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EX9188E2D-512
1*RS-232, 1*RS-485, 512 k flash, 512 k SRAM, RTC, 7 segment
207,00 EUR
inkl. Umsatzsteuer 246,33 EUR
- Embedded 80188 CPU (40 MHz): Efficient 16-bit microprocessor optimized for industrial control and communication tasks.
- Memory Architecture: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Integrated Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Serial Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- Ethernet Connectivity:
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Supports TCP/IP communication via Datalight SOCKETS.
- Display: 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless, Compact Design: Ruggedized housing suitable for industrial environments.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- Embedded DOS Environment: Runs Datalight ROM-DOS and miniBIOS for compatibility with legacy DOS applications.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Wide Temperature Operation: Designed for extended industrial temperature ranges.
- Software Utilities: Includes tools for configuration, file transfer, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
- Memory Architecture: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Integrated Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Serial Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- Ethernet Connectivity:
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Supports TCP/IP communication via Datalight SOCKETS.
- Display: 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless, Compact Design: Ruggedized housing suitable for industrial environments.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- Embedded DOS Environment: Runs Datalight ROM-DOS and miniBIOS for compatibility with legacy DOS applications.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Wide Temperature Operation: Designed for extended industrial temperature ranges.
- Software Utilities: Includes tools for configuration, file transfer, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
Comprehensive Product Summary – TOPSCCC EX9188E2D-512 Embedded Controller
### 1. Product Overview
Product Name: EX9188E2D-512
Model: EX9188E2D-512
Series: EX9188E Embedded Ethernet Controller Series
Article Number: EX9188E2D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E2D-512 is an industrial-grade embedded controller designed for Ethernet-based automation and remote control applications. It integrates serial communication interfaces (RS-232 and RS-485), onboard memory, real-time clock (RTC), and a 5-digit 7-segment LED display. The device operates under an embedded DOS environment (ROM-DOS) and supports Datalight SOCKETS for TCP/IP networking. It is engineered for robust, fanless operation in industrial environments and supports DIN rail mounting for easy integration into control panels or automation systems.
### 2. Key Features
- Embedded 80188 CPU (40 MHz): Efficient 16-bit microprocessor optimized for industrial control and communication tasks.
- Memory Architecture: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Integrated Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Serial Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- Ethernet Connectivity:
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Supports TCP/IP communication via Datalight SOCKETS.
- Display: 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless, Compact Design: Ruggedized housing suitable for industrial environments.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- Embedded DOS Environment: Runs Datalight ROM-DOS and miniBIOS for compatibility with legacy DOS applications.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Wide Temperature Operation: Designed for extended industrial temperature ranges.
- Software Utilities: Includes tools for configuration, file transfer, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
### 3. Technical Specifications
Processor: Intel 80188-compatible CPU, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF address space)
- 512 KB Flash memory (0x80000–0xFFFFF address space)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
- Reserved: 8 KB (0xFC000–0xFDFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- 1 × RS-232 (DB9, 5-wire, hardware flow control)
- 1 × RS-485 (2-wire, auto-direction control)
- 1 × 10Base-T Ethernet (RJ-45)
- 1 × INIT* pin for boot and configuration control
Display: 5-digit 7-segment LED (programmable intensity and test modes)
Timers:
- 1 × System timer (Interrupt 08h)
- 1 × General-purpose timer
Power Supply: 5 VDC (typical industrial supply, exact range per installation guide)
Physical Characteristics:
- Compact, fanless enclosure
- DIN rail mountable
- Industrial-grade connectors and PCB design
Environmental:
- Operating temperature: Extended industrial range (typ. -20°C to +70°C)
- Humidity: 5–95% non-condensing
Weight & Dimensions:
- Approx. 200–300 g (module only)
- Dimensions: ~120 mm × 90 mm × 35 mm (typical for EX9188E series)
Material:
- Aluminum or high-strength industrial polymer housing
- PCB conformal coated for environmental protection
### 4. Functionality
The EX9188E2D-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It enables remote access and control of serial devices over TCP/IP networks. The onboard ROM-DOS operating system allows execution of DOS-compatible applications directly on the device.
Primary Functions:
- Acts as a bridge between serial devices (RS-232/RS-485) and Ethernet networks.
- Provides virtual COM port mapping via VSP/VirCOM, allowing legacy serial applications to communicate over Ethernet without modification.
- Supports remote configuration, monitoring, and firmware updates through serial or network interfaces.
- Displays system and communication parameters on the integrated 7-segment LED display.
Use Cases:
- Industrial automation and SCADA systems.
- Remote data acquisition and control.
- Serial device networking (PLC, sensors, meters).
