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- PCI-Bus Interface: Fully compliant with standard PCI bus architecture, ensuring compatibility with a wide range of industrial PCs and embedded systems.
- 16 Isolated Digital Inputs: Each input channel is electrically isolated, providing up to 1 kV isolation to protect the host system from voltage spikes, ground loops, and electrical noise.
- 16 Open-Collector Digital Outputs: The outputs are open-collector type, allowing flexible interfacing with external loads such as relays, LEDs, and other logic-level devices.
- High Isolation Protection: 1 kV isolation barrier between input and output channels ensures safe operation in electrically noisy environments.
- Compact PCI Form Factor: Standard PCI card dimensions (175 mm × 97 mm) allow easy installation in most industrial PC chassis.
- 50-Pin Flat Cable Connector: A single 50-pin flat cable connector provides convenient access to all input and output channels, simplifying wiring and integration.
- Industrial-Grade Reliability: Designed for continuous operation in industrial environments with robust PCB design, high-quality components, and stable signal performance.
- Flexible I/O Configuration: Supports both input monitoring and output control for a wide range of automation and monitoring applications.
- Plug-and-Play PCI Configuration: Automatic resource allocation through the PCI bus eliminates the need for manual jumper or DIP switch settings.
- 16 Isolated Digital Inputs: Each input channel is electrically isolated, providing up to 1 kV isolation to protect the host system from voltage spikes, ground loops, and electrical noise.
- 16 Open-Collector Digital Outputs: The outputs are open-collector type, allowing flexible interfacing with external loads such as relays, LEDs, and other logic-level devices.
- High Isolation Protection: 1 kV isolation barrier between input and output channels ensures safe operation in electrically noisy environments.
- Compact PCI Form Factor: Standard PCI card dimensions (175 mm × 97 mm) allow easy installation in most industrial PC chassis.
- 50-Pin Flat Cable Connector: A single 50-pin flat cable connector provides convenient access to all input and output channels, simplifying wiring and integration.
- Industrial-Grade Reliability: Designed for continuous operation in industrial environments with robust PCB design, high-quality components, and stable signal performance.
- Flexible I/O Configuration: Supports both input monitoring and output control for a wide range of automation and monitoring applications.
- Plug-and-Play PCI Configuration: Automatic resource allocation through the PCI bus eliminates the need for manual jumper or DIP switch settings.
1. Product Overview
Product Name: AX5400PB
Model Number: AX5400PB
Series: AX5000 Series (Digital I/O Interface Cards)
Article Number: AX5400PB
Manufacturer: Axiom
The Axiom AX5400PB is a high-performance PCI-Bus Digital Input/Output (DIO) card designed for industrial automation, data acquisition, and control system integration. It provides 16 isolated digital input channels and 16 open-collector digital output channels, offering robust electrical isolation and reliable signal interfacing between industrial devices and host computers. The card is engineered for use in environments requiring high noise immunity, electrical isolation, and flexible digital control capabilities.
2. Key Features
- PCI-Bus Interface: Fully compliant with standard PCI bus architecture, ensuring compatibility with a wide range of industrial PCs and embedded systems.
- 16 Isolated Digital Inputs: Each input channel is electrically isolated, providing up to 1 kV isolation to protect the host system from voltage spikes, ground loops, and electrical noise.
- 16 Open-Collector Digital Outputs: The outputs are open-collector type, allowing flexible interfacing with external loads such as relays, LEDs, and other logic-level devices.
- High Isolation Protection: 1 kV isolation barrier between input and output channels ensures safe operation in electrically noisy environments.
- Compact PCI Form Factor: Standard PCI card dimensions (175 mm × 97 mm) allow easy installation in most industrial PC chassis.
- 50-Pin Flat Cable Connector: A single 50-pin flat cable connector provides convenient access to all input and output channels, simplifying wiring and integration.
