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PCard-E1041L-SI-D4

PCIe card low profile surge isolated 4*RS232
  • Hersteller Rayon
  • Kategorie: RS232 4-Ports
  • The ORing PCard‑E1041L‑SI‑D4 is a rugged, industrial‑grade PCI Express (PCIe) communication card designed to provide four isolated RS‑232 serial ports in a compact, low‑profile form factor. It is engineered for high reliability in harsh environments and is particularly suited for industrial automation, POS, ATM, and kiosk systems requiring robust serial connectivity with electrical isolation and surge protection.
- PCI Express x1 Compliant: Fully compatible with PCI Express x1 interface, ensuring high‑speed data transfer and broad system compatibility.
- Four RS‑232 Serial Ports: Provides four independent RS‑232 communication channels via a single DB44 connector.
- High Isolation and Surge Protection:
- 3 kV serial isolation between ports and system bus.
- 6 kV surge protection on signal lines (specific to the “‑SI” model).
- Wide Baud Rate Range: Supports baud rates from 150 bps up to 921.6 Kbps, accommodating a wide range of serial devices.
- 128‑Byte FIFO Buffer: Large FIFO buffer per port for efficient data handling and reduced CPU load.
- Flow Control Support: Hardware (RTS/CTS) and software (Xon/Xoff) flow control for reliable data transmission.
- Low‑Profile Design: Compact PCB (67.2 × 136.8 mm) suitable for small‑form‑factor PCs and embedded systems.
- LED Indicators:
- Green LED for TX (transmit activity).
- Amber LED for RX (receive activity).
- Industrial‑Grade Protection:
- ESD protection: 15 kV (air), 8 kV (contact).
- Surge protection: 6 kV (signal lines, SI model).
- Isolation: 3 kV between serial ports and host system.
- Wide Operating Temperature: ‑40 °C to +75 °C for reliable operation in extreme environments.
- Power Efficiency: Operates from 3.3 V DC with a typical current draw of 1,150 mA.
- Long‑Term Reliability: Backed by a 5‑year manufacturer warranty.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8473 3020 000

Comprehensive Product Summary – PCard‑E1041L‑SI‑D4 Industrial PCI Express Serial Communication Card




### 1. Product Overview

Product Name: PCard‑E1041L‑SI‑D4
Model: PCard‑E1041L‑SI‑D4
Series: PCard‑Ex041L‑SI‑D4 Series (Industrial PCI Express Serial Cards)
Article Number: PCard‑E1041L‑SI‑D4
Manufacturer: ORing Industrial Networking Corp.
Version: V1.3
Product Type: Industrial 4‑Port RS‑232 PCI Express Card with Low Profile, 6 kV Surge Protection, and 3 kV Isolation

The ORing PCard‑E1041L‑SI‑D4 is a rugged, industrial‑grade PCI Express (PCIe) communication card designed to provide four isolated RS‑232 serial ports in a compact, low‑profile form factor. It is engineered for high reliability in harsh environments and is particularly suited for industrial automation, POS, ATM, and kiosk systems requiring robust serial connectivity with electrical isolation and surge protection.




### 2. Key Features

- PCI Express x1 Compliant: Fully compatible with PCI Express x1 interface, ensuring high‑speed data transfer and broad system compatibility.
- Four RS‑232 Serial Ports: Provides four independent RS‑232 communication channels via a single DB44 connector.
- High Isolation and Surge Protection:
- 3 kV serial isolation between ports and system bus.
- 6 kV surge protection on signal lines (specific to the “‑SI” model).
- Wide Baud Rate Range: Supports baud rates from 150 bps up to 921.6 Kbps, accommodating a wide range of serial devices.
- 128‑Byte FIFO Buffer: Large FIFO buffer per port for efficient data handling and reduced CPU load.
- Flow Control Support: Hardware (RTS/CTS) and software (Xon/Xoff) flow control for reliable data transmission.
- Low‑Profile Design: Compact PCB (67.2 × 136.8 mm) suitable for small‑form‑factor PCs and embedded systems.
- LED Indicators:
- Green LED for TX (transmit activity).
- Amber LED for RX (receive activity).
- Industrial‑Grade Protection:
- ESD protection: 15 kV (air), 8 kV (contact).
- Surge protection: 6 kV (signal lines, SI model).
- Isolation: 3 kV between serial ports and host system.
- Wide Operating Temperature: ‑40 °C to +75 °C for reliable operation in extreme environments.
- Power Efficiency: Operates from 3.3 V DC with a typical current draw of 1,150 mA.
- Long‑Term Reliability: Backed by a 5‑year manufacturer warranty.




