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- Industrial-Grade Construction: Heavy-duty steel chassis designed for durability and resistance to shock, vibration, and dust.
- Integrated Display: 6.4-inch color DSTN/TFT LCD (DM-64T) with programmable message and alarm display via RS-232 interface.
- Rackmount Design: Standard 19-inch rackmount form factor with 4U height (431 mm W × 177 mm H × 480 mm D).
- High Expandability: Supports 14-slot full-length passive backplanes with multiple configuration options (ISA, PCI, PICMG, PCISA).
- Cooling System: Two removable 8 cm ball-bearing fans for optimal airflow and thermal management.
- Drive Capacity: Three 5.25-inch and one 3.5-inch open drive bays for flexible storage configurations.
- Programmable Alarm and Monitoring: Integrated A106 alarm board and G04 LED board for fan speed, temperature, and system status monitoring.
- Lockable Front Door: Protects drives and controls from unauthorized access and environmental contaminants.
- Power Supply Flexibility: Compatible with multiple PS/2-size AT/ATX and DC-input power supplies, including redundant options.
- Environmental Resilience: Operates in 0–50°C temperature range and 5–95% relative humidity.
- Compliance: Meets CE and FCC safety and electromagnetic compatibility standards.
- Integrated Display: 6.4-inch color DSTN/TFT LCD (DM-64T) with programmable message and alarm display via RS-232 interface.
- Rackmount Design: Standard 19-inch rackmount form factor with 4U height (431 mm W × 177 mm H × 480 mm D).
- High Expandability: Supports 14-slot full-length passive backplanes with multiple configuration options (ISA, PCI, PICMG, PCISA).
- Cooling System: Two removable 8 cm ball-bearing fans for optimal airflow and thermal management.
- Drive Capacity: Three 5.25-inch and one 3.5-inch open drive bays for flexible storage configurations.
- Programmable Alarm and Monitoring: Integrated A106 alarm board and G04 LED board for fan speed, temperature, and system status monitoring.
- Lockable Front Door: Protects drives and controls from unauthorized access and environmental contaminants.
- Power Supply Flexibility: Compatible with multiple PS/2-size AT/ATX and DC-input power supplies, including redundant options.
- Environmental Resilience: Operates in 0–50°C temperature range and 5–95% relative humidity.
- Compliance: Meets CE and FCC safety and electromagnetic compatibility standards.
Comprehensive Product Summary – EC-1040-DM64T Industrial Computer Chassis with 6.4” Color LCD
### 1. Product Overview
Product Name: EC-1040-DM64T
Model: EC-1040-DM64T
Series: EC-1040 Industrial Chassis Series
Article Number: EC-1040-DM64T
Manufacturer: ICP Electronics Inc. (ICP)
Product Type: Industrial PC/AT-compatible chassis with integrated 6.4-inch color DSTN/TFT LCD display
Release Date: May 2001
The EC-1040-DM64T is a ruggedized, rackmount industrial computer chassis designed by ICP Electronics Inc. for high-reliability applications in demanding environments. It integrates a 6.4-inch color DSTN/TFT LCD display (model DM-64T) and supports a 14-slot passive backplane architecture, making it suitable for industrial automation, control systems, and embedded computing platforms. The chassis is constructed from heavy-duty steel and accommodates multiple drive bays, redundant power supply options, and advanced system monitoring features.
### 2. Key Features
- Industrial-Grade Construction: Heavy-duty steel chassis designed for durability and resistance to shock, vibration, and dust.
- Integrated Display: 6.4-inch color DSTN/TFT LCD (DM-64T) with programmable message and alarm display via RS-232 interface.
- Rackmount Design: Standard 19-inch rackmount form factor with 4U height (431 mm W × 177 mm H × 480 mm D).
- High Expandability: Supports 14-slot full-length passive backplanes with multiple configuration options (ISA, PCI, PICMG, PCISA).
- Cooling System: Two removable 8 cm ball-bearing fans for optimal airflow and thermal management.
- Drive Capacity: Three 5.25-inch and one 3.5-inch open drive bays for flexible storage configurations.
- Programmable Alarm and Monitoring: Integrated A106 alarm board and G04 LED board for fan speed, temperature, and system status monitoring.