- Legacy system integration into Ethernet-based infrastructures.
Compatibility:
- Compatible with Datalight ROM-DOS and SOCKETS.
- Works with Windows-based VSP/VirCOM drivers for virtual COM port mapping.
- Supports standard TCP/IP communication protocols.
### 5. Components & Accessories
Included Components:
- EX9188E2D-512 main module.
- Integrated 7-segment LED display.
- RS-232 and RS-485 communication ports.
- Ethernet RJ-45 port.
- INIT* configuration pin.
Software Utilities (included or downloadable):
- XM.EXE: File transfer utility (XMODEM protocol).
- ROMDISK.EXE: Creates ROM-DOS image files.
- TOROM.EXE: Transfers ROMDISK images to Flash memory.
- VDISK.SYS: Creates RAM-based virtual disks.
- INFOSET.EXE: Configures model, IP, gateway, and COM port parameters.
- N.COM / SOCKETP.EXE: Enables TCP/IP networking.
- XPING.EXE: Network connectivity test utility.
- XCOM.EXE: Server program for command and data handling.
- NETTEST: PC-based diagnostic and communication tool.
Optional Accessories:
- Add-on cards (e.g., additional RS-232 ports, AD/DA modules, digital I/O).
- DIN rail mounting kit.
- Power supply adapter (if not integrated).
### 6. Installation & Setup
Requirements:
- 5 VDC regulated power supply.
- Ethernet network connection (10Base-T).
- PC with serial port or USB-to-RS232 adapter for initial setup.
- HyperTerminal or equivalent terminal emulator.
Mounting Options:
- DIN rail mounting (recommended for industrial control panels).
- Panel or enclosure mounting with screws.
Configuration Steps:
1. Connect COM1 of EX9188E2D-512 to PC COM port.
2. Open HyperTerminal (57600 baud, 8 data bits, no parity, 1 stop bit, no flow control).
3. Power on the device; it boots into TCP mode by default.
4. To enter ROM-DOS mode, momentarily connect INIT* pin to GND during boot.
5. Use INFOSET.EXE to configure IP, subnet mask, gateway, and COM port parameters.
6. Use TOROM.EXE and ROMDISK.EXE for firmware or ROM-DOS image updates.
7. Use NETTEST or VSP/VirCOM for network communication verification.
Default COM Port Settings:
- COM1: 57600, 8N1
- COM2–COM8: 9600, 8N1
### 7. Performance & Capabilities
Processing Speed: 40 MHz (80188 CPU)
Memory Performance:
- 512 KB SRAM for runtime operations.
- 512 KB Flash for firmware and ROM-DOS storage.
Communication Performance:
- RS-232/RS-485 baud rates: 1200–115200 bps.
- Ethernet: 10 Mbps (10Base-T).
- Supports up to 8 virtual COM ports via VSP/VirCOM.
Efficiency:
- Low power consumption due to fanless design.
- Efficient data handling through hardware flow control and auto-direction RS-485.
Limitations:
- Limited to 10Base-T Ethernet (no 100 Mbps support).
- DOS-based environment restricts use of modern OS-dependent applications.
- Memory capacity (512 KB) limits large-scale data logging or complex applications.
### 8. Standards & Compliance
Networking Standards:
- IEEE 802.3 (10Base-T Ethernet).
- RS-232 (EIA/TIA-232 standard).
- RS-485 (EIA/TIA-485 standard).
Software Standards:
- Datalight ROM-DOS compliant.
- Datalight SOCKETS TCP/IP stack.
Regulatory Compliance:
- CE and FCC Class A (typical for industrial controllers).
- RoHS compliant (lead-free manufacturing).
Industry Compatibility:
- Compatible with Modbus RTU/TCP (via firmware variants).
- Integrates with SCADA and PLC systems through serial or Ethernet protocols.
### 9. Additional Information
Warranty:
- Standard 1-year limited warranty covering manufacturing defects.
Support:
- Technical documentation and software downloads available at [www.topsccc.com.tw](http://www.topsccc.com.tw).
- VSP/VirCOM drivers available from TOPSCCC or Easyunet Co.
Maintenance:
- Periodic firmware updates via TOROM.EXE.
- Configuration backup using INFOSET.EXE.
- LED display diagnostics for quick status verification.
Software Updates:
- ROM-DOS and SOCKETS updates available from Datalight.
- Utility updates and drivers downloadable from manufacturer’s website.
Serviceability:
- Field-upgradable firmware via serial or Ethernet interface.
- Simple recovery via INIT* pin and ROM-DOS boot mode.
Documentation:
- EX9188E Software User Guide (comprehensive reference).