### 3. Technical Specifications

Electrical & Interface
- Bus Interface: PCI Express x1
- Serial Interface Type: RS‑232 (asynchronous)
- Number of Ports: 4 independent channels
- Connector Type: DB44 female (1 × DB44F)
- Signal Lines: TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
- Baud Rate: 150 bps – 921.6 Kbps
- Data Bits: 5, 6, 7, 8
- Parity: Odd, Even, None, Mark, Space
- Stop Bits: 1, 1.5, 2
- Flow Control: RTS/CTS (hardware), Xon/Xoff (software)
- FIFO Buffer: 128 bytes per port

Electrical Protection
- Isolation: 3 kV (port‑to‑system)
- Surge Protection: 6 kV (signal lines, SI model only)
- ESD Protection:
- Contact discharge: 8 kV
- Air discharge: 15 kV

Power Requirements
- Input Voltage: 3.3 V DC
- Power Consumption: 1,150 mA @ 3.3 V DC

Physical Characteristics
- Dimensions: 67.2 mm (H) × 136.8 mm (L) (2.65 × 5.39 inches)
- Form Factor: Low‑profile PCIe card
- Bracket Options: Low‑profile bracket pre‑installed; standard profile bracket included in package

Environmental Conditions
- Operating Temperature: ‑40 °C to +75 °C (‑40 °F to +167 °F)
- Storage Temperature: ‑40 °C to +85 °C (‑40 °F to +185 °F)
- Operating Humidity: 5 % – 95 % RH, non‑condensing




### 4. Functionality

The PCard‑E1041L‑SI‑D4 functions as a four‑port RS‑232 expansion card for systems equipped with a PCI Express slot. Each port operates independently, allowing simultaneous communication with multiple serial devices. The card’s 3 kV isolation barrier protects both the host system and connected devices from electrical transients, while the 6 kV surge protection (on the SI variant) safeguards against lightning strikes and industrial power surges.

Typical Use Cases:
- Industrial Automation: Connecting PLCs, sensors, and controllers to industrial PCs.
- Retail & POS Systems: Integrating barcode scanners, receipt printers, and cash drawers.
- Banking & ATM Systems: Reliable communication with card readers, cash dispensers, and security modules.
- Kiosk & Self‑Service Terminals: Managing multiple serial peripherals in compact enclosures.
- Embedded & OEM Applications: Suitable for system integrators requiring robust serial expansion in embedded PCs.

Compatibility:
- Compatible with standard PCI Express x1, x4, x8, and x16 slots.
- Works with major operating systems supporting PCIe serial interfaces (Windows, Linux, and other industrial OS platforms).
- Fully supports standard RS‑232 signaling and modem control lines for legacy and modern serial devices.




### 5. Components & Accessories

Included in Package:
- 1 × PCard‑E1041L‑SI‑D4 PCIe card (or PCard‑E1041L‑I‑D4 variant)
- 1 × Quick Installation Guide (QIG)
- 1 × Standard profile bracket (for full‑height chassis)

Optional Accessories:
- Cable Model: CY‑AS‑WL0‑012
- Description: DB44 Male → 4 × DB9 Male cable, 50 cm length
- Purpose: Breaks out the single DB44 connector into four standard DB9 connectors for direct connection to RS‑232 devices.

Connector Pin Assignments (RS‑232 Mode):
| Pin | Signal | Description |
|-----|---------|-------------|
| 1 | DCD | Data Carrier Detect |
| 2 | RXD | Receive Data |
| 3 | TXD | Transmit Data |
| 4 | DTR | Data Terminal Ready |
| 5 | GND | Signal Ground |
| 6 | DSR | Data Set Ready |
| 7 | RTS | Request to Send |
| 8 | CTS | Clear to Send |




### 6. Installation & Setup

System Requirements:
- Available PCI Express x1 (or higher) slot on host PC or industrial computer.
- 3.3 V DC power supplied via PCIe bus.
- Supported operating system with serial port driver support.

Installation Steps:
1. Power off the host system and disconnect it from the power source.
2. Remove the system cover and locate an available PCIe slot.
3. Insert the PCard‑E1041L‑SI‑D4 firmly into the slot and secure it with the bracket screw.
4. If required, replace the low‑profile bracket with the included standard bracket.
5. Connect the DB44 cable (optional CY‑AS‑WL0‑012) to the card’s DB44 connector.
6. Attach serial devices to the DB9 connectors on the breakout cable.
7. Power on the system and install the appropriate drivers if necessary.
8. Verify port recognition in the operating system’s device manager or serial configuration utility.

Configuration:
- Baud rate, parity, data bits, and stop bits can be configured via software or operating system serial port settings.
- Flow control (RTS/CTS or Xon/Xoff) selectable per port.
- DIP switch configuration is not required for RS‑232 operation (used only in RS‑422/485 variants).

Safety Considerations:
- Ensure adequate airflow around the card when installed in enclosed systems.
- Avoid mechanical stress or uneven loading when mounting in rack systems.
- Observe proper grounding and ESD precautions during installation.




