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EX9053A-MTCP

Modbus TCPIP to isolated 12*DI dry wet 4*DO
323,00 EUR

inkl. Umsatzsteuer 384,37 EUR

  • Hersteller TOPSCCC
  • Kategorie: Modbus TCPIP DIO
  • The EX9053A‑MTCP is a compact, high‑density Ethernet‑based digital I/O module designed for industrial automation and remote data acquisition. It integrates 12 isolated digital inputs (DI) and 4 isolated digital outputs (DO) with Modbus TCP/IP communication, providing seamless connectivity to SCADA, PLC, and HMI systems over standard Ethernet networks.
- Ethernet‑based I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) with RJ‑45 interface for direct network integration.

- Protocol Support:
Fully compatible with Modbus/TCP and UDP/IP protocols for open industrial connectivity.

- Digital I/O Configuration:
- 12 × Digital Inputs (Dry/Wet contact selectable)
- 4 × Digital Outputs (Open Collector NPN type)

- Isolation Protection:
- I/O isolation: 3750 Vrms
- Ethernet isolation: 1500 V DC
- Power and signal isolation for reliable operation in noisy environments.

- Smart Functions:
- DI channels support input latch and 32‑bit counter (up to 500 Hz).
- DO channels support pulse output and delay output functions.
- DIO synchronization (mirror local DI to DO).
- Auto‑off timer for digital outputs.

- Web‑based Monitoring:
Built‑in web server for remote configuration and I/O status visualization via standard browsers.

- Software Integration:
- Windows configuration utility and DLL/ActiveX libraries.
- Compatible with HMI/SCADA systems supporting Modbus/TCP or OPC.
- API and ASCII command set for custom application development.

- Mounting Options:
DIN‑rail, wall, or stack mounting supported.

- Industrial‑grade Design:
Rugged ABS enclosure, wide operating temperature range, and surge protection.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8517 6200 900

Comprehensive Product Summary – EX9053A‑MTCP Ethernet I/O Module




### 1. Product Overview

Product Name: EX9053A‑MTCP
Model: EX9053A‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9053A‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to Isolated Digital I/O Module
Printed Manual Version: 2.0 (June 1, 2016)
Website: [www.topsccc.com.tw](http://www.topsccc.com.tw)

The EX9053A‑MTCP is a compact, high‑density Ethernet‑based digital I/O module designed for industrial automation and remote data acquisition. It integrates 12 isolated digital inputs (DI) and 4 isolated digital outputs (DO) with Modbus TCP/IP communication, providing seamless connectivity to SCADA, PLC, and HMI systems over standard Ethernet networks.




### 2. Key Features

- Ethernet‑based I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) with RJ‑45 interface for direct network integration.

- Protocol Support:
Fully compatible with Modbus/TCP and UDP/IP protocols for open industrial connectivity.

- Digital I/O Configuration:
- 12 × Digital Inputs (Dry/Wet contact selectable)
- 4 × Digital Outputs (Open Collector NPN type)

- Isolation Protection:
- I/O isolation: 3750 Vrms
- Ethernet isolation: 1500 V DC
- Power and signal isolation for reliable operation in noisy environments.

- Smart Functions:
- DI channels support input latch and 32‑bit counter (up to 500 Hz).
- DO channels support pulse output and delay output functions.
- DIO synchronization (mirror local DI to DO).
- Auto‑off timer for digital outputs.

- Web‑based Monitoring:
Built‑in web server for remote configuration and I/O status visualization via standard browsers.

- Software Integration:
- Windows configuration utility and DLL/ActiveX libraries.
- Compatible with HMI/SCADA systems supporting Modbus/TCP or OPC.
- API and ASCII command set for custom application development.

- Mounting Options:
DIN‑rail, wall, or stack mounting supported.

- Industrial‑grade Design:
Rugged ABS enclosure, wide operating temperature range, and surge protection.




