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- Dual Functionality: 16 relay outputs and 16 optically isolated digital inputs on a single PCI card.
- High Isolation: 1 kV isolation between input and output channels ensures protection against electrical surges and ground loops.
- PCI Bus Interface: Fully compatible with standard PCI bus architecture, enabling easy integration into industrial PCs and control systems.
- Compact Design: Standard PCI form factor with dimensions of 175 mm × 97 mm, suitable for installation in most industrial PC chassis.
- Industrial-Grade Reliability: Designed for continuous operation in demanding environments, with robust relay components and high-quality isolation circuitry.
- 50-Pin Flat Cable Connector: Provides a standardized, easy-to-use interface for external wiring and connection to terminal boards or control panels.
- Flexible I/O Configuration: Supports both input monitoring and output actuation for a wide range of automation and control tasks.
- Noise Immunity: Optically isolated inputs reduce susceptibility to electrical noise and interference, ensuring accurate signal detection.
- Relay Output Control: Capable of switching various load types, including DC and AC signals, suitable for controlling actuators, solenoids, and indicator lamps.
- Plug-and-Play PCI Integration: Automatically recognized by PCI systems, simplifying installation and configuration.
- High Isolation: 1 kV isolation between input and output channels ensures protection against electrical surges and ground loops.
- PCI Bus Interface: Fully compatible with standard PCI bus architecture, enabling easy integration into industrial PCs and control systems.
- Compact Design: Standard PCI form factor with dimensions of 175 mm × 97 mm, suitable for installation in most industrial PC chassis.
- Industrial-Grade Reliability: Designed for continuous operation in demanding environments, with robust relay components and high-quality isolation circuitry.
- 50-Pin Flat Cable Connector: Provides a standardized, easy-to-use interface for external wiring and connection to terminal boards or control panels.
- Flexible I/O Configuration: Supports both input monitoring and output actuation for a wide range of automation and control tasks.
- Noise Immunity: Optically isolated inputs reduce susceptibility to electrical noise and interference, ensuring accurate signal detection.
- Relay Output Control: Capable of switching various load types, including DC and AC signals, suitable for controlling actuators, solenoids, and indicator lamps.
- Plug-and-Play PCI Integration: Automatically recognized by PCI systems, simplifying installation and configuration.
1. Product Overview
Product Name: PCI-Bus Digital I/O Card, 16 Relay Out / 16 Isolated In
Model: AX5400PA
Series: AX5000 Series (Industrial Digital I/O Interface Cards)
Article Number: AX5400PA
Manufacturer: Axiom
The Axiom AX5400PA is a high-performance industrial digital input/output (DIO) interface card designed for PCI bus systems. It provides a robust and reliable solution for applications requiring both relay output control and isolated digital input monitoring. With 16 relay outputs and 16 optically isolated digital inputs, the AX5400PA is engineered for industrial automation, process control, and data acquisition environments where electrical isolation, signal integrity, and long-term reliability are critical.
2. Key Features
- Dual Functionality: 16 relay outputs and 16 optically isolated digital inputs on a single PCI card.
- High Isolation: 1 kV isolation between input and output channels ensures protection against electrical surges and ground loops.
- PCI Bus Interface: Fully compatible with standard PCI bus architecture, enabling easy integration into industrial PCs and control systems.
- Compact Design: Standard PCI form factor with dimensions of 175 mm × 97 mm, suitable for installation in most industrial PC chassis.
- Industrial-Grade Reliability: Designed for continuous operation in demanding environments, with robust relay components and high-quality isolation circuitry.
- 50-Pin Flat Cable Connector: Provides a standardized, easy-to-use interface for external wiring and connection to terminal boards or control panels.
- Flexible I/O Configuration: Supports both input monitoring and output actuation for a wide range of automation and control tasks.
- Noise Immunity: Optically isolated inputs reduce susceptibility to electrical noise and interference, ensuring accurate signal detection.
- Relay Output Control: Capable of switching various load types, including DC and AC signals, suitable for controlling actuators, solenoids, and indicator lamps.