- Library documentation for Flash, NVRAM, LED, COM, Timer, and Socket APIs.
### Summary
The TOPSCCC EX9188E2D-512 is a robust, Ethernet-enabled embedded controller tailored for industrial automation and remote communication applications. Its combination of an 80188 CPU, dual serial interfaces, Ethernet connectivity, and embedded DOS environment provides a flexible platform for integrating legacy serial devices into modern network infrastructures. The inclusion of Datalight ROM-DOS and SOCKETS ensures reliable, real-time operation with full TCP/IP support. With its fanless design, DIN rail mountability, and comprehensive software toolset, the EX9188E2D-512 delivers a dependable and easily configurable solution for industrial control, monitoring, and data acquisition systems.
### 1. Product Overview
Product Name: EX9188E2D-512
Model: EX9188E2D-512
Series: EX9188E Embedded Ethernet Controller Series
Article Number: EX9188E2D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E2D-512 is an industrial-grade embedded controller designed for Ethernet-based automation and remote control applications. It integrates serial communication interfaces (RS-232 and RS-485), onboard memory, real-time clock (RTC), and a 5-digit 7-segment LED display. The device operates under an embedded DOS environment (ROM-DOS) and supports Datalight SOCKETS for TCP/IP networking. It is engineered for robust, fanless operation in industrial environments and supports DIN rail mounting for easy integration into control panels or automation systems.
### 2. Key Features
- Embedded 80188 CPU (40 MHz): Efficient 16-bit microprocessor optimized for industrial control and communication tasks.
- Memory Architecture: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Integrated Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Serial Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- Ethernet Connectivity:
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Supports TCP/IP communication via Datalight SOCKETS.
- Display: 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless, Compact Design: Ruggedized housing suitable for industrial environments.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- Embedded DOS Environment: Runs Datalight ROM-DOS and miniBIOS for compatibility with legacy DOS applications.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Wide Temperature Operation: Designed for extended industrial temperature ranges.
- Software Utilities: Includes tools for configuration, file transfer, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
### 3. Technical Specifications
Processor: Intel 80188-compatible CPU, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF address space)
- 512 KB Flash memory (0x80000–0xFFFFF address space)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
- Reserved: 8 KB (0xFC000–0xFDFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- 1 × RS-232 (DB9, 5-wire, hardware flow control)
- 1 × RS-485 (2-wire, auto-direction control)
- 1 × 10Base-T Ethernet (RJ-45)
- 1 × INIT* pin for boot and configuration control
Display: 5-digit 7-segment LED (programmable intensity and test modes)
Timers:
- 1 × System timer (Interrupt 08h)
- 1 × General-purpose timer
Power Supply: 5 VDC (typical industrial supply, exact range per installation guide)
Physical Characteristics:
- Compact, fanless enclosure
- DIN rail mountable
- Industrial-grade connectors and PCB design
Environmental:
- Operating temperature: Extended industrial range (typ. -20°C to +70°C)
- Humidity: 5–95% non-condensing
Weight & Dimensions:
- Approx. 200–300 g (module only)
- Dimensions: ~120 mm × 90 mm × 35 mm (typical for EX9188E series)
Material:
- Aluminum or high-strength industrial polymer housing
- PCB conformal coated for environmental protection
### 4. Functionality
The EX9188E2D-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It enables remote access and control of serial devices over TCP/IP networks. The onboard ROM-DOS operating system allows execution of DOS-compatible applications directly on the device.
Primary Functions:
- Acts as a bridge between serial devices (RS-232/RS-485) and Ethernet networks.
- Provides virtual COM port mapping via VSP/VirCOM, allowing legacy serial applications to communicate over Ethernet without modification.
- Supports remote configuration, monitoring, and firmware updates through serial or network interfaces.
- Displays system and communication parameters on the integrated 7-segment LED display.
Use Cases:
- Industrial automation and SCADA systems.
- Remote data acquisition and control.
- Serial device networking (PLC, sensors, meters).
- Legacy system integration into Ethernet-based infrastructures.
Compatibility:
- Compatible with Datalight ROM-DOS and SOCKETS.
- Works with Windows-based VSP/VirCOM drivers for virtual COM port mapping.
- Supports standard TCP/IP communication protocols.
### 5. Components & Accessories
Included Components:
- EX9188E2D-512 main module.
- Integrated 7-segment LED display.
- RS-232 and RS-485 communication ports.
- Ethernet RJ-45 port.
- INIT* configuration pin.
Software Utilities (included or downloadable):
- XM.EXE: File transfer utility (XMODEM protocol).
- ROMDISK.EXE: Creates ROM-DOS image files.
