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EX9054-MTCP
Modbus TCPIP to isolated 6*DI 2*DO 2*Counter
242,00 EUR
inkl. Umsatzsteuer 287,98 EUR
- Ethernet‑based I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) for seamless integration into existing LAN or industrial Ethernet networks.
- Protocol Support:
Fully compatible with Modbus/TCP over TCP/IP and UDP/IP for open connectivity with PLCs, HMIs, and SCADA systems.
- Smart I/O Functions:
- Digital Inputs: Counter and totalizer functions (up to 1 kHz typical).
- Digital Outputs: Pulse and delay output modes with programmable auto‑off timers.
- DIO synchronization (mirror local DI to DO).
- Multi‑I/O Integration:
Combines 6 differential digital inputs, 2 open‑drain digital outputs, and 2 counter/frequency channels in one compact module.
- High Isolation:
2000–3000 V DC isolation between I/O channels and communication circuitry for robust industrial protection.
- Web‑based Monitoring:
Built‑in web server for remote configuration and real‑time I/O monitoring via standard browsers.
- Software Ecosystem:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for integration with Visual Basic, C++, Delphi, and SCADA/OPC systems.
- Industrial‑grade Design:
Wide operating temperature range (‑25 °C to +75 °C), DIN‑rail or wall mounting, and ABS enclosure with LED indicators.
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) for seamless integration into existing LAN or industrial Ethernet networks.
- Protocol Support:
Fully compatible with Modbus/TCP over TCP/IP and UDP/IP for open connectivity with PLCs, HMIs, and SCADA systems.
- Smart I/O Functions:
- Digital Inputs: Counter and totalizer functions (up to 1 kHz typical).
- Digital Outputs: Pulse and delay output modes with programmable auto‑off timers.
- DIO synchronization (mirror local DI to DO).
- Multi‑I/O Integration:
Combines 6 differential digital inputs, 2 open‑drain digital outputs, and 2 counter/frequency channels in one compact module.
- High Isolation:
2000–3000 V DC isolation between I/O channels and communication circuitry for robust industrial protection.
- Web‑based Monitoring:
Built‑in web server for remote configuration and real‑time I/O monitoring via standard browsers.
- Software Ecosystem:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for integration with Visual Basic, C++, Delphi, and SCADA/OPC systems.
- Industrial‑grade Design:
Wide operating temperature range (‑25 °C to +75 °C), DIN‑rail or wall mounting, and ABS enclosure with LED indicators.
Comprehensive Product Summary – EX9054‑MTCP Ethernet I/O Module
### 1. Product Overview
Product Name: EX9054‑MTCP
Model: EX9054‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9054‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to isolated 6‑channel Digital Input, 2‑channel Digital Output, and 2‑channel Counter/Frequency module
Manual Reference: EX9000‑MTCP User’s Manual, Ethernet I/O Version 2.0 (Printed June 1, 2016)
The EX9054‑MTCP belongs to the EX9000‑MTCP family of Ethernet‑based data acquisition and control modules. It integrates multiple digital I/O functions with Modbus/TCP communication, providing a compact, isolated, and cost‑effective solution for distributed industrial automation systems.
### 2. Key Features
- Ethernet‑based I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) for seamless integration into existing LAN or industrial Ethernet networks.
- Protocol Support:
Fully compatible with Modbus/TCP over TCP/IP and UDP/IP for open connectivity with PLCs, HMIs, and SCADA systems.
- Smart I/O Functions:
- Digital Inputs: Counter and totalizer functions (up to 1 kHz typical).
- Digital Outputs: Pulse and delay output modes with programmable auto‑off timers.
- DIO synchronization (mirror local DI to DO).
- Multi‑I/O Integration:
Combines 6 differential digital inputs, 2 open‑drain digital outputs, and 2 counter/frequency channels in one compact module.
- High Isolation:
2000–3000 V DC isolation between I/O channels and communication circuitry for robust industrial protection.
- Web‑based Monitoring:
Built‑in web server for remote configuration and real‑time I/O monitoring via standard browsers.
- Software Ecosystem:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for integration with Visual Basic, C++, Delphi, and SCADA/OPC systems.