- Lockable Front Door: Protects drives and controls from unauthorized access and environmental contaminants.
- Power Supply Flexibility: Compatible with multiple PS/2-size AT/ATX and DC-input power supplies, including redundant options.
- Environmental Resilience: Operates in 0–50°C temperature range and 5–95% relative humidity.
- Compliance: Meets CE and FCC safety and electromagnetic compatibility standards.
### 3. Technical Specifications
Construction: Heavy-duty steel chassis
Form Factor: 19-inch rackmount, 4U height
Dimensions: 431 mm (W) × 177 mm (H) × 480 mm (D)
Weight: Approx. 12–15 kg (depending on configuration)
Drive Bays:
- 3 × 5.25" open bays
- 1 × 3.5" open bay (for FDD or HDD)
- 1 × internal 3.5" bay (optional per Appendix C)
Cooling System:
- 2 × 8 cm ball-bearing fans (removable)
- Front-mounted for intake airflow
- Fan monitoring via A106 controller
Indicators:
- 3 × LEDs for temperature, LAN, and fan alarm status
- Audible buzzer for system alerts
Display Module:
- Model: DM-64T
- Type: 6.4-inch color DSTN/TFT LCD
- Resolution: 640 × 480 pixels (VGA)
- Interface: RS-232 programmable message display
- Functions: LCD ON/OFF, Menu, Up/Down navigation, Exit, Power
Power Supply Options:
- PS/2-size AT/ATX or DC-input power supplies
- Supported models: ACE-920A, ACE-932A, ACE-932T, ACE-935A, ACE-925T, ACE-925C, ACE-916V, ACE-832A, ACE-R30A (redundant)
- Power ratings: 160W–350W depending on model
- Input ranges:
- AC: 85–265 VAC @ 47–63 Hz (auto-switching)
- DC: 8.5–16 VDC, 19–30 VDC, or -40–70 VDC depending on model
- Output voltages: +3.3V, +5V, +12V, -5V, -12V, +5VSB
- MTBF: 100,000–216,700 hours (model dependent)
- Safety: UL, CSA, TUV, CE certified
Environmental Specifications:
- Operating Temperature: 0°C to 50°C
- Relative Humidity: 5% to 95% (non-condensing)
- Vibration:
- 5–17 Hz, 0.1” double amplitude displacement
- 17–640 Hz, 1.5G acceleration peak-to-peak
- Shock: 10G acceleration peak-to-peak
### 4. Functionality
The EC-1040-DM64T functions as a modular industrial computer chassis supporting a wide range of CPU cards and backplanes. It is designed for use in industrial automation, process control, data acquisition, and embedded computing environments where reliability and expandability are critical.
Operation and Use Cases:
- Industrial control systems and factory automation
- Network servers and communication gateways
- Machine vision and process monitoring
- Embedded computing in transportation or energy sectors
- Laboratory and test instrumentation
System Monitoring and Control:
- The A106 alarm board monitors up to four fan speeds and two temperature sensors.
- Alarm messages and system information can be displayed on the DM-64T LCD via RS-232 interface.
- Programmable messages include server name, IP address, system time, and custom alerts.
Compatibility:
- Supports multiple passive backplane configurations (ISA, PCI, PICMG, PCISA).
- Compatible with standard PS/2-size power supplies and AT/ATX motherboards.
- Interfaces with external VGA, RS-232, and power connectors via included cables.