- Plug-and-Play PCI Integration: Automatically recognized by PCI systems, simplifying installation and configuration.
3. Technical Specifications
- Bus Interface: PCI (Peripheral Component Interconnect)
- Digital Inputs:
- Quantity: 16 channels
- Type: Optically isolated digital inputs
- Isolation Voltage: 1 kV (channel-to-channel and channel-to-system isolation)
- Input Voltage Range: Typically 5–24 VDC (depending on external circuit configuration)
- Input Current: Low current draw per channel for efficient operation
- Input Response Time: Fast switching suitable for industrial signal monitoring
- Digital Outputs:
- Quantity: 16 channels
- Type: Relay outputs (mechanical relays)
- Contact Type: SPST (Single Pole Single Throw) or equivalent
- Contact Rating: Typically supports switching of low to moderate power loads (e.g., 2A @ 30VDC or 0.5A @ 125VAC, depending on relay specification)
- Isolation: 1 kV isolation between relay contacts and logic circuitry
- Relay Lifetime: Designed for high endurance, supporting thousands of switching cycles under rated load conditions
- Connectors:
- Type: 50-pin flat cable connector (IDC type)
- Pin Assignment: Standardized for digital I/O signal mapping
- Cable Compatibility: 50-pin ribbon cable for connection to external terminal boards or breakout modules
- Physical Characteristics:
- Dimensions: 175 mm (L) × 97 mm (H)
- Weight: Approx. 200–250 g (depending on configuration)
- PCB Material: Industrial-grade FR-4 epoxy glass laminate
- Mounting: Standard PCI slot mounting bracket
- Electrical Characteristics:
- Isolation Voltage: 1,000 V (input-to-output and system isolation)
- Power Supply: Derived from PCI bus (typically +5VDC)
- Power Consumption: Low power design for efficient operation
- Environmental Conditions:
- Operating Temperature: 0°C to +50°C (typical industrial range)
- Storage Temperature: -20°C to +70°C
- Humidity: 10% to 90% RH, non-condensing
4. Functionality
The AX5400PA operates as a digital interface card that bridges the gap between a host computer’s PCI bus and external digital devices. It provides two primary functions:
- Digital Input Monitoring: The 16 optically isolated input channels detect the ON/OFF status of external devices such as sensors, switches, or logic signals. Optical isolation ensures that high-voltage transients or ground potential differences do not affect the host system.
- Relay Output Control: The 16 relay output channels allow the host system to control external loads such as relays, solenoids, contactors, or indicator lamps. Each relay acts as an electrically isolated switch, enabling safe control of external circuits.
Use Cases and Applications:
- Industrial automation and process control systems
- Machine control and equipment monitoring
- Building automation (lighting, HVAC, and access control)
- Laboratory instrumentation and test systems
- Data acquisition and signal interfacing
- Remote control and monitoring applications
Compatibility:
- Compatible with standard PCI bus slots (32-bit, 33 MHz)
- Supported by most industrial PC platforms and operating systems with appropriate drivers
- Can interface with external terminal boards, relay modules, or PLC systems via the 50-pin connector
5. Components & Accessories
Included Items:
- AX5400PA PCI Digital I/O Card
- Standard PCI mounting bracket
- User manual and installation guide (digital or printed)
- Driver and utility software (if applicable)
Optional Accessories:
- 50-pin flat ribbon cable (for external connection)
- Terminal board or breakout module for easy wiring
- Relay output extension modules (for higher current loads)
- DIN-rail mounting accessories (for external terminal boards)
Connectors:
- 50-pin IDC connector for I/O signal interface
- Gold-plated contacts for reliable signal transmission and long-term durability
6. Installation & Setup
System Requirements:
- Available PCI slot (32-bit, 33 MHz)
- Compatible motherboard and operating system
- Power supply meeting PCI specifications
Installation Steps:
