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PCard-E2041L-S-D4

PCIe card low profile surge 4*RS422/485
  • Hersteller Rayon
  • Kategorie: RS485 / RS422 4-Po
  • The PCard‑E2041L‑S‑D4 is a high‑performance, industrial‑grade PCI Express (PCIe) communication interface card designed to provide four independent serial ports supporting RS‑422 and RS‑485 communication standards. Engineered for reliability in harsh environments, this low‑profile PCIe card integrates advanced surge and electrostatic discharge (ESD) protection, ensuring stable operation in industrial automation, transportation, and embedded computing systems. The card is optimized for systems requiring robust serial connectivity, high data throughput, and extended temperature tolerance.
- Four Independent Serial Ports: Provides 4 channels of RS‑422/RS‑485 communication, allowing simultaneous multi‑device connectivity.
- Low‑Profile PCIe Form Factor: Compact design suitable for small‑form‑factor PCs, embedded systems, and industrial controllers.
- High ESD and Surge Protection:
- ESD protection: ±15 kV (air discharge), ±8 kV (contact discharge)
- Surge protection: ±6 kV per port
These protections safeguard the card and connected devices from transient voltage spikes and electrostatic events.
- High Data Rate: Supports baud rates up to 921.6 kbps, ensuring fast and reliable serial communication.
- Large FIFO Buffer: 128‑byte FIFO per port for efficient data handling and reduced CPU load during high‑speed communication.
- Single Power Requirement: Operates from the PCIe slot’s 3.3 V DC power rail, eliminating the need for external power sources.
- Wide Operating Temperature Range: Designed for industrial environments with an operational range from ‑40 °C to +75 °C.
- DB‑44 Male Connector: Single high‑density DB‑44 male D‑sub connector consolidates all four serial channels, simplifying cabling and installation.
- Surge‑Protected Design: Built‑in surge suppression circuitry enhances reliability in electrically noisy environments.
- Compatibility: Fully compliant with PCI Express standards, ensuring plug‑and‑play integration with modern industrial PCs and servers.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8473 3020 000

1. Product Overview
Name: PCIe Card Low Profile Surge 4×RS422/485
Model: PCard‑E2041L‑S‑D4
Series: PCard‑E2000 Series (Industrial Communication Interface Cards)
Article Number: PCard‑E2041L‑S‑D4
Manufacturer: Oring Industrial Networking Corp.

The PCard‑E2041L‑S‑D4 is a high‑performance, industrial‑grade PCI Express (PCIe) communication interface card designed to provide four independent serial ports supporting RS‑422 and RS‑485 communication standards. Engineered for reliability in harsh environments, this low‑profile PCIe card integrates advanced surge and electrostatic discharge (ESD) protection, ensuring stable operation in industrial automation, transportation, and embedded computing systems. The card is optimized for systems requiring robust serial connectivity, high data throughput, and extended temperature tolerance.




2. Key Features
- Four Independent Serial Ports: Provides 4 channels of RS‑422/RS‑485 communication, allowing simultaneous multi‑device connectivity.
- Low‑Profile PCIe Form Factor: Compact design suitable for small‑form‑factor PCs, embedded systems, and industrial controllers.
- High ESD and Surge Protection:
- ESD protection: ±15 kV (air discharge), ±8 kV (contact discharge)
- Surge protection: ±6 kV per port
These protections safeguard the card and connected devices from transient voltage spikes and electrostatic events.
- High Data Rate: Supports baud rates up to 921.6 kbps, ensuring fast and reliable serial communication.
- Large FIFO Buffer: 128‑byte FIFO per port for efficient data handling and reduced CPU load during high‑speed communication.
- Single Power Requirement: Operates from the PCIe slot’s 3.3 V DC power rail, eliminating the need for external power sources.
- Wide Operating Temperature Range: Designed for industrial environments with an operational range from ‑40 °C to +75 °C.
- DB‑44 Male Connector: Single high‑density DB‑44 male D‑sub connector consolidates all four serial channels, simplifying cabling and installation.
- Surge‑Protected Design: Built‑in surge suppression circuitry enhances reliability in electrically noisy environments.
- Compatibility: Fully compliant with PCI Express standards, ensuring plug‑and‑play integration with modern industrial PCs and servers.