### 5. Components & Accessories
Included Components:
1. EC-1040 chassis with DM-64T LCD module
2. Two 8 cm ball-bearing fans (P/N 31100-000049)
3. A106 alarm board and G04 LED board
4. Lockable front door assembly
5. Drive bay brackets for 5.25” and 3.5” drives
6. Cable set for internal and external connections
Standard Cable Set (as listed):
| Item | Part No. | Description | Qty |
|------|-----------|-------------|-----|
| 1 | 32000-022301 | EXT VGA Cable M to F | 1 |
| 2 | 32000-023200 | EXT VGA Cable M to M | 1 |
| 3 | 32000-025600 | RS-232 D-Sub 9P F to M | 1 |
| 4 | 32000-026200 | RS-232 D-Sub 9P | 1 |
| 5 | 32100-033600 | Power Cable | 1 |
| 6 | 32100-042500 | 4P DC Power Cable | 1 |
| 7 | 31100-000049 | 8 cm Fan | 2 |
| 8 | 32100-030201 | Sensor Cable | 2 |
| 9 | 32100-042600 | Wire Cable | 1 |
| 10 | 32100-034900 | ATX Power Switch | 1 |
| 11 | 32100-035600 | Wire Cable | 1 |
| 12 | 32000-017300 | Mini-DIN to Mouse/Keyboard Cable | 1 |
Optional Accessories:
- Redundant power supply module (ACE-R30A)
- Additional temperature sensors
- Alternate passive backplanes (PCI-14S, PX-14S, IP-14S series)
- Rackmount rails and mounting hardware
### 6. Installation & Setup
Requirements:
- Standard 19-inch rackmount cabinet with 4U slot space
- Compatible CPU card and passive backplane
- Appropriate power supply (AC or DC input)
Installation Steps:
1. Chassis Cover Removal: Remove six screws securing the top cover; slide cover backward to access internal components.
2. Drive Installation:
- Unlock the front door.
- Remove two screws securing the drive bay.
- Mount drives to the bracket, connect flat and power cables, and reinsert the bay.
3. Fan Installation:
- Insert fan modules into designated slots; connect fan cables to A106 controller board.
4. Power Supply Installation:
- Mount PS/2-size power supply (ACE-920A/932T/935A/925T/925C/916V/832A).
- For redundancy, install ACE-R30A dual-module supply.
5. Backplane Installation:
- Remove card clamp panel, insert backplane, and secure with screws (6#32×6).
6. Cable Management:
- Connect VGA, RS-232, power, and sensor cables per wiring diagram.
- Ensure proper routing to avoid airflow obstruction.
Front Panel Controls:
- Power ON/OFF switch
- System Reset button
- LCD control buttons: ON/OFF, Menu, Up, Down, Exit
### 7. Performance & Capabilities
System Capacity:
- Supports up to 14 expansion slots (ISA/PCI/PICMG/PCISA combinations).
- High current capacity power supplies (up to 350W) ensure stable operation for multiple add-on cards.
Cooling Efficiency:
- Dual 8 cm fans provide continuous airflow across CPU and expansion cards.
- Fan speed monitoring and alarm ensure proactive thermal management.
Electrical Performance:
- Power supplies deliver stable voltage outputs with high MTBF ratings (>100,000 hours).
- Redundant power option (ACE-R30A) ensures uninterrupted operation in mission-critical systems.
Environmental Performance:
- Operates reliably under vibration (up to 1.5G) and shock (10G).
- Suitable for industrial environments with wide temperature and humidity ranges.
Limitations:
- 4U height may limit deployment in compact enclosures.
- DSTN/TFT LCD resolution limited to 640×480 (VGA).
- Passive backplane architecture requires compatible CPU cards.
### 8. Standards & Compliance
Safety and Regulatory Approvals:
- CE (Conformité Européenne)
- FCC (Federal Communications Commission)
- UL (Underwriters Laboratories)
- CSA (Canadian Standards Association)
- TUV (Technischer Überwachungsverein)
Industry Standards Supported:
- PC/AT compatibility
- PS/2 power supply form factor
- PCI, ISA, PICMG, and PCISA backplane standards
- RS-232 serial communication interface
Environmental Compliance:
- Designed for industrial-grade operation with extended temperature and vibration tolerance.
### 9. Additional Information
Warranty:
Standard manufacturer’s warranty (typically 1 year, extendable depending on region and distributor).
Technical Support:
ICP Electronics Inc. provides technical documentation, installation guides, and firmware utilities (A106 Utility Disk) for configuration and monitoring.
Maintenance:
- Monthly inspection of front door filter and fan operation recommended.
- Regular cleaning of air filters and verification of cable connections.
- Replacement fans and sensors available as service parts.
Software & Firmware Updates:
- A106 Utility software enables programming of LCD messages and alarm parameters via RS-232.