### 3. Technical Specifications

| Parameter | Specification |
|----------------|-------------------|
| Ethernet Interface | 10 BASE‑T / 100 BASE‑TX, IEEE 802.3/802.3u |
| Connector | RJ‑45 modular jack |
| Supported Protocols | Modbus/TCP over TCP/IP and UDP |
| Data Transfer Rate | Up to 100 Mbps |
| Power Supply | Unregulated +10 V DC to +30 V DC |
| Power Consumption | 1.8 W (typical) |
| Protection | Over‑voltage and reverse polarity protection |
| Isolation Voltage | 3750 Vrms (I/O), 1500 V DC (Ethernet) |
| Case Material | ABS plastic with captive mounting hardware |
| Terminal Block | Plug‑in screw terminal, 0.5 mm² – 2.5 mm² (AWG #12 – #22) |
| Operating Temperature | –25 °C to +75 °C |
| Storage Temperature | –25 °C to +85 °C |
| Humidity | 5 % – 95 % RH, non‑condensing |
| Atmosphere | No corrosive gases |
| Status Indicators | Power, CPU, Link, Collision, 10/100 Mbps, Tx, Rx LEDs |
| Dimensions / Mounting | DIN‑rail, wall, or stack mount (compact modular housing) |




### 4. Functionality

Operation Principle:
The EX9053A‑MTCP acts as a remote digital I/O node on an Ethernet network. It converts Modbus/TCP or UDP commands into digital input/output operations. The module can be polled by a host controller or configured to broadcast data streams to up to 8 remote nodes via UDP.

Digital Inputs (DI):
- 12 channels (DI0 – DI11)
- Input Type: Isolated single‑ended, common source/ground
- Dry Contact: Logic 0 = closed to GND; Logic 1 = open
- Wet Contact: Logic 0 = 0 – 2 V DC; Logic 1 = 10 – 50 V DC
- Input Impedance: 10 kΩ (wet contact)
- Counter Function: 32‑bit + 1‑bit overflow, 500 Hz max
- Latch Function: Captures transient pulses for reliable detection

Digital Outputs (DO):
- 4 channels (DO0 – DO3)
- Type: Open collector (NPN) to +5 – 30 V DC, 500 mA max per channel
- Isolation: 3750 Vrms
- Pulse Output: Up to 500 Hz per channel
- Logic Inversion: Configurable via ASCII/Modbus command

Use Cases:
- Remote machine control and monitoring
- Digital signal acquisition from sensors, switches, or relays
- Driving indicator lamps, solenoids, or low‑power actuators
- Integration with PLCs, SCADA, or building automation systems

Compatibility:
- Works with any Modbus/TCP‑compliant master (PLC, HMI, SCADA).
- Supported by ExpertDAQ Windows Utility, ActiveX, and DLL APIs.
- Accessible via web browser for diagnostics and control.




### 5. Components & Accessories

Included:
- EX9053A‑MTCP module
- Plug‑in screw terminal block
- DIN‑rail mounting clip
- User manual (digital download)

Optional Accessories:
- External 24 V DC power supply
- Ethernet cables (Cat 5 or higher)
- ExpertDAQ configuration utility software
- ActiveX and DLL libraries for custom integration

Connectors:
- Power: +Vs and GND screw terminals
- Ethernet: RJ‑45 port
- I/O: Plug‑in terminal block for DI/DO channels




### 6. Installation & Setup

Requirements:
- IBM‑PC compatible host (Pentium or higher)
- Windows 95/98/2000/XP/7/8 or later
- 10/100 Mbps Ethernet card and hub
- Power supply +10 – 30 V DC (unregulated)

Wiring Guidelines:
- Use continuous wire runs (0.5 – 2.5 mm²).
- Keep input and output wiring separated.
- Avoid routing near high‑energy cables.
- Use anti‑static precautions in low‑humidity environments.

Mounting Options:
- DIN‑rail, wall, or stack mounting supported.
- LED indicators show power and communication status.