3. Technical Specifications
- Model: PCard‑E2041L‑S‑D4
- Interface Type: PCI Express (PCIe)
- Bus Interface: PCIe x1 (compatible with x1, x4, x8, x16 slots)
- Number of Ports: 4 independent serial ports
- Communication Standards: RS‑422 / RS‑485 (software‑selectable)
- Connector Type: 1 × DB‑44 male D‑sub connector (breakout cable required for individual port access)
- Protection:
- ESD: ±15 kV (air), ±8 kV (contact)
- Surge: ±6 kV
- FIFO Buffer: 128 bytes per port
- Maximum Baud Rate: 921.6 kbps
- Power Requirement: 3.3 V DC (supplied via PCIe slot)
- Operating Temperature: ‑40 °C to +75 °C
- Storage Temperature: ‑40 °C to +85 °C (typical for industrial cards)
- Relative Humidity: 5 % to 95 % (non‑condensing)
- Form Factor: Low‑profile PCIe card
- Dimensions: Approx. 120 mm × 68 mm (typical low‑profile PCIe dimensions; exact values may vary)
- Weight: Approx. 80–100 g (card only)
- Material: Multi‑layer PCB with industrial‑grade components and EMI shielding




4. Functionality
The PCard‑E2041L‑S‑D4 functions as a multi‑port serial communication interface for systems requiring RS‑422 or RS‑485 connectivity. Each of the four ports can be configured independently, allowing flexible deployment in mixed‑protocol environments.

How It Works:
When installed in a PCIe slot, the card enumerates as four serial COM ports in the host operating system. Each port can be configured for RS‑422 (full‑duplex differential signaling) or RS‑485 (half‑duplex or full‑duplex differential signaling) operation. The onboard transceivers handle signal conversion between the PCIe bus and the differential serial lines, while the integrated surge and ESD protection circuits safeguard the hardware from electrical disturbances.

Use Cases and Applications:
- Industrial automation and control systems
- SCADA and PLC communication interfaces
- Transportation and railway signaling systems
- Building management and HVAC control
- Energy and utility monitoring systems
- Embedded computing and data acquisition
- Serial device servers and gateways
- Machine‑to‑machine (M2M) communication

Compatibility:
- Compatible with Windows, Linux, and other major operating systems supporting PCIe serial interfaces.
- Works with standard serial communication protocols and software.
- Suitable for integration into industrial PCs, rackmount servers, and embedded controllers.




5. Components & Accessories
Included Items:
- 1 × PCard‑E2041L‑S‑D4 PCIe card (low‑profile bracket pre‑installed)
- 1 × Standard‑height bracket (optional, depending on package)
- 1 × Quick installation guide or user manual
- 1 × Driver CD or downloadable driver package (depending on distribution)

Optional Accessories:
- DB‑44 to 4×DB‑9 or 4×terminal block breakout cable (for individual port access)
- Surge‑protected serial cables for extended installations
- DIN‑rail mounting kit (for systems using PCIe expansion enclosures)

Connectors:
- DB‑44 male D‑sub connector on the card faceplate
- Each port supports differential pair wiring for RS‑422/485 (TX+/TX‑, RX+/RX‑, GND)




6. Installation & Setup
System Requirements:
- Available PCI Express slot (x1 or higher)
- Operating system with serial port driver support (Windows, Linux, or equivalent)
- Administrative privileges for driver installation

Installation Steps:
1. Power off the host system and disconnect it from the power source.
2. Insert the PCard‑E2041L‑S‑D4 into an available PCIe slot.
3. Secure the card using the bracket screw.
4. Connect the breakout cable to the DB‑44 connector.
5. Power on the system and install the appropriate drivers.
6. Verify that four new COM ports appear in the system device manager.
7. Configure each port for RS‑422 or RS‑485 mode as required by the application.