### 7. Performance & Capabilities

Data Throughput:
- Supports up to 921.6 Kbps per port, enabling high‑speed serial communication for demanding applications.

Buffering & Flow Control:
- 128‑byte FIFO per port minimizes CPU overhead and ensures smooth data transmission even under heavy load.
- Hardware and software flow control prevent data loss during high‑speed transfers.

Isolation & Protection:
- 3 kV isolation ensures electrical separation between the host and serial devices, preventing ground loops and protecting against voltage spikes.
- 6 kV surge protection (SI model) provides additional resilience in electrically noisy or outdoor environments.

Reliability & Environmental Endurance:
- Designed for continuous operation in industrial temperature ranges (‑40 °C to +75 °C).
- Withstands high humidity (up to 95 % RH, non‑condensing).
- ESD protection up to 15 kV (air) and 8 kV (contact) ensures long‑term durability.

Limitations:
- RS‑232 only (no RS‑422/485 support on this model).
- Requires optional breakout cable for individual DB9 connections.
- Maximum baud rate limited to 921.6 Kbps.




### 8. Standards & Compliance

Electromagnetic Compatibility (EMC):
- EN 55032/24 – Information technology equipment, emission and immunity standards.
- CISPR 22 / FCC Part 15 Class B – EMI compliance for residential and industrial environments.

Electromagnetic Susceptibility (EMS):
- IEC 61000‑4‑2 (ESD): Contact 8 kV, Air 15 kV.
- IEC 61000‑4‑3 (RS): 80 MHz – 1 GHz, 3 V/m.
- IEC 61000‑4‑4 (EFT): Power 1 kV, Signal 0.5 kV.
- IEC 61000‑4‑5 (Surge): Power 2 kV, Signal 6 kV (SI model only).
- IEC 61000‑4‑6 (CS): 150 kHz – 80 MHz, 3 V/m.
- IEC 61000‑4‑8 (PFMF): Power frequency magnetic field immunity.

Environmental & Safety Compliance:
- Designed for industrial environments with extended temperature and humidity tolerance.
- Meets RoHS and CE requirements (implied by EMC/EMI compliance).




### 9. Additional Information

Warranty:
- 5‑year limited hardware warranty provided by ORing Industrial Networking Corp.

Maintenance:
- No periodic maintenance required beyond standard dust removal and connector inspection.
- Firmware updates are not applicable (hardware‑based serial interface).

Support & Contact:
- Manufacturer: ORing Industrial Networking Corp.
- Address: Taipei, Taiwan
- Telephone: +886‑2‑2218‑1066
- Fax: +886‑2‑2218‑1014
- Email: support@oringnet.com
- Website: [www.oringnet.com](http://www.oringnet.com)

Ordering Information:
| Model | Description |
|--------|--------------|
| PCard‑E1041L‑SI‑D4 | Industrial 4‑Port RS‑232 PCI Express Card, Low Profile, 6 kV Surge Protection, 3 kV Isolation |
| PCard‑E1041L‑I‑D4 | Industrial 4‑Port RS‑232 PCI Express Card, Low Profile, 3 kV Isolation (no surge protection) |

Cable Options (Optional):
| Model | Description |
|--------|--------------|
| CY‑AS‑WL0‑012 | DB44 Male → 4 × DB9 Male, 50 cm cable |

Product Coding Structure:
- PCard‑A B CD E F G H
- A: Card Type (E = PCI‑E)
- B: Serial Type (1 = RS‑232)
- C: Port Count (04 = 4 Ports)
- D: Profile (L = Low Profile)
- E: Protection (S = Surge, I = Isolation)
- F: Connector Type (D4 = DB44)

Revision History:
- Version 1.3: Latest specification release for PCard‑E1041L‑SI‑D4 and PCard‑E1041L‑I‑D4 models.




### Summary

The ORing PCard‑E1041L‑SI‑D4 is a high‑reliability, industrial‑grade PCI Express serial communication card offering four isolated RS‑232 ports in a compact, low‑profile design. It combines robust electrical protection (3 kV isolation, 6 kV surge protection, and 15 kV ESD immunity) with wide environmental tolerance, making it ideal for mission‑critical applications in automation, retail, and embedded systems.

With support for baud rates up to 921.6 Kbps, 128‑byte FIFO buffering, and both hardware and software flow control, the card ensures stable and efficient serial communication. Its compliance with international EMC and EMI standards, along with a 5‑year warranty, underscores ORing’s commitment to industrial‑grade quality and long‑term reliability.

The PCard‑E1041L‑SI‑D4 provides a dependable solution for engineers and system integrators seeking a compact, surge‑protected, and isolated RS‑232 expansion card for PCIe‑based industrial computing platforms.

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