Configuration:
- Default IP = 10.0.0.1, Subnet Mask = 255.0.0.0, Gateway = 10.0.0.1
- DHCP (optional, disabled by default)
- Web server (optional, disabled by default)
- Module ID (default 00), Password (default 00000000)

Network Ports:
| Protocol | Port | Description |
|-----------|------|-------------|
| TCP | 502 | Modbus/TCP server |
| UDP | 1025 | ASCII command interface |
| UDP | 5168 | Event/Stream trigger |
| TCP | 80 | HTTP web server |

Setup Tools:
- EX9000‑MTCP Utility: Graphical configuration and monitoring tool.
- Terminal Emulation: Supports ASCII and Modbus Hex command modes.
- Security: Password‑protected configuration access.




### 7. Performance & Capabilities

| Parameter | Performance |
|----------------|-----------------|
| DI Counter Frequency | 500 Hz max (32‑bit + overflow) |
| DO Pulse Frequency | 500 Hz max |
| Response Time | < 10 ms typical over Ethernet |
| Data Stream | UDP broadcast to 8 hosts (50 ms – 7 days interval) |
| Power Consumption | 1.8 W typical |
| Isolation | 3750 Vrms I/O, 1500 V DC Ethernet |
| Reliability | Dual watchdog (host + module) for fail‑safe operation |
| Limitations | Digital only (no analog I/O); max 500 Hz counter rate |

Smart I/O Functions:
- DI: Latch, Counter, Frequency measurement.
- DO: Pulse generation, Delay timing, Auto‑off timeout.
- Synchronization: Mirror local DI to DO for real‑time logic linking.

Performance Enhancements:
- Built‑in watchdog monitors both module and host communication.
- Power‑on and safe output values configurable for fail‑safe behavior.
- Supports firmware reboot and factory reset via ASCII commands.




### 8. Standards & Compliance

- Communication Standards: IEEE 802.3 / 802.3u Ethernet
- Protocol: Modbus/TCP and UDP/IP compliant
- Isolation & Safety: 3750 Vrms I/O isolation, over‑voltage protection
- Environmental: Industrial temperature range (–25 °C to +75 °C)
- EMC/ESD Precautions: Designed for industrial environments; use grounding and anti‑static measures in low humidity.
- Firmware: Version 6.000 or later supports enhanced watchdog and safe value functions.




### 9. Additional Information

Warranty & Support:
- Standard manufacturer warranty (typically 1 year).
- Technical support and firmware updates available via [www.topsccc.com.tw](http://www.topsccc.com.tw).

Maintenance:
- Periodic inspection of terminal connections and network cables.
- Keep module free from dust and moisture.
- Firmware updates performed via utility software or web interface.

Software Development Support:
- ActiveX Control (TCPDAQ.OCX): For Visual Basic, Delphi, C++, C++ Builder.
- DLL API (TCPDAQ.DLL): Comprehensive function set for TCP/UDP communication, I/O control, and Modbus operations.
- ASCII Command Set: Direct text‑based control for testing and integration.
- Web Server: Real‑time I/O monitoring and control via browser.

Reliability Features:
- Dual Watchdog System: Hardware (module) and software (host) watchdogs ensure continuous operation.
- Power‑on and Safe Values: User‑defined output states for startup and communication loss conditions.
- Reset Status Monitoring: Detects module resets and restores outputs to safe values.

Typical Applications:
- Factory automation and machine control
- Building management and environmental monitoring
- Remote equipment supervision via Ethernet
- Distributed I/O expansion for PLC systems
- Energy management and process data logging




### Summary

The EX9053A‑MTCP is a robust, Ethernet‑enabled digital I/O module engineered for industrial automation networks requiring reliable, isolated digital signal interfacing. With 12 configurable dry/wet digital inputs, 4 open‑collector outputs, and full Modbus/TCP support, it offers a cost‑effective solution for distributed control and data acquisition. Its 3750 Vrms isolation, dual watchdog protection, and web‑based configuration ensure high reliability and ease of integration into modern Ethernet control architectures.

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