1. Power off the host computer and disconnect it from the power source.
2. Insert the AX5400PA card into an available PCI slot, ensuring proper alignment.
3. Secure the card using the mounting bracket screw.
4. Connect the 50-pin flat cable to the card’s connector, ensuring correct orientation.
5. Attach the other end of the cable to the external terminal board or control panel.
6. Power on the system and install the necessary drivers or configuration software.
7. Verify device recognition in the system BIOS or operating system.
8. Configure input and output channels using the provided software or API.
Mounting Options:
- Standard PCI slot installation within an industrial PC chassis
- External wiring via 50-pin flat cable to terminal boards or control panels
Configuration:
- Software-configurable I/O mapping and control
- Diagnostic utilities for channel testing and status monitoring
7. Performance & Capabilities
Speed and Response:
- Fast digital input response suitable for real-time monitoring
- Relay switching speed optimized for industrial control applications (typically 5–10 ms switching time)
Capacity:
- 16 input channels and 16 output channels provide balanced I/O capability for medium-scale control systems
- Supports simultaneous operation of all channels without performance degradation
Efficiency:
- Low power consumption due to efficient circuit design
- High isolation minimizes signal interference and cross-talk
Limitations:
- Relay outputs are mechanical and subject to wear over time; not suitable for high-frequency switching applications
- Input voltage range limited to typical industrial logic levels (5–24 VDC)
- Requires external wiring and terminal boards for field connections
8. Standards & Compliance
Certifications and Compliance:
- Designed in accordance with PCI Local Bus Specification (Rev. 2.2 or later)
- Meets industrial EMC (Electromagnetic Compatibility) standards for noise immunity and emission control
- RoHS compliant (Restriction of Hazardous Substances)
- CE marking (where applicable) for conformity with European safety and EMC directives
- Manufactured under ISO 9001 quality management standards
Industry Standards:
- PCI electrical and mechanical specifications
- Standard 50-pin IDC connector pinout for digital I/O cards
- Isolation and safety standards for industrial control equipment
9. Additional Information
Warranty:
- Standard manufacturer’s warranty (typically 1–2 years) covering defects in materials and workmanship
Technical Support:
- Comprehensive technical documentation and user manuals
- Online support resources, FAQs, and driver downloads
- Direct technical assistance from Axiom’s support team
Maintenance:
- Periodic inspection of relay contacts recommended for long-term reliability
- Keep connectors and contacts clean and free from dust or corrosion
- Firmware or driver updates available from manufacturer’s website
Software & Updates:
- Compatible with Axiom’s driver packages and SDKs for Windows and Linux environments
- API support for integration with custom control software or SCADA systems
- Regular updates ensure compatibility with new operating systems and PCI standards
Summary
The Axiom AX5400PA PCI-Bus Digital I/O Card is a versatile and durable industrial interface solution that combines 16 relay outputs with 16 optically isolated digital inputs. Its 1 kV isolation, robust relay design, and standard PCI interface make it ideal for automation, monitoring, and control applications requiring reliable digital signal interfacing. With a compact 175 × 97 mm form factor, a 50-pin flat cable connector, and full PCI compliance, the AX5400PA delivers dependable performance, easy integration, and long-term operational stability in industrial environments.
Product Name: PCI-Bus Digital I/O Card, 16 Relay Out / 16 Isolated In
Model: AX5400PA
Series: AX5000 Series (Industrial Digital I/O Interface Cards)
Article Number: AX5400PA
Manufacturer: Axiom
The Axiom AX5400PA is a high-performance industrial digital input/output (DIO) interface card designed for PCI bus systems. It provides a robust and reliable solution for applications requiring both relay output control and isolated digital input monitoring. With 16 relay outputs and 16 optically isolated digital inputs, the AX5400PA is engineered for industrial automation, process control, and data acquisition environments where electrical isolation, signal integrity, and long-term reliability are critical.
2. Key Features
- Dual Functionality: 16 relay outputs and 16 optically isolated digital inputs on a single PCI card.
- High Isolation: 1 kV isolation between input and output channels ensures protection against electrical surges and ground loops.