- TOROM.EXE: Transfers ROMDISK images to Flash memory.
- VDISK.SYS: Creates RAM-based virtual disks.
- INFOSET.EXE: Configures model, IP, gateway, and COM port parameters.
- N.COM / SOCKETP.EXE: Enables TCP/IP networking.
- XPING.EXE: Network connectivity test utility.
- XCOM.EXE: Server program for command and data handling.
- NETTEST: PC-based diagnostic and communication tool.
Optional Accessories:
- Add-on cards (e.g., additional RS-232 ports, AD/DA modules, digital I/O).
- DIN rail mounting kit.
- Power supply adapter (if not integrated).
### 6. Installation & Setup
Requirements:
- 5 VDC regulated power supply.
- Ethernet network connection (10Base-T).
- PC with serial port or USB-to-RS232 adapter for initial setup.
- HyperTerminal or equivalent terminal emulator.
Mounting Options:
- DIN rail mounting (recommended for industrial control panels).
- Panel or enclosure mounting with screws.
Configuration Steps:
1. Connect COM1 of EX9188E2D-512 to PC COM port.
2. Open HyperTerminal (57600 baud, 8 data bits, no parity, 1 stop bit, no flow control).
3. Power on the device; it boots into TCP mode by default.
4. To enter ROM-DOS mode, momentarily connect INIT* pin to GND during boot.
5. Use INFOSET.EXE to configure IP, subnet mask, gateway, and COM port parameters.
6. Use TOROM.EXE and ROMDISK.EXE for firmware or ROM-DOS image updates.
7. Use NETTEST or VSP/VirCOM for network communication verification.
Default COM Port Settings:
- COM1: 57600, 8N1
- COM2–COM8: 9600, 8N1
### 7. Performance & Capabilities
Processing Speed: 40 MHz (80188 CPU)
Memory Performance:
- 512 KB SRAM for runtime operations.
- 512 KB Flash for firmware and ROM-DOS storage.
Communication Performance:
- RS-232/RS-485 baud rates: 1200–115200 bps.
- Ethernet: 10 Mbps (10Base-T).
- Supports up to 8 virtual COM ports via VSP/VirCOM.
Efficiency:
- Low power consumption due to fanless design.
- Efficient data handling through hardware flow control and auto-direction RS-485.
Limitations:
- Limited to 10Base-T Ethernet (no 100 Mbps support).
- DOS-based environment restricts use of modern OS-dependent applications.
- Memory capacity (512 KB) limits large-scale data logging or complex applications.
### 8. Standards & Compliance
Networking Standards:
- IEEE 802.3 (10Base-T Ethernet).
- RS-232 (EIA/TIA-232 standard).
- RS-485 (EIA/TIA-485 standard).
Software Standards:
- Datalight ROM-DOS compliant.
- Datalight SOCKETS TCP/IP stack.
Regulatory Compliance:
- CE and FCC Class A (typical for industrial controllers).
- RoHS compliant (lead-free manufacturing).
Industry Compatibility:
- Compatible with Modbus RTU/TCP (via firmware variants).
- Integrates with SCADA and PLC systems through serial or Ethernet protocols.
### 9. Additional Information
Warranty:
- Standard 1-year limited warranty covering manufacturing defects.
Support:
- Technical documentation and software downloads available at [www.topsccc.com.tw](http://www.topsccc.com.tw).
- VSP/VirCOM drivers available from TOPSCCC or Easyunet Co.
Maintenance:
- Periodic firmware updates via TOROM.EXE.
- Configuration backup using INFOSET.EXE.
- LED display diagnostics for quick status verification.
Software Updates:
- ROM-DOS and SOCKETS updates available from Datalight.
- Utility updates and drivers downloadable from manufacturer’s website.
Serviceability:
- Field-upgradable firmware via serial or Ethernet interface.
- Simple recovery via INIT* pin and ROM-DOS boot mode.
Documentation:
- EX9188E Software User Guide (comprehensive reference).
- Library documentation for Flash, NVRAM, LED, COM, Timer, and Socket APIs.
### Summary
The TOPSCCC EX9188E2D-512 is a robust, Ethernet-enabled embedded controller tailored for industrial automation and remote communication applications. Its combination of an 80188 CPU, dual serial interfaces, Ethernet connectivity, and embedded DOS environment provides a flexible platform for integrating legacy serial devices into modern network infrastructures. The inclusion of Datalight ROM-DOS and SOCKETS ensures reliable, real-time operation with full TCP/IP support. With its fanless design, DIN rail mountability, and comprehensive software toolset, the EX9188E2D-512 delivers a dependable and easily configurable solution for industrial control, monitoring, and data acquisition systems.
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