- Industrial‑grade Design:
Wide operating temperature range (‑25 °C to +75 °C), DIN‑rail or wall mounting, and ABS enclosure with LED indicators.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Ethernet Interface | 10 BASE‑T / 100 BASE‑TX, IEEE 802.3/802.3u compliant |
| Connector | RJ‑45 modular jack |
| Supported Protocols | Modbus/TCP, UDP/IP |
| Data Transfer Rate | Up to 100 Mbps |
| Power Supply | Unregulated +10 V DC to +30 V DC |
| Power Protection | Over‑voltage and reverse‑polarity protection |
| Isolation | Ethernet 1500 V DC; I/O 2000–3000 V DC |
| Indicators | Power, CPU, Link, Collision, 10/100 Mbps, Tx, Rx LEDs |
| Case Material | ABS plastic with captive mounting hardware |
| Terminal Block | Plug‑in screw terminal, 0.5 mm² – 2.5 mm² (AWG 12–22) |
| Operating Temperature | ‑25 °C to +75 °C |
| Storage Temperature | ‑25 °C to +85 °C |
| Humidity | 5 % – 95 % RH, non‑condensing |
| Atmosphere | Free of corrosive gases |
| Mounting Options | DIN‑rail, wall, or stack mounting |
| Dimensions / Weight | Compact modular form factor (typical EX9000 housing ≈ 72 × 118 × 39 mm, < 200 g) |
### 4. Functionality
Operating Principle:
The EX9054‑MTCP converts Ethernet Modbus/TCP communication into isolated digital I/O signals. It acts as a Modbus server, responding to client requests from PLCs, HMIs, or SCADA systems. Each digital input can be read as a logic state or used as a counter/frequency input. Digital outputs can be controlled directly or configured for timed pulse/delay operations.
Use Cases and Applications:
- Industrial automation and process control
- Remote machine monitoring and data logging
- Distributed I/O in SCADA networks
- Equipment status and alarm monitoring
- Counter/frequency measurement for flow meters, encoders, or switches
- Remote relay or actuator control via Ethernet
Compatibility:
- Works with any Modbus/TCP‑compliant master (e.g., Siemens, Schneider, Allen‑Bradley PLCs).
- Integrates with SCADA/HMI software supporting Modbus/TCP or OPC.
- Supported by ExpertDAQ ActiveX and DLL APIs for custom PC applications.
### 5. Components & Accessories
Included:
- EX9054‑MTCP module
- Plug‑in screw terminal block for I/O and power
- Quick‑start documentation
Optional / Supported Accessories:
- 24 V DC industrial power supply
- DIN‑rail mounting kit
- Ethernet cables (Cat 5 or higher)
- ExpertDAQ Utility software (downloadable from www.topsccc.com.tw)
Connectors:
- Ethernet: RJ‑45 (10/100 Mbps)
- Power: +Vs and GND screw terminals
- I/O: Multi‑pin terminal block for 6 DI, 2 DO, 2 Counter channels
### 6. Installation & Setup
System Requirements (Host PC):
- IBM‑compatible PC, Pentium CPU or higher
- Windows 95/98/2000/NT 4.0/XP/7/8 or later
- ≥ 32 MB RAM, 20 MB disk space
- 10/100 Mbps Ethernet card and hub
- Two Ethernet cables with RJ‑45 connectors
- Power supply +10 V DC to +30 V DC
Power Wiring:
- Connect +Vs and GND to a regulated 24 V DC supply (10–30 V DC acceptable).
- Ripple ≤ 200 mV p‑p.
- Use ≥ 2 mm² wire for power terminals.
Network Configuration:
- Default IP 10.0.0.1 / Subnet 255.0.0.0 / Gateway 10.0.0.1
- DHCP optional (disabled by default).
- Web server disabled by default; enable via Utility if remote monitoring is required.
- TCP Port 502 (Modbus/TCP), UDP Port 1025 (ASCII), UDP 5168 (Event/Stream), HTTP Port 80 (Web).
Mounting:
- Snap onto DIN‑rail or secure with wall‑mount screws.
- Maintain clearance for ventilation and wiring.
Configuration Tools:
- EX9000‑MTCP Utility: Windows GUI for IP setup, I/O configuration, calibration, and monitoring.
- Terminal Emulation: ASCII or Modbus hexadecimal command interface.
- Web Interface: Browser‑based monitoring after enabling HTTP server.
