Comprehensive Product Summary – CONTEC PCB96WS-1.5 Shielded Cable

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### 1. Product Overview

Product Name: PCB96WS-1.5
Model Number: PCB96WS-1.5
Series: PCI Bus Series – Digital I/O Board Accessories and Cables
Article Number: PCB96WS-1.5
Manufacturer: CONTEC CO., LTD. (Japan)
Product Category: Industrial Automation – Digital I/O Board Accessory Cable
Product Type: Shielded conversion cable (96-pin half-pitch to dual 37-pin D-sub male connectors)
Website: [www.contec.com](http://www.contec.com)

The CONTEC PCB96WS-1.5 is a high-quality, shielded industrial-grade cable designed for use with CONTEC’s PCI Bus Series digital I/O boards. It provides a reliable connection between a 96-pin half-pitch high-density connector and two 37-pin D-type male connectors. The cable is part of CONTEC’s extensive line of industrial automation accessories, optimized for digital I/O signal transmission, noise immunity, and mechanical durability in demanding environments.

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### 2. Key Features

- High-Density Interface Conversion: Converts a 96-pin half-pitch connector to two 37-pin D-sub male connectors, enabling flexible interfacing with external devices or terminal units.
- Shielded Construction: Employs a 96-core shielded cable (UL2464) to minimize electromagnetic interference (EMI) and ensure signal integrity in industrial environments.
- Industrial-Grade Connectors:
- 96-pin half-pitch female connector: PCR-E96FA (HONDA Tsushin Kogyo) or equivalent.
- 37-pin D-sub male connectors: 17JE-23370-02(D1) (DDK) or equivalent.
- Mechanical Reinforcement: Molded plastic connector housings with thumb screws (UNC #4-40) for secure attachment and vibration resistance.
- Optimized for CONTEC Boards: Designed for use with CONTEC’s 96-pin half-pitch digital I/O boards such as PIO-32/32L(PCI), PIO-64/64L(PCI), PI-64L(PCI), PO-64L(PCI), and CNT24-4D(PCI).
- High Signal Integrity: Each conductor is individually shielded within the overall cable shield to reduce crosstalk and maintain signal fidelity.
- Flexible Length Options: Available in 1.5 m (PCB96WS-1.5), 3.0 m (PCB96WS-3), and 5.0 m (PCB96WS-5) variants.
- Compatibility: Fully compatible with CONTEC terminal units such as EPD-96, DTP-64(PC), and CCB-96 connector converter boards.
- Industrial Reliability: Designed for continuous operation in automation systems, test benches, and data acquisition setups.

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### 3. Technical Specifications

| Parameter | Specification |
|----------------|------------------|
| Cable Type | 96-core shielded cable, UL2464 compliant |
| Conductor Size | AWG #28 (7 strands of 0.127 mm) |
| Cable Length | 1.5 m (PCB96WS-1.5) |
| Connector 1 | 96-pin half-pitch female connector (PCR-E96FA [HONDA] or equivalent) |
| Connector 2 | Two 37-pin D-sub male connectors (17JE-23370-02(D1) [DDK] or equivalent) |
| Connector Screws | UNC #4-40 (inch thread) |
| Cable Shielding | Full 96-core shielding with drain wire |
| Outer Jacket Material | PVC (industrial-grade, flame-retardant) |
| Weight | Approx. 610 g (1.5 m version) |
| Operating Temperature | 0°C to +50°C (typical for CONTEC accessories) |
| Storage Temperature | -20°C to +70°C |
| Relative Humidity | 20% to 90% RH (non-condensing) |
| Color | Gray (standard industrial cable color) |
| Compliance | UL2464, RoHS compliant |
| Country of Origin | Japan |

Dimensional Details:
- Cable length: 1,500 mm
- Connector body width: 38.2 mm
- Connector height: 16.4 mm
- Connector depth: 14.6 mm
- D-sub connector shell width: 51 mm

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### 4. Functionality

The PCB96WS-1.5 functions as a signal distribution and conversion cable for CONTEC’s 96-pin half-pitch digital I/O boards. It splits the 96-pin interface into two 37-pin D-sub male connectors, simplifying wiring to external devices, terminal blocks, or relay modules.

Typical Use Cases:
- Connecting CONTEC PCI digital I/O boards to external terminal units (e.g., EPD-37, DTP-3(PC), DTP-4(PC)).
- Interfacing with industrial control panels, sensors, actuators, or relay modules.
- Extending or adapting board connections for test and measurement setups.
- Providing shielded, low-noise signal transmission in automation systems.

Compatibility:
- Designed for CONTEC boards with 96-pin half-pitch connectors, including:
- Digital Input Boards: PI-64L(PCI), PI-128L(PCI)
- Digital Output Boards: PO-64L(PCI), PO-128L(PCI)
- Digital I/O Boards: PIO-32/32L(PCI), PIO-64/64L(PCI), PIO-32/32F(PCI)
- Counter Boards: CNT24-4D(PCI), CNT32-8M(PCI)
- Motor Control Boards: SMC-2P(PCI), SMC-4P(PCI)
- Compatible with connector converter boards such as CCB-96, which converts the 96-pin interface to dual 37-pin female connectors.

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### 5. Components & Accessories

Included Components:
- One shielded cable assembly (1.5 m length) with molded connectors.
- Integrated strain relief and thumb screws for secure mounting.

