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- Purpose‑built for CONTEC PCI Bus Digital I/O Boards: Provides direct connectivity between 96‑pin half‑pitch board connectors and external 37‑pin D‑SUB interfaces.
- Dual 37‑pin D‑SUB Male Outputs: Converts one 96‑pin half‑pitch connector into two 37‑pin D‑SUB male connectors, enabling connection to two 37‑pin terminal units or devices.
- Shielded Construction: Employs a 96‑core shielded cable (UL2464) to minimize electrical noise and ensure signal integrity in industrial environments.
- High‑Density Half‑Pitch Connector: Uses a 96‑pin half‑pitch female connector (PCR‑E96FA by HONDA or equivalent) for compact, reliable board connection.
- Industrial‑Grade D‑SUB Connectors: Two 37‑pin D‑SUB male connectors (17JE‑23370‑02(D1) by DDK or equivalent) with UNC #4‑40 thumb screws for secure attachment.
- Multiple Length Options: Available in 1.5 m, 3 m, and 5 m variants (PCB96WS‑1.5P, PCB96WS‑3P, PCB96WS‑5P).
- Compatibility: Designed for use with CONTEC digital I/O boards such as PIO‑32/32L(PCI), PIO‑64/64L(PCI), PI‑64L(PCI), PO‑64L(PCI), and other 96‑pin half‑pitch interface models.
- Noise‑Resistant Shielding: Full‑length shielding prevents crosstalk and external EMI interference, ensuring reliable high‑speed digital signal transmission.
- Industrial Durability: Molded connectors and robust cable jacket suitable for factory automation, test systems, and control panels.
- Plug‑and‑Play Accessory: No configuration required; connects directly between board and terminal units such as EPD‑96, DTP‑64(PC), or CCB‑96.
- Dual 37‑pin D‑SUB Male Outputs: Converts one 96‑pin half‑pitch connector into two 37‑pin D‑SUB male connectors, enabling connection to two 37‑pin terminal units or devices.
- Shielded Construction: Employs a 96‑core shielded cable (UL2464) to minimize electrical noise and ensure signal integrity in industrial environments.
- High‑Density Half‑Pitch Connector: Uses a 96‑pin half‑pitch female connector (PCR‑E96FA by HONDA or equivalent) for compact, reliable board connection.
- Industrial‑Grade D‑SUB Connectors: Two 37‑pin D‑SUB male connectors (17JE‑23370‑02(D1) by DDK or equivalent) with UNC #4‑40 thumb screws for secure attachment.
- Multiple Length Options: Available in 1.5 m, 3 m, and 5 m variants (PCB96WS‑1.5P, PCB96WS‑3P, PCB96WS‑5P).
- Compatibility: Designed for use with CONTEC digital I/O boards such as PIO‑32/32L(PCI), PIO‑64/64L(PCI), PI‑64L(PCI), PO‑64L(PCI), and other 96‑pin half‑pitch interface models.
- Noise‑Resistant Shielding: Full‑length shielding prevents crosstalk and external EMI interference, ensuring reliable high‑speed digital signal transmission.
- Industrial Durability: Molded connectors and robust cable jacket suitable for factory automation, test systems, and control panels.
- Plug‑and‑Play Accessory: No configuration required; connects directly between board and terminal units such as EPD‑96, DTP‑64(PC), or CCB‑96.
Comprehensive Product Summary – CONTEC PCB96WS‑5 Shielded Cable
### 1. Product Overview
Product Name: PCB96WS‑5
Model Number: PCB96WS‑5P
Series: PCI Bus Series – Digital I/O Board Accessories
Article Number: PCB96WS‑5
Manufacturer: CONTEC Co., Ltd. (Osaka, Japan)
Product Type: Shielded connection cable, 96‑pin half‑pitch to dual 37‑pin D‑SUB (male) connectors
Website: [www.contec.com](https://www.contec.com)
The CONTEC PCB96WS‑5 is a high‑quality industrial shielded cable designed to interface CONTEC PCI/CompactPCI digital I/O boards equipped with 96‑pin half‑pitch connectors to external devices or terminal units using standard 37‑pin D‑SUB connectors. It is part of CONTEC’s extensive line of industrial automation accessories supporting digital I/O, analog I/O, counter, and motor control boards.
### 2. Key Features
- Purpose‑built for CONTEC PCI Bus Digital I/O Boards: Provides direct connectivity between 96‑pin half‑pitch board connectors and external 37‑pin D‑SUB interfaces.
- Dual 37‑pin D‑SUB Male Outputs: Converts one 96‑pin half‑pitch connector into two 37‑pin D‑SUB male connectors, enabling connection to two 37‑pin terminal units or devices.
- Shielded Construction: Employs a 96‑core shielded cable (UL2464) to minimize electrical noise and ensure signal integrity in industrial environments.
- High‑Density Half‑Pitch Connector: Uses a 96‑pin half‑pitch female connector (PCR‑E96FA by HONDA or equivalent) for compact, reliable board connection.
- Industrial‑Grade D‑SUB Connectors: Two 37‑pin D‑SUB male connectors (17JE‑23370‑02(D1) by DDK or equivalent) with UNC #4‑40 thumb screws for secure attachment.
- Multiple Length Options: Available in 1.5 m, 3 m, and 5 m variants (PCB96WS‑1.5P, PCB96WS‑3P, PCB96WS‑5P).
- Compatibility: Designed for use with CONTEC digital I/O boards such as PIO‑32/32L(PCI), PIO‑64/64L(PCI), PI‑64L(PCI), PO‑64L(PCI), and other 96‑pin half‑pitch interface models.