### 7. Performance & Capabilities
| Parameter | Specification / Capability |
|----------------|--------------------------------|
| Digital Inputs (DI) | 6 channels, differential isolated |
| Input Type | Dry or wet contact (logic inversion configurable) |
| Logic Levels (Wet) | Logic 0: 0–2 V DC max; Logic 1: 10–50 V DC max |
| Input Impedance | ~10 kΩ (wet contact) |
| Counter/Frequency Inputs | 2 channels, up to 4.5 kHz (max), 32‑bit + overflow |
| Digital Outputs (DO) | 2 channels, open‑drain (NPN) 30 V DC / 500 mA max |
| Pulse Output | Programmable pulse count and width (0.5 ms resolution) |
| Delay Output | Configurable low‑to‑high / high‑to‑low delay |
| Isolation Voltage | 3000 V DC (optical) between I/O and logic |
| Counter Resolution | 32‑bit (0 – 4,294,967,295 counts) |
| Sampling Rate | Typical 1 kHz DI counter; 500 Hz pulse output |
| Power Consumption | Approx. 2 W typical |
| Communication Speed | 10/100 Mbps auto‑negotiation |
| Response Time | < 10 ms typical for Modbus/TCP transactions |
| Reliability | Built‑in watchdog timers (module + host) |
| Limitations | DI counter frequency limited to ~4.5 kHz; DO load ≤ 500 mA per channel |
### 8. Standards & Compliance
- Ethernet Standards: IEEE 802.3 (10 BASE‑T), IEEE 802.3u (100 BASE‑TX)
- Protocol: Modbus/TCP v1.1b compliant
- Isolation & Safety: 1500 V DC Ethernet isolation; 2000–3000 V DC I/O isolation
- EMC / ESD Protection: Designed for industrial environments with surge and transient protection
- Environmental: RoHS‑compliant materials; non‑corrosive atmosphere operation
- Quality Assurance: Manufactured under ISO‑certified processes (TOPSCCC Taiwan)
### 9. Additional Information
Firmware & Software Support:
- Firmware: Embedded Modbus/TCP server with ASCII command interpreter.
- Utility Software: ExpertDAQ Ethernet I/O Utility for configuration, calibration, and monitoring.
- ActiveX Control (TCPDAQ.OCX): Enables integration with Visual Basic, Delphi, C++ Builder.
- DLL API (TCPDAQ.DLL): Provides > 70 functions for TCP/UDP communication, I/O access, and Modbus operations.
- Web Server: Built‑in HTTP interface for remote I/O visualization.
Maintenance & Calibration:
- Periodic inspection of terminal connections and power supply recommended.
- Digital channels require no calibration; analog variants in the EX9000 series support zero/span calibration.
- Firmware updates available via manufacturer’s website.
Security & Access Control:
- Password protection for configuration changes (default 00000000).
- Network security settings configurable via Utility.
Warranty & Support:
- Standard manufacturer warranty (typically 2 years – verify with distributor).
- Technical support and firmware updates available at www.topsccc.com.tw.
- Documentation: EX9000‑MTCP User’s Manual v2.0 (2016‑06‑01).
Maintenance Notes:
- Operate within specified temperature and humidity limits.
- Avoid exposure to corrosive gases or excessive vibration.
- Use anti‑static precautions when handling modules in low‑humidity environments.
### Summary
The EX9054‑MTCP is a compact, Ethernet‑enabled digital I/O module designed for industrial data acquisition and control. It integrates 6 isolated digital inputs, 2 open‑drain digital outputs, and 2 counter/frequency channels within a single Modbus/TCP‑compliant device. With robust isolation, flexible configuration, and comprehensive software support, it serves as a reliable building block for distributed control systems, SCADA networks, and machine automation applications. Its combination of high‑speed Ethernet communication, smart I/O functions, and industrial durability makes it an ideal choice for modern, networked automation environments.
### 1. Product Overview
Product Name: EX9054‑MTCP
Model: EX9054‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9054‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to isolated 6‑channel Digital Input, 2‑channel Digital Output, and 2‑channel Counter/Frequency module
Manual Reference: EX9000‑MTCP User’s Manual, Ethernet I/O Version 2.0 (Printed June 1, 2016)
The EX9054‑MTCP belongs to the EX9000‑MTCP family of Ethernet‑based data acquisition and control modules. It integrates multiple digital I/O functions with Modbus/TCP communication, providing a compact, isolated, and cost‑effective solution for distributed industrial automation systems.
### 2. Key Features
- Ethernet‑based I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) for seamless integration into existing LAN or industrial Ethernet networks.
- Protocol Support:
Fully compatible with Modbus/TCP over TCP/IP and UDP/IP for open connectivity with PLCs, HMIs, and SCADA systems.
- Smart I/O Functions:
- Digital Inputs: Counter and totalizer functions (up to 1 kHz typical).