- PCI Bus Interface: Fully compatible with standard PCI bus architecture, enabling easy integration into industrial PCs and control systems.
- Compact Design: Standard PCI form factor with dimensions of 175 mm × 97 mm, suitable for installation in most industrial PC chassis.
- Industrial-Grade Reliability: Designed for continuous operation in demanding environments, with robust relay components and high-quality isolation circuitry.
- 50-Pin Flat Cable Connector: Provides a standardized, easy-to-use interface for external wiring and connection to terminal boards or control panels.
- Flexible I/O Configuration: Supports both input monitoring and output actuation for a wide range of automation and control tasks.
- Noise Immunity: Optically isolated inputs reduce susceptibility to electrical noise and interference, ensuring accurate signal detection.
- Relay Output Control: Capable of switching various load types, including DC and AC signals, suitable for controlling actuators, solenoids, and indicator lamps.
- Plug-and-Play PCI Integration: Automatically recognized by PCI systems, simplifying installation and configuration.
3. Technical Specifications
- Bus Interface: PCI (Peripheral Component Interconnect)
- Digital Inputs:
- Quantity: 16 channels
- Type: Optically isolated digital inputs
- Isolation Voltage: 1 kV (channel-to-channel and channel-to-system isolation)
- Input Voltage Range: Typically 5–24 VDC (depending on external circuit configuration)
- Input Current: Low current draw per channel for efficient operation
- Input Response Time: Fast switching suitable for industrial signal monitoring
- Digital Outputs:
- Quantity: 16 channels
- Type: Relay outputs (mechanical relays)
- Contact Type: SPST (Single Pole Single Throw) or equivalent
- Contact Rating: Typically supports switching of low to moderate power loads (e.g., 2A @ 30VDC or 0.5A @ 125VAC, depending on relay specification)
- Isolation: 1 kV isolation between relay contacts and logic circuitry
- Relay Lifetime: Designed for high endurance, supporting thousands of switching cycles under rated load conditions
- Connectors:
- Type: 50-pin flat cable connector (IDC type)
- Pin Assignment: Standardized for digital I/O signal mapping
- Cable Compatibility: 50-pin ribbon cable for connection to external terminal boards or breakout modules
- Physical Characteristics:
- Dimensions: 175 mm (L) × 97 mm (H)
- Weight: Approx. 200–250 g (depending on configuration)
- PCB Material: Industrial-grade FR-4 epoxy glass laminate
- Mounting: Standard PCI slot mounting bracket
- Electrical Characteristics:
- Isolation Voltage: 1,000 V (input-to-output and system isolation)
- Power Supply: Derived from PCI bus (typically +5VDC)
- Power Consumption: Low power design for efficient operation
- Environmental Conditions:
- Operating Temperature: 0°C to +50°C (typical industrial range)
- Storage Temperature: -20°C to +70°C
- Humidity: 10% to 90% RH, non-condensing
4. Functionality
The AX5400PA operates as a digital interface card that bridges the gap between a host computer’s PCI bus and external digital devices. It provides two primary functions:
- Digital Input Monitoring: The 16 optically isolated input channels detect the ON/OFF status of external devices such as sensors, switches, or logic signals. Optical isolation ensures that high-voltage transients or ground potential differences do not affect the host system.
- Relay Output Control: The 16 relay output channels allow the host system to control external loads such as relays, solenoids, contactors, or indicator lamps. Each relay acts as an electrically isolated switch, enabling safe control of external circuits.