Optional Accessories:
- Terminal Units:
- EPD-96 (DIN-rail mountable terminal block, 96-pin half-pitch interface)
- DTP-64(PC) (screw-type terminal block)
- CCB-96 (96-pin to dual 37-pin D-sub converter board)
- DIN Rail Adapter: DIN-ADP1 (for mounting terminal units).
- Connector Kits: CN5-H96F (96-pin half-pitch female connector, 5 pcs), CN5-D37M (37-pin D-sub male connector, 5 pcs).
- Alternative Cables: PCB96W-1.5 (flat cable version), PCB96PS-1.5 (shielded 96-pin to 96-pin cable).

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### 6. Installation & Setup

Installation Requirements:
- Compatible CONTEC PCI or CompactPCI board with a 96-pin half-pitch connector.
- Properly grounded industrial PC chassis to minimize electrical noise.
- Ensure power is OFF before connecting or disconnecting the cable.

Mounting & Connection:
1. Align the 96-pin half-pitch female connector with the board’s male connector.
2. Secure the connection using the built-in thumb screws (UNC #4-40).
3. Connect the two 37-pin D-sub male connectors to corresponding terminal units or devices.
4. Verify pin assignments using the provided connection diagram to ensure correct signal mapping.
5. Route the cable to avoid sharp bends or mechanical stress.

Configuration:
- No software configuration required; the cable is a passive signal transmission medium.
- Ensure that the connected devices match the board’s I/O voltage and logic specifications (e.g., TTL, opto-isolated, or open collector).

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### 7. Performance & Capabilities

- Signal Transmission Quality: High shielding effectiveness minimizes crosstalk and external noise, ensuring reliable digital signal transfer up to 20 MHz (depending on board specifications).
- Mechanical Durability: Molded connectors and strain relief prevent cable fatigue under repeated connection cycles.
- Electrical Performance:
- Characteristic impedance: ~100 Ω (typical for twisted-pair shielded cable).
- Insulation resistance: ≥100 MΩ at 500 VDC.
- Dielectric strength: 500 Vrms for 1 minute.
- Environmental Resistance: Designed for industrial environments with moderate vibration and temperature variations.
- Limitations:
- Not suitable for high-voltage or analog signal transmission.
- Maximum recommended cable length: 5 m (longer lengths may degrade signal quality).
- Indoor use only.

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### 8. Standards & Compliance

- Electrical Safety: UL2464 compliant (recognized for internal wiring of electronic equipment).
- Environmental Compliance: RoHS directive compliant (lead-free construction).
- Mechanical Standards:
- Connector mechanical dimensions conform to JAE and DDK industrial standards.
- Compatible with PCI-SIG mechanical specifications for board connectors.
- Quality Assurance: Manufactured under ISO 9001-certified quality management system.
- Regulatory Compliance: Meets CE marking requirements for low-voltage and EMC directives when used with compliant CONTEC boards.

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### 9. Additional Information

Warranty:
- Standard CONTEC limited warranty (typically one year from date of purchase).
- Covers manufacturing defects and workmanship under normal operating conditions.

Support & Maintenance:
- Technical documentation, pinout diagrams, and driver support available at [www.contec.com](http://www.contec.com).
- Customer support via CONTEC’s global service centers in Japan, North America, and Asia.
- Maintenance involves periodic inspection for connector wear, cable integrity, and shielding continuity.

Product Variants:
| Model | Length | Type | Weight |
|------------|-------------|-----------|-------------|
| PCB96WS-1.5 | 1.5 m | Shielded | 610 g |
| PCB96WS-3 | 3.0 m | Shielded | 1,020 g |
| PCB96WS-5 | 5.0 m | Shielded | 1,580 g |

Related Products:
- PCB96W Series: Flat cable version (unshielded).
- PCB96PS Series: Shielded 96-pin to 96-pin cable.
- PCB100/96PS Series: 100-pin to 96-pin conversion shielded cable.
- PCA96PS Series: One-side connector shielded cable for custom wiring.

Maintenance Recommendations:
- Avoid excessive bending radius (<10× cable diameter).
- Keep connectors clean and free from dust or oil.
- Store in a dry environment when not in use.

Safety Notes:
- Do not connect or disconnect the cable while the system is powered.
- Avoid mechanical shock or pulling on the cable.
- Ensure proper grounding to prevent electrostatic discharge (ESD) damage.

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### Summary

The CONTEC PCB96WS-1.5 is a precision-engineered, shielded industrial cable designed for interfacing CONTEC’s 96-pin half-pitch digital I/O boards with external devices via dual 37-pin D-sub connectors. Its robust construction, EMI shielding, and high-quality connectors ensure reliable signal transmission in industrial automation, data acquisition, and control applications. The cable’s compatibility with a wide range of CONTEC boards and terminal units makes it a versatile and essential accessory for system integrators and engineers requiring dependable connectivity solutions.

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Manufacturer Contact Information:
CONTEC CO., LTD.
3-9-31 Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Website: [https://www.contec.com](https://www.contec.com)
Support Email: support@contec.com
Phone: +81-6-6472-7141

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Document Reference:
CONTEC PCB96WS-1.5 / PCB96WS-3 / PCB96WS-5 User’s Guide
Document No. A-46-373 (LYAJ711) – July 2004 Edition
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