- Digital Outputs: Pulse and delay output modes with programmable auto‑off timers.
- DIO synchronization (mirror local DI to DO).
- Multi‑I/O Integration:
Combines 6 differential digital inputs, 2 open‑drain digital outputs, and 2 counter/frequency channels in one compact module.
- High Isolation:
2000–3000 V DC isolation between I/O channels and communication circuitry for robust industrial protection.
- Web‑based Monitoring:
Built‑in web server for remote configuration and real‑time I/O monitoring via standard browsers.
- Software Ecosystem:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for integration with Visual Basic, C++, Delphi, and SCADA/OPC systems.
- Industrial‑grade Design:
Wide operating temperature range (‑25 °C to +75 °C), DIN‑rail or wall mounting, and ABS enclosure with LED indicators.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Ethernet Interface | 10 BASE‑T / 100 BASE‑TX, IEEE 802.3/802.3u compliant |
| Connector | RJ‑45 modular jack |
| Supported Protocols | Modbus/TCP, UDP/IP |
| Data Transfer Rate | Up to 100 Mbps |
| Power Supply | Unregulated +10 V DC to +30 V DC |
| Power Protection | Over‑voltage and reverse‑polarity protection |
| Isolation | Ethernet 1500 V DC; I/O 2000–3000 V DC |
| Indicators | Power, CPU, Link, Collision, 10/100 Mbps, Tx, Rx LEDs |
| Case Material | ABS plastic with captive mounting hardware |
| Terminal Block | Plug‑in screw terminal, 0.5 mm² – 2.5 mm² (AWG 12–22) |
| Operating Temperature | ‑25 °C to +75 °C |
| Storage Temperature | ‑25 °C to +85 °C |
| Humidity | 5 % – 95 % RH, non‑condensing |
| Atmosphere | Free of corrosive gases |
| Mounting Options | DIN‑rail, wall, or stack mounting |
| Dimensions / Weight | Compact modular form factor (typical EX9000 housing ≈ 72 × 118 × 39 mm, < 200 g) |
### 4. Functionality
Operating Principle:
The EX9054‑MTCP converts Ethernet Modbus/TCP communication into isolated digital I/O signals. It acts as a Modbus server, responding to client requests from PLCs, HMIs, or SCADA systems. Each digital input can be read as a logic state or used as a counter/frequency input. Digital outputs can be controlled directly or configured for timed pulse/delay operations.
Use Cases and Applications:
- Industrial automation and process control
- Remote machine monitoring and data logging
- Distributed I/O in SCADA networks
- Equipment status and alarm monitoring
- Counter/frequency measurement for flow meters, encoders, or switches
- Remote relay or actuator control via Ethernet
Compatibility:
- Works with any Modbus/TCP‑compliant master (e.g., Siemens, Schneider, Allen‑Bradley PLCs).
- Integrates with SCADA/HMI software supporting Modbus/TCP or OPC.
- Supported by ExpertDAQ ActiveX and DLL APIs for custom PC applications.
### 5. Components & Accessories
Included:
- EX9054‑MTCP module
- Plug‑in screw terminal block for I/O and power
- Quick‑start documentation
Optional / Supported Accessories:
- 24 V DC industrial power supply
- DIN‑rail mounting kit
- Ethernet cables (Cat 5 or higher)
- ExpertDAQ Utility software (downloadable from www.topsccc.com.tw)
Connectors:
- Ethernet: RJ‑45 (10/100 Mbps)
- Power: +Vs and GND screw terminals
- I/O: Multi‑pin terminal block for 6 DI, 2 DO, 2 Counter channels
### 6. Installation & Setup
System Requirements (Host PC):
- IBM‑compatible PC, Pentium CPU or higher
- Windows 95/98/2000/NT 4.0/XP/7/8 or later
- ≥ 32 MB RAM, 20 MB disk space
- 10/100 Mbps Ethernet card and hub
- Two Ethernet cables with RJ‑45 connectors
- Power supply +10 V DC to +30 V DC
Power Wiring:
- Connect +Vs and GND to a regulated 24 V DC supply (10–30 V DC acceptable).
- Ripple ≤ 200 mV p‑p.
- Use ≥ 2 mm² wire for power terminals.
Network Configuration:
- Default IP 10.0.0.1 / Subnet 255.0.0.0 / Gateway 10.0.0.1
- DHCP optional (disabled by default).
- Web server disabled by default; enable via Utility if remote monitoring is required.