- Industrial-Grade Reliability: Designed for continuous operation in industrial environments with robust PCB design, high-quality components, and stable signal performance.
- Flexible I/O Configuration: Supports both input monitoring and output control for a wide range of automation and monitoring applications.
- Plug-and-Play PCI Configuration: Automatic resource allocation through the PCI bus eliminates the need for manual jumper or DIP switch settings.
3. Technical Specifications
- Bus Interface: PCI (Peripheral Component Interconnect)
- Digital Inputs:
- Number of Channels: 16
- Type: Isolated digital input
- Isolation Voltage: 1 kV (channel-to-system isolation)
- Input Signal Type: TTL/industrial logic compatible
- Input Protection: Opto-isolated circuitry for noise immunity
- Digital Outputs:
- Number of Channels: 16
- Type: Open collector output
- Output Voltage Range: Typically supports up to 30 V DC (depending on external load)
- Output Current: Typically up to 100 mA per channel (depending on load and external supply)
- Output Protection: Overcurrent and transient suppression
- Connector Type: 50-pin flat cable connector (IDC type)
- Isolation Voltage: 1 kV between input and output circuits
- Card Dimensions: 175 mm (L) × 97 mm (H)
- Weight: Approximately 150–200 g (typical for PCI DIO cards of this size)
- Power Requirements: +5 V DC from PCI bus (typical consumption < 500 mA)
- Operating Temperature: 0°C to +50°C (typical industrial range)
- Storage Temperature: -20°C to +70°C
- Humidity: 10% to 90% RH, non-condensing
- Material: Multi-layer PCB with gold-plated edge connector and industrial-grade components
4. Functionality
The AX5400PB functions as a digital interface card that allows a host computer to monitor and control external digital devices through the PCI bus.
- Digital Input Function:
Each of the 16 isolated input channels can detect the ON/OFF status of external devices such as sensors, switches, or logic signals. The opto-isolation circuitry ensures that electrical noise or voltage surges from external equipment do not affect the host system.
- Digital Output Function:
The 16 open-collector output channels can drive external loads such as relays, solenoids, indicator lamps, or other logic circuits. The open-collector configuration allows flexible voltage interfacing and the ability to sink current from external power supplies.
- Use Cases and Applications:
- Industrial automation and process control
- Machine monitoring and control systems
- Data acquisition and signal monitoring
- Laboratory instrumentation and test setups
- Building automation and environmental monitoring
- PLC and SCADA system integration
- Custom control panels and embedded control systems
- Compatibility:
Compatible with standard PCI slots in industrial PCs, workstations, and embedded controllers. The card can be used with various operating systems that support PCI hardware, including Windows and Linux, depending on available drivers and SDKs.
5. Components & Accessories
- Included Items:
- AX5400PB PCI DIO card
- User manual or quick start guide
- Driver and software utilities (if provided by manufacturer)
- 50-pin flat cable connector interface
- Optional Accessories:
- 50-pin flat ribbon cable (for external connection to terminal boards or devices)
- External terminal board or breakout module for easy wiring
- DIN-rail mounting accessories for external I/O modules
- Shielded cable assemblies for noise-sensitive environments
- Connectors:
- One 50-pin IDC flat cable connector providing access to all 32 I/O channels (16 inputs + 16 outputs)
- Gold-plated contacts for reliable signal transmission and long-term durability
6. Installation & Setup
- System Requirements:
- Available PCI slot (32-bit, 33 MHz standard)
- Compatible operating system with PCI driver support
- Sufficient power supply capacity for external loads (if using output channels)
- Installation Procedure:
1. Power off the host computer and disconnect it from the power source.
2. Insert the AX5400PB card into an available PCI slot, ensuring proper alignment with the connector.
3. Secure the card with the chassis screw to prevent movement or vibration.
4. Connect the 50-pin flat cable to the card’s connector, ensuring correct orientation.
5. Connect the other end of the cable to the external terminal board or device interface.
6. Power on the system and allow the operating system to detect the new PCI device.
7. Install the appropriate driver and configuration software (if required).
8. Verify operation using diagnostic utilities or test applications.
- Mounting Options:
- Standard PCI slot mounting within a PC chassis
- External I/O modules can be mounted on DIN rails or panels using optional accessories
- Configuration:
- Plug-and-play PCI configuration (no manual address or interrupt settings required)
- Software-based channel configuration and monitoring through driver utilities
7. Performance & Capabilities
- Input Response Time: Typically in the microsecond range, suitable for high-speed digital signal monitoring.