- Noise‑Resistant Shielding: Full‑length shielding prevents crosstalk and external EMI interference, ensuring reliable high‑speed digital signal transmission.
- Industrial Durability: Molded connectors and robust cable jacket suitable for factory automation, test systems, and control panels.
- Plug‑and‑Play Accessory: No configuration required; connects directly between board and terminal units such as EPD‑96, DTP‑64(PC), or CCB‑96.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Cable Type | 96‑core shielded cable, UL2464 compliant |
| Conductor Size | AWG #28 (7 × 0.127 mm stranded copper) |
| Cable Length | 5 m (PCB96WS‑5P); also available in 1.5 m and 3 m |
| Connector A (Board Side) | 96‑pin half‑pitch female connector, model PCR‑E96FA [HONDA] or equivalent |
| Connector B (Device Side) | Two 37‑pin D‑SUB male connectors, model 17JE‑23370‑02(D1) [DDK] or equivalent |
| Connector Fastening | UNC #4‑40 thumb screws (inch thread) |
| Cable Shielding | Overall braided and foil shield with drain wire |
| Outer Diameter | Approx. 8 – 10 mm (typical for 96‑core shielded cable) |
| Weight | 1.58 kg (PCB96WS‑5P); 1.02 kg (3 m); 0.61 kg (1.5 m) |
| Operating Temperature | 0 °C – 50 °C (typical for CONTEC accessories) |
| Storage Temperature | −20 °C – 60 °C |
| Humidity Range | 20 – 90 % RH (non‑condensing) |
| Insulation Resistance | ≥ 100 MΩ at 500 VDC (typical) |
| Dielectric Strength | 500 Vrms for 1 minute (typical) |
| Cable Jacket Material | PVC, gray, flame‑retardant |
| Compliance | UL2464, RoHS compliant |
| Country of Origin | Japan |
### 4. Functionality
The PCB96WS‑5 serves as a conversion and extension cable between CONTEC’s 96‑pin half‑pitch digital I/O boards and external devices or terminal panels that use 37‑pin D‑SUB connectors. The cable internally maps the 96‑pin signals to two 37‑pin connectors, maintaining channel grouping and signal integrity.
Typical Use Cases:
- Connecting PCI digital I/O boards (e.g., PIO‑32/32L(PCI), PIO‑64/64L(PCI)) to terminal units such as EPD‑37, DTP‑3(PC), or DTP‑4(PC).
- Linking 96‑pin half‑pitch boards to dual 37‑pin D‑SUB devices for distributed I/O wiring.
- Integrating with converter boards (CCB‑96) or monitoring tools (CM‑64(PC)E).
- Extending signal lines in control cabinets or test benches where direct board access is limited.
Compatibility:
- Fully compatible with CONTEC PCI/CompactPCI digital I/O boards featuring 96‑pin half‑pitch connectors.
- Works with analog I/O, counter, and motor control boards that use the same connector standard.
- Connects to terminal units such as EPD‑96, DTP‑64(PC), or CCB‑96 for screw‑type or DIN‑rail wiring.
### 5. Components & Accessories
Included Components:
- One shielded cable assembly (5 m) with molded connectors.
- Factory‑attached strain relief and molded backshells for both ends.
Optional Accessories:
- Terminal Units:
- *EPD‑96* – 96‑channel DIN‑rail terminal block (8.5 mm pitch).
- *DTP‑64(PC)* – 64‑channel screw‑type terminal panel.
- *CCB‑96* – 96‑pin to dual 37‑pin D‑SUB converter board.
- Monitoring Tools:
- *CM‑64(PC)E* – 64‑channel I/O signal emulator for debugging.
- DIN‑Rail Adapter:
- *DIN‑ADP1* – Mounting adapter for terminal panels.
- Connectors:
- *CN5‑H96F* – 96‑pin half‑pitch female connector (5 pcs).
- *CN5‑D37M* – 37‑pin D‑SUB male connector (5 pcs).
### 6. Installation & Setup
Requirements:
- Compatible CONTEC board with 96‑pin half‑pitch female connector.
- Properly grounded industrial PC chassis or control cabinet.
- Optional terminal unit or device with 37‑pin D‑SUB female connectors.
Installation Procedure:
1. Power Off the System: Always disconnect power before connecting or removing the cable.
2. Connect the 96‑pin End: Insert the half‑pitch female connector into the board’s mating connector, ensuring alignment and secure locking.
3. Attach the 37‑pin Connectors: Connect each D‑SUB male plug to the corresponding terminal unit or device, tightening the UNC #4‑40 screws.
4. Cable Routing: Route the cable to avoid sharp bends (< 50 mm radius) and minimize proximity to high‑voltage lines.
5. Verification: After installation, verify continuity and correct channel mapping using a multimeter or CONTEC’s CM‑64(PC)E emulator.
Mounting Options:
- Cable can be routed through cable trays or harness ducts.
- Terminal units (EPD‑96, DTP‑64(PC)) can be DIN‑rail mounted using DIN‑ADP1.
Configuration:
No software configuration is required; the cable is a passive wiring accessory.
### 7. Performance & Capabilities
- Signal Integrity: Shielded twisted‑pair construction minimizes noise coupling and crosstalk, supporting high‑speed digital I/O up to 33 MHz PCI bus operation.
- Transmission Distance: Rated for up to 5 m between board and terminal unit without signal degradation.
- Electrical Performance: Maintains low contact resistance (< 30 mΩ) and high insulation resistance (> 100 MΩ).
- Mechanical Durability: Connector mating cycles ≥ 500 insertions.
- Environmental Resistance: Designed for industrial temperature and humidity ranges.
- Limitations: Not intended for analog high‑frequency or high‑voltage transmission; use within specified current and voltage limits of the connected board (typically