- Firmware updates for alarm and monitoring modules available from ICP support.
Serviceability:
- Modular design allows easy replacement of fans, drives, and power supplies.
- Tool-assisted access via removable top cover and front door.
Product Lifecycle:
- Designed for long-term industrial deployment with high MTBF components.
- Backward compatibility with legacy ISA and PCI cards ensures extended usability.
### Summary
The ICP Electronics EC-1040-DM64T is a robust, modular industrial computer chassis engineered for reliability, expandability, and environmental resilience. Its 6.4-inch color LCD display provides real-time system monitoring and programmable messaging, while the 14-slot passive backplane architecture supports a wide range of industrial CPU cards and expansion modules. With flexible power supply options, redundant configurations, and comprehensive environmental protection, the EC-1040-DM64T is ideally suited for mission-critical industrial automation, control, and embedded computing applications.
Keywords for Technical Search:
EC-1040-DM64T, ICP Electronics, industrial chassis, 6.4-inch LCD, DSTN TFT display, 14-slot backplane, PS/2 power supply, ACE-920A, ACE-932T, ACE-R30A, rackmount 4U, industrial PC, programmable alarm, A106 controller, G04 LED board, CE FCC compliant, rugged steel chassis, industrial automation enclosure.
### 1. Product Overview
Product Name: EC-1040-DM64T
Model: EC-1040-DM64T
Series: EC-1040 Industrial Chassis Series
Article Number: EC-1040-DM64T
Manufacturer: ICP Electronics Inc. (ICP)
Product Type: Industrial PC/AT-compatible chassis with integrated 6.4-inch color DSTN/TFT LCD display
Release Date: May 2001
The EC-1040-DM64T is a ruggedized, rackmount industrial computer chassis designed by ICP Electronics Inc. for high-reliability applications in demanding environments. It integrates a 6.4-inch color DSTN/TFT LCD display (model DM-64T) and supports a 14-slot passive backplane architecture, making it suitable for industrial automation, control systems, and embedded computing platforms. The chassis is constructed from heavy-duty steel and accommodates multiple drive bays, redundant power supply options, and advanced system monitoring features.
### 2. Key Features
- Industrial-Grade Construction: Heavy-duty steel chassis designed for durability and resistance to shock, vibration, and dust.
- Integrated Display: 6.4-inch color DSTN/TFT LCD (DM-64T) with programmable message and alarm display via RS-232 interface.
- Rackmount Design: Standard 19-inch rackmount form factor with 4U height (431 mm W × 177 mm H × 480 mm D).
- High Expandability: Supports 14-slot full-length passive backplanes with multiple configuration options (ISA, PCI, PICMG, PCISA).
- Cooling System: Two removable 8 cm ball-bearing fans for optimal airflow and thermal management.
- Drive Capacity: Three 5.25-inch and one 3.5-inch open drive bays for flexible storage configurations.
- Programmable Alarm and Monitoring: Integrated A106 alarm board and G04 LED board for fan speed, temperature, and system status monitoring.
- Lockable Front Door: Protects drives and controls from unauthorized access and environmental contaminants.
- Power Supply Flexibility: Compatible with multiple PS/2-size AT/ATX and DC-input power supplies, including redundant options.
- Environmental Resilience: Operates in 0–50°C temperature range and 5–95% relative humidity.
- Compliance: Meets CE and FCC safety and electromagnetic compatibility standards.