- Output Switching Speed: Fast transistor switching suitable for real-time control applications.
- Data Throughput: Determined by PCI bus bandwidth; capable of handling simultaneous I/O operations efficiently.
- Isolation Performance: 1 kV isolation ensures reliable operation in environments with high electrical noise or potential ground differences.
- Load Capacity: Each open-collector output can drive moderate current loads, making it suitable for direct control of low-power devices or as an interface to higher-power relays.
- Efficiency: Low power consumption from the PCI bus, minimizing system load.
- Limitations:
- Outputs are open-collector type and require external pull-up resistors or loads.
- Isolation is limited to 1 kV; not suitable for high-voltage direct interfacing.
- Designed for digital signals only (no analog input/output capability).
8. Standards & Compliance
- Bus Standard: PCI Local Bus Specification Revision 2.2 compliant
- Electrical Isolation: 1 kV isolation between input and output circuits
- Safety & EMC Compliance:
- Designed to meet industrial EMC standards for noise immunity and emission control
- CE marking (if applicable, depending on region)
- RoHS compliance for environmental safety (lead-free manufacturing)
- Industry Standards:
- Compatible with standard 50-pin digital I/O pin assignments used in industrial automation
- Meets general industrial control equipment standards for reliability and durability
9. Additional Information
- Warranty: Typically covered by Axiom’s standard limited warranty (1–2 years, depending on region and distributor).
- Technical Support:
- Manufacturer-provided technical documentation, driver downloads, and FAQs
- Email and online support for installation and troubleshooting
- Optional extended support contracts for industrial customers
- Maintenance:
- No regular maintenance required; periodic inspection of connectors and cables recommended
- Keep card and connectors free from dust and moisture
- Ensure proper grounding and shielding in high-noise environments
- Firmware & Software Updates:
- Driver and utility updates available from Axiom’s official website
- Compatible with various software development kits (SDKs) for custom application integration
- Lifecycle & Availability:
- Long-term availability for industrial applications
- Backward compatibility with previous Axiom PCI DIO models
Summary
The Axiom AX5400PB PCI-Bus DIO Card is a robust, industrial-grade digital input/output interface solution offering 16 isolated digital inputs and 16 open-collector digital outputs with 1 kV isolation. Its 50-pin flat cable connector, compact PCI form factor (175 × 97 mm), and plug-and-play PCI configuration make it ideal for integration into industrial PCs and control systems. Designed for reliability, electrical safety, and flexibility, the AX5400PB supports a wide range of automation, monitoring, and control applications where dependable digital signal interfacing is essential.
Product Name: AX5400PB
Model Number: AX5400PB
Series: AX5000 Series (Digital I/O Interface Cards)
Article Number: AX5400PB
Manufacturer: Axiom
The Axiom AX5400PB is a high-performance PCI-Bus Digital Input/Output (DIO) card designed for industrial automation, data acquisition, and control system integration. It provides 16 isolated digital input channels and 16 open-collector digital output channels, offering robust electrical isolation and reliable signal interfacing between industrial devices and host computers. The card is engineered for use in environments requiring high noise immunity, electrical isolation, and flexible digital control capabilities.
2. Key Features
- PCI-Bus Interface: Fully compliant with standard PCI bus architecture, ensuring compatibility with a wide range of industrial PCs and embedded systems.