Use Cases and Applications:
- Industrial automation and process control systems
- Machine control and equipment monitoring
- Building automation (lighting, HVAC, and access control)
- Laboratory instrumentation and test systems
- Data acquisition and signal interfacing
- Remote control and monitoring applications
Compatibility:
- Compatible with standard PCI bus slots (32-bit, 33 MHz)
- Supported by most industrial PC platforms and operating systems with appropriate drivers
- Can interface with external terminal boards, relay modules, or PLC systems via the 50-pin connector
5. Components & Accessories
Included Items:
- AX5400PA PCI Digital I/O Card
- Standard PCI mounting bracket
- User manual and installation guide (digital or printed)
- Driver and utility software (if applicable)
Optional Accessories:
- 50-pin flat ribbon cable (for external connection)
- Terminal board or breakout module for easy wiring
- Relay output extension modules (for higher current loads)
- DIN-rail mounting accessories (for external terminal boards)
Connectors:
- 50-pin IDC connector for I/O signal interface
- Gold-plated contacts for reliable signal transmission and long-term durability
6. Installation & Setup
System Requirements:
- Available PCI slot (32-bit, 33 MHz)
- Compatible motherboard and operating system
- Power supply meeting PCI specifications
Installation Steps:
1. Power off the host computer and disconnect it from the power source.
2. Insert the AX5400PA card into an available PCI slot, ensuring proper alignment.
3. Secure the card using the mounting bracket screw.
4. Connect the 50-pin flat cable to the card’s connector, ensuring correct orientation.
5. Attach the other end of the cable to the external terminal board or control panel.
6. Power on the system and install the necessary drivers or configuration software.
7. Verify device recognition in the system BIOS or operating system.
8. Configure input and output channels using the provided software or API.
Mounting Options:
- Standard PCI slot installation within an industrial PC chassis
- External wiring via 50-pin flat cable to terminal boards or control panels
Configuration:
- Software-configurable I/O mapping and control
- Diagnostic utilities for channel testing and status monitoring
7. Performance & Capabilities
Speed and Response:
- Fast digital input response suitable for real-time monitoring
- Relay switching speed optimized for industrial control applications (typically 5–10 ms switching time)
Capacity:
- 16 input channels and 16 output channels provide balanced I/O capability for medium-scale control systems
- Supports simultaneous operation of all channels without performance degradation
Efficiency:
- Low power consumption due to efficient circuit design
- High isolation minimizes signal interference and cross-talk
Limitations:
- Relay outputs are mechanical and subject to wear over time; not suitable for high-frequency switching applications
- Input voltage range limited to typical industrial logic levels (5–24 VDC)
- Requires external wiring and terminal boards for field connections
8. Standards & Compliance
Certifications and Compliance:
- Designed in accordance with PCI Local Bus Specification (Rev. 2.2 or later)
- Meets industrial EMC (Electromagnetic Compatibility) standards for noise immunity and emission control
- RoHS compliant (Restriction of Hazardous Substances)
- CE marking (where applicable) for conformity with European safety and EMC directives
- Manufactured under ISO 9001 quality management standards
Industry Standards:
- PCI electrical and mechanical specifications
- Standard 50-pin IDC connector pinout for digital I/O cards
- Isolation and safety standards for industrial control equipment
9. Additional Information
Warranty:
- Standard manufacturer’s warranty (typically 1–2 years) covering defects in materials and workmanship
Technical Support:
- Comprehensive technical documentation and user manuals
- Online support resources, FAQs, and driver downloads
- Direct technical assistance from Axiom’s support team
Maintenance:
- Periodic inspection of relay contacts recommended for long-term reliability
- Keep connectors and contacts clean and free from dust or corrosion
- Firmware or driver updates available from manufacturer’s website
Software & Updates:
- Compatible with Axiom’s driver packages and SDKs for Windows and Linux environments
- API support for integration with custom control software or SCADA systems
- Regular updates ensure compatibility with new operating systems and PCI standards
Summary
The Axiom AX5400PA PCI-Bus Digital I/O Card is a versatile and durable industrial interface solution that combines 16 relay outputs with 16 optically isolated digital inputs. Its 1 kV isolation, robust relay design, and standard PCI interface make it ideal for automation, monitoring, and control applications requiring reliable digital signal interfacing. With a compact 175 × 97 mm form factor, a 50-pin flat cable connector, and full PCI compliance, the AX5400PA delivers dependable performance, easy integration, and long-term operational stability in industrial environments.
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