### 3. Technical Specifications
Construction: Heavy-duty steel chassis
Form Factor: 19-inch rackmount, 4U height
Dimensions: 431 mm (W) × 177 mm (H) × 480 mm (D)
Weight: Approx. 12–15 kg (depending on configuration)
Drive Bays:
- 3 × 5.25" open bays
- 1 × 3.5" open bay (for FDD or HDD)
- 1 × internal 3.5" bay (optional per Appendix C)
Cooling System:
- 2 × 8 cm ball-bearing fans (removable)
- Front-mounted for intake airflow
- Fan monitoring via A106 controller
Indicators:
- 3 × LEDs for temperature, LAN, and fan alarm status
- Audible buzzer for system alerts
Display Module:
- Model: DM-64T
- Type: 6.4-inch color DSTN/TFT LCD
- Resolution: 640 × 480 pixels (VGA)
- Interface: RS-232 programmable message display
- Functions: LCD ON/OFF, Menu, Up/Down navigation, Exit, Power
Power Supply Options:
- PS/2-size AT/ATX or DC-input power supplies
- Supported models: ACE-920A, ACE-932A, ACE-932T, ACE-935A, ACE-925T, ACE-925C, ACE-916V, ACE-832A, ACE-R30A (redundant)
- Power ratings: 160W–350W depending on model
- Input ranges:
- AC: 85–265 VAC @ 47–63 Hz (auto-switching)
- DC: 8.5–16 VDC, 19–30 VDC, or -40–70 VDC depending on model
- Output voltages: +3.3V, +5V, +12V, -5V, -12V, +5VSB
- MTBF: 100,000–216,700 hours (model dependent)
- Safety: UL, CSA, TUV, CE certified
Environmental Specifications:
- Operating Temperature: 0°C to 50°C
- Relative Humidity: 5% to 95% (non-condensing)
- Vibration:
- 5–17 Hz, 0.1” double amplitude displacement
- 17–640 Hz, 1.5G acceleration peak-to-peak
- Shock: 10G acceleration peak-to-peak
### 4. Functionality
The EC-1040-DM64T functions as a modular industrial computer chassis supporting a wide range of CPU cards and backplanes. It is designed for use in industrial automation, process control, data acquisition, and embedded computing environments where reliability and expandability are critical.
Operation and Use Cases:
- Industrial control systems and factory automation
- Network servers and communication gateways
- Machine vision and process monitoring
- Embedded computing in transportation or energy sectors
- Laboratory and test instrumentation
System Monitoring and Control:
- The A106 alarm board monitors up to four fan speeds and two temperature sensors.
- Alarm messages and system information can be displayed on the DM-64T LCD via RS-232 interface.
- Programmable messages include server name, IP address, system time, and custom alerts.
Compatibility:
- Supports multiple passive backplane configurations (ISA, PCI, PICMG, PCISA).
- Compatible with standard PS/2-size power supplies and AT/ATX motherboards.
- Interfaces with external VGA, RS-232, and power connectors via included cables.
### 5. Components & Accessories
Included Components:
1. EC-1040 chassis with DM-64T LCD module
2. Two 8 cm ball-bearing fans (P/N 31100-000049)
3. A106 alarm board and G04 LED board
4. Lockable front door assembly
5. Drive bay brackets for 5.25” and 3.5” drives
6. Cable set for internal and external connections
Standard Cable Set (as listed):
| Item | Part No. | Description | Qty |
|------|-----------|-------------|-----|
| 1 | 32000-022301 | EXT VGA Cable M to F | 1 |
| 2 | 32000-023200 | EXT VGA Cable M to M | 1 |
| 3 | 32000-025600 | RS-232 D-Sub 9P F to M | 1 |
| 4 | 32000-026200 | RS-232 D-Sub 9P | 1 |
| 5 | 32100-033600 | Power Cable | 1 |
| 6 | 32100-042500 | 4P DC Power Cable | 1 |
| 7 | 31100-000049 | 8 cm Fan | 2 |
| 8 | 32100-030201 | Sensor Cable | 2 |
| 9 | 32100-042600 | Wire Cable | 1 |
| 10 | 32100-034900 | ATX Power Switch | 1 |
| 11 | 32100-035600 | Wire Cable | 1 |
| 12 | 32000-017300 | Mini-DIN to Mouse/Keyboard Cable | 1 |
Optional Accessories:
- Redundant power supply module (ACE-R30A)
- Additional temperature sensors
- Alternate passive backplanes (PCI-14S, PX-14S, IP-14S series)
- Rackmount rails and mounting hardware
### 6. Installation & Setup
Requirements:
- Standard 19-inch rackmount cabinet with 4U slot space
- Compatible CPU card and passive backplane
- Appropriate power supply (AC or DC input)
Installation Steps:
1. Chassis Cover Removal: Remove six screws securing the top cover; slide cover backward to access internal components.
2. Drive Installation:
- Unlock the front door.