- 16 Isolated Digital Inputs: Each input channel is electrically isolated, providing up to 1 kV isolation to protect the host system from voltage spikes, ground loops, and electrical noise.
- 16 Open-Collector Digital Outputs: The outputs are open-collector type, allowing flexible interfacing with external loads such as relays, LEDs, and other logic-level devices.
- High Isolation Protection: 1 kV isolation barrier between input and output channels ensures safe operation in electrically noisy environments.
- Compact PCI Form Factor: Standard PCI card dimensions (175 mm × 97 mm) allow easy installation in most industrial PC chassis.
- 50-Pin Flat Cable Connector: A single 50-pin flat cable connector provides convenient access to all input and output channels, simplifying wiring and integration.
- Industrial-Grade Reliability: Designed for continuous operation in industrial environments with robust PCB design, high-quality components, and stable signal performance.
- Flexible I/O Configuration: Supports both input monitoring and output control for a wide range of automation and monitoring applications.
- Plug-and-Play PCI Configuration: Automatic resource allocation through the PCI bus eliminates the need for manual jumper or DIP switch settings.
3. Technical Specifications
- Bus Interface: PCI (Peripheral Component Interconnect)
- Digital Inputs:
- Number of Channels: 16
- Type: Isolated digital input
- Isolation Voltage: 1 kV (channel-to-system isolation)
- Input Signal Type: TTL/industrial logic compatible
- Input Protection: Opto-isolated circuitry for noise immunity
- Digital Outputs:
- Number of Channels: 16
- Type: Open collector output
- Output Voltage Range: Typically supports up to 30 V DC (depending on external load)
- Output Current: Typically up to 100 mA per channel (depending on load and external supply)
- Output Protection: Overcurrent and transient suppression
- Connector Type: 50-pin flat cable connector (IDC type)
- Isolation Voltage: 1 kV between input and output circuits
- Card Dimensions: 175 mm (L) × 97 mm (H)
- Weight: Approximately 150–200 g (typical for PCI DIO cards of this size)
- Power Requirements: +5 V DC from PCI bus (typical consumption < 500 mA)
- Operating Temperature: 0°C to +50°C (typical industrial range)
- Storage Temperature: -20°C to +70°C
- Humidity: 10% to 90% RH, non-condensing
- Material: Multi-layer PCB with gold-plated edge connector and industrial-grade components
4. Functionality
The AX5400PB functions as a digital interface card that allows a host computer to monitor and control external digital devices through the PCI bus.
- Digital Input Function:
Each of the 16 isolated input channels can detect the ON/OFF status of external devices such as sensors, switches, or logic signals. The opto-isolation circuitry ensures that electrical noise or voltage surges from external equipment do not affect the host system.
- Digital Output Function:
The 16 open-collector output channels can drive external loads such as relays, solenoids, indicator lamps, or other logic circuits. The open-collector configuration allows flexible voltage interfacing and the ability to sink current from external power supplies.
- Use Cases and Applications:
- Industrial automation and process control
- Machine monitoring and control systems
- Data acquisition and signal monitoring
- Laboratory instrumentation and test setups
- Building automation and environmental monitoring
- PLC and SCADA system integration
- Custom control panels and embedded control systems
- Compatibility:
Compatible with standard PCI slots in industrial PCs, workstations, and embedded controllers. The card can be used with various operating systems that support PCI hardware, including Windows and Linux, depending on available drivers and SDKs.
5. Components & Accessories
- Included Items:
- AX5400PB PCI DIO card
- User manual or quick start guide
- Driver and software utilities (if provided by manufacturer)
- 50-pin flat cable connector interface
- Optional Accessories:
- 50-pin flat ribbon cable (for external connection to terminal boards or devices)
- External terminal board or breakout module for easy wiring
- DIN-rail mounting accessories for external I/O modules
- Shielded cable assemblies for noise-sensitive environments
- Connectors:
- One 50-pin IDC flat cable connector providing access to all 32 I/O channels (16 inputs + 16 outputs)
- Gold-plated contacts for reliable signal transmission and long-term durability
6. Installation & Setup
- System Requirements:
- Available PCI slot (32-bit, 33 MHz standard)
- Compatible operating system with PCI driver support
- Sufficient power supply capacity for external loads (if using output channels)
- Installation Procedure:
1. Power off the host computer and disconnect it from the power source.
2. Insert the AX5400PB card into an available PCI slot, ensuring proper alignment with the connector.
3. Secure the card with the chassis screw to prevent movement or vibration.
4. Connect the 50-pin flat cable to the card’s connector, ensuring correct orientation.
5. Connect the other end of the cable to the external terminal board or device interface.
6. Power on the system and allow the operating system to detect the new PCI device.
7. Install the appropriate driver and configuration software (if required).
8. Verify operation using diagnostic utilities or test applications.
- Mounting Options:
- Standard PCI slot mounting within a PC chassis
- External I/O modules can be mounted on DIN rails or panels using optional accessories
- Configuration:
- Plug-and-play PCI configuration (no manual address or interrupt settings required)
- Software-based channel configuration and monitoring through driver utilities
7. Performance & Capabilities
- Input Response Time: Typically in the microsecond range, suitable for high-speed digital signal monitoring.
- Output Switching Speed: Fast transistor switching suitable for real-time control applications.
- Data Throughput: Determined by PCI bus bandwidth; capable of handling simultaneous I/O operations efficiently.
- Isolation Performance: 1 kV isolation ensures reliable operation in environments with high electrical noise or potential ground differences.
- Load Capacity: Each open-collector output can drive moderate current loads, making it suitable for direct control of low-power devices or as an interface to higher-power relays.
- Efficiency: Low power consumption from the PCI bus, minimizing system load.
- Limitations:
- Outputs are open-collector type and require external pull-up resistors or loads.
- Isolation is limited to 1 kV; not suitable for high-voltage direct interfacing.
- Designed for digital signals only (no analog input/output capability).
8. Standards & Compliance
- Bus Standard: PCI Local Bus Specification Revision 2.2 compliant
- Electrical Isolation: 1 kV isolation between input and output circuits
- Safety & EMC Compliance:
- Designed to meet industrial EMC standards for noise immunity and emission control
- CE marking (if applicable, depending on region)
- RoHS compliance for environmental safety (lead-free manufacturing)
- Industry Standards:
- Compatible with standard 50-pin digital I/O pin assignments used in industrial automation
- Meets general industrial control equipment standards for reliability and durability
9. Additional Information
- Warranty: Typically covered by Axiom’s standard limited warranty (1–2 years, depending on region and distributor).
- Technical Support:
- Manufacturer-provided technical documentation, driver downloads, and FAQs
- Email and online support for installation and troubleshooting
- Optional extended support contracts for industrial customers
- Maintenance:
- No regular maintenance required; periodic inspection of connectors and cables recommended
- Keep card and connectors free from dust and moisture
- Ensure proper grounding and shielding in high-noise environments
- Firmware & Software Updates:
- Driver and utility updates available from Axiom’s official website
- Compatible with various software development kits (SDKs) for custom application integration
- Lifecycle & Availability:
- Long-term availability for industrial applications
- Backward compatibility with previous Axiom PCI DIO models
Summary
The Axiom AX5400PB PCI-Bus DIO Card is a robust, industrial-grade digital input/output interface solution offering 16 isolated digital inputs and 16 open-collector digital outputs with 1 kV isolation. Its 50-pin flat cable connector, compact PCI form factor (175 × 97 mm), and plug-and-play PCI configuration make it ideal for integration into industrial PCs and control systems. Designed for reliability, electrical safety, and flexibility, the AX5400PB supports a wide range of automation, monitoring, and control applications where dependable digital signal interfacing is essential.
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