- TCP Port 502 (Modbus/TCP), UDP Port 1025 (ASCII), UDP 5168 (Event/Stream), HTTP Port 80 (Web).
Mounting:
- Snap onto DIN‑rail or secure with wall‑mount screws.
- Maintain clearance for ventilation and wiring.
Configuration Tools:
- EX9000‑MTCP Utility: Windows GUI for IP setup, I/O configuration, calibration, and monitoring.
- Terminal Emulation: ASCII or Modbus hexadecimal command interface.
- Web Interface: Browser‑based monitoring after enabling HTTP server.
### 7. Performance & Capabilities
| Parameter | Specification / Capability |
|----------------|--------------------------------|
| Digital Inputs (DI) | 6 channels, differential isolated |
| Input Type | Dry or wet contact (logic inversion configurable) |
| Logic Levels (Wet) | Logic 0: 0–2 V DC max; Logic 1: 10–50 V DC max |
| Input Impedance | ~10 kΩ (wet contact) |
| Counter/Frequency Inputs | 2 channels, up to 4.5 kHz (max), 32‑bit + overflow |
| Digital Outputs (DO) | 2 channels, open‑drain (NPN) 30 V DC / 500 mA max |
| Pulse Output | Programmable pulse count and width (0.5 ms resolution) |
| Delay Output | Configurable low‑to‑high / high‑to‑low delay |
| Isolation Voltage | 3000 V DC (optical) between I/O and logic |
| Counter Resolution | 32‑bit (0 – 4,294,967,295 counts) |
| Sampling Rate | Typical 1 kHz DI counter; 500 Hz pulse output |
| Power Consumption | Approx. 2 W typical |
| Communication Speed | 10/100 Mbps auto‑negotiation |
| Response Time | < 10 ms typical for Modbus/TCP transactions |
| Reliability | Built‑in watchdog timers (module + host) |
| Limitations | DI counter frequency limited to ~4.5 kHz; DO load ≤ 500 mA per channel |
### 8. Standards & Compliance
- Ethernet Standards: IEEE 802.3 (10 BASE‑T), IEEE 802.3u (100 BASE‑TX)
- Protocol: Modbus/TCP v1.1b compliant
- Isolation & Safety: 1500 V DC Ethernet isolation; 2000–3000 V DC I/O isolation
- EMC / ESD Protection: Designed for industrial environments with surge and transient protection
- Environmental: RoHS‑compliant materials; non‑corrosive atmosphere operation
- Quality Assurance: Manufactured under ISO‑certified processes (TOPSCCC Taiwan)
### 9. Additional Information
Firmware & Software Support:
- Firmware: Embedded Modbus/TCP server with ASCII command interpreter.
- Utility Software: ExpertDAQ Ethernet I/O Utility for configuration, calibration, and monitoring.
- ActiveX Control (TCPDAQ.OCX): Enables integration with Visual Basic, Delphi, C++ Builder.
- DLL API (TCPDAQ.DLL): Provides > 70 functions for TCP/UDP communication, I/O access, and Modbus operations.
- Web Server: Built‑in HTTP interface for remote I/O visualization.
Maintenance & Calibration:
- Periodic inspection of terminal connections and power supply recommended.
- Digital channels require no calibration; analog variants in the EX9000 series support zero/span calibration.
- Firmware updates available via manufacturer’s website.
Security & Access Control:
- Password protection for configuration changes (default 00000000).
- Network security settings configurable via Utility.
Warranty & Support:
- Standard manufacturer warranty (typically 2 years – verify with distributor).
- Technical support and firmware updates available at www.topsccc.com.tw.
- Documentation: EX9000‑MTCP User’s Manual v2.0 (2016‑06‑01).
Maintenance Notes:
- Operate within specified temperature and humidity limits.
- Avoid exposure to corrosive gases or excessive vibration.
- Use anti‑static precautions when handling modules in low‑humidity environments.
### Summary
The EX9054‑MTCP is a compact, Ethernet‑enabled digital I/O module designed for industrial data acquisition and control. It integrates 6 isolated digital inputs, 2 open‑drain digital outputs, and 2 counter/frequency channels within a single Modbus/TCP‑compliant device. With robust isolation, flexible configuration, and comprehensive software support, it serves as a reliable building block for distributed control systems, SCADA networks, and machine automation applications. Its combination of high‑speed Ethernet communication, smart I/O functions, and industrial durability makes it an ideal choice for modern, networked automation environments.
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