- Remove two screws securing the drive bay.
- Mount drives to the bracket, connect flat and power cables, and reinsert the bay.
3. Fan Installation:
- Insert fan modules into designated slots; connect fan cables to A106 controller board.
4. Power Supply Installation:
- Mount PS/2-size power supply (ACE-920A/932T/935A/925T/925C/916V/832A).
- For redundancy, install ACE-R30A dual-module supply.
5. Backplane Installation:
- Remove card clamp panel, insert backplane, and secure with screws (6#32×6).
6. Cable Management:
- Connect VGA, RS-232, power, and sensor cables per wiring diagram.
- Ensure proper routing to avoid airflow obstruction.
Front Panel Controls:
- Power ON/OFF switch
- System Reset button
- LCD control buttons: ON/OFF, Menu, Up, Down, Exit
### 7. Performance & Capabilities
System Capacity:
- Supports up to 14 expansion slots (ISA/PCI/PICMG/PCISA combinations).
- High current capacity power supplies (up to 350W) ensure stable operation for multiple add-on cards.
Cooling Efficiency:
- Dual 8 cm fans provide continuous airflow across CPU and expansion cards.
- Fan speed monitoring and alarm ensure proactive thermal management.
Electrical Performance:
- Power supplies deliver stable voltage outputs with high MTBF ratings (>100,000 hours).
- Redundant power option (ACE-R30A) ensures uninterrupted operation in mission-critical systems.
Environmental Performance:
- Operates reliably under vibration (up to 1.5G) and shock (10G).
- Suitable for industrial environments with wide temperature and humidity ranges.
Limitations:
- 4U height may limit deployment in compact enclosures.
- DSTN/TFT LCD resolution limited to 640×480 (VGA).
- Passive backplane architecture requires compatible CPU cards.
### 8. Standards & Compliance
Safety and Regulatory Approvals:
- CE (Conformité Européenne)
- FCC (Federal Communications Commission)
- UL (Underwriters Laboratories)
- CSA (Canadian Standards Association)
- TUV (Technischer Überwachungsverein)
Industry Standards Supported:
- PC/AT compatibility
- PS/2 power supply form factor
- PCI, ISA, PICMG, and PCISA backplane standards
- RS-232 serial communication interface
Environmental Compliance:
- Designed for industrial-grade operation with extended temperature and vibration tolerance.
### 9. Additional Information
Warranty:
Standard manufacturer’s warranty (typically 1 year, extendable depending on region and distributor).
Technical Support:
ICP Electronics Inc. provides technical documentation, installation guides, and firmware utilities (A106 Utility Disk) for configuration and monitoring.
Maintenance:
- Monthly inspection of front door filter and fan operation recommended.
- Regular cleaning of air filters and verification of cable connections.
- Replacement fans and sensors available as service parts.
Software & Firmware Updates:
- A106 Utility software enables programming of LCD messages and alarm parameters via RS-232.
- Firmware updates for alarm and monitoring modules available from ICP support.
Serviceability:
- Modular design allows easy replacement of fans, drives, and power supplies.
- Tool-assisted access via removable top cover and front door.
Product Lifecycle:
- Designed for long-term industrial deployment with high MTBF components.
- Backward compatibility with legacy ISA and PCI cards ensures extended usability.
### Summary
The ICP Electronics EC-1040-DM64T is a robust, modular industrial computer chassis engineered for reliability, expandability, and environmental resilience. Its 6.4-inch color LCD display provides real-time system monitoring and programmable messaging, while the 14-slot passive backplane architecture supports a wide range of industrial CPU cards and expansion modules. With flexible power supply options, redundant configurations, and comprehensive environmental protection, the EC-1040-DM64T is ideally suited for mission-critical industrial automation, control, and embedded computing applications.
Keywords for Technical Search:
EC-1040-DM64T, ICP Electronics, industrial chassis, 6.4-inch LCD, DSTN TFT display, 14-slot backplane, PS/2 power supply, ACE-920A, ACE-932T, ACE-R30A, rackmount 4U, industrial PC, programmable alarm, A106 controller, G04 LED board, CE FCC compliant, rugged steel chassis, industrial automation enclosure.
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