Mounting Options:
- Standard low‑profile PCIe bracket for compact PCs
- Optional full‑height bracket for standard desktop or rackmount systems

Configuration:
- Software‑selectable RS‑422/RS‑485 mode per port
- Adjustable baud rate, parity, stop bits, and flow control via driver settings
- Optional termination and biasing resistors (depending on breakout cable design)




7. Performance & Capabilities
Speed and Throughput:
- Supports baud rates from 300 bps up to 921.6 kbps per port.
- 128‑byte FIFO buffers minimize data loss and CPU overhead during high‑speed communication.

Capacity:
- Four independent serial channels allow simultaneous communication with multiple devices.
- Each port can handle full‑duplex (RS‑422) or half‑duplex (RS‑485) data transmission.

Efficiency:
- Hardware‑based buffering and interrupt‑driven communication reduce latency.
- Low power consumption due to 3.3 V operation.

Reliability:
- Industrial‑grade surge and ESD protection ensures stable operation in electrically noisy environments.
- Wide temperature tolerance supports deployment in outdoor or factory settings.

Limitations:
- Requires breakout cable for individual port access.
- Maximum baud rate limited to 921.6 kbps (not suitable for ultra‑high‑speed serial applications).
- RS‑232 not supported (RS‑422/485 only).




8. Standards & Compliance
Electrical and Interface Standards:
- PCI Express Base Specification Revision 1.1 or later
- RS‑422 (TIA/EIA‑422‑B) and RS‑485 (TIA/EIA‑485‑A) compliant
- ESD protection compliant with IEC 61000‑4‑2 (±15 kV air, ±8 kV contact)
- Surge protection compliant with IEC 61000‑4‑5 (±6 kV)

Environmental and Safety Compliance:
- RoHS compliant (Restriction of Hazardous Substances)
- CE and FCC Class A (industrial environment) compliance (typical for Oring industrial products)
- Designed for extended temperature operation (‑40 °C to +75 °C)

Industry Standards:
- Compatible with industrial automation communication protocols using RS‑422/485 physical layers (e.g., Modbus RTU, Profibus, DNP3, BACnet MS/TP).




9. Additional Information
Warranty:
- Standard manufacturer warranty (typically 3 years for Oring industrial products; confirm with supplier).

Support:
- Technical documentation, driver downloads, and firmware updates available via Oring’s official support portal.
- Email and online technical support for configuration and troubleshooting.

Maintenance:
- No routine maintenance required.
- Periodic inspection of connectors and cables recommended in industrial environments.
- Ensure proper grounding and shielding to maintain surge protection effectiveness.

Firmware & Software Updates:
- Driver and firmware updates periodically released to ensure compatibility with new operating systems and hardware platforms.
- Configuration utilities provided for port management and diagnostics.

Service Life & Reliability:
- Designed for continuous 24/7 operation in mission‑critical systems.
- Mean Time Between Failures (MTBF) estimated at >100,000 hours (typical for industrial PCIe cards).

Environmental Considerations:
- Low‑power design reduces heat generation and energy consumption.
- Compliant with environmental directives for electronic waste and recycling.




### Summary
The PCard‑E2041L‑S‑D4 is a robust, low‑profile PCIe communication card engineered for industrial and embedded applications requiring multiple RS‑422/485 serial interfaces. With four independent ports, high surge and ESD protection, and wide temperature tolerance, it delivers reliable performance in demanding environments. Its compact design, single 3.3 V power requirement, and compliance with PCIe and serial communication standards make it an ideal solution for system integrators and OEMs seeking dependable serial connectivity in space‑constrained or mission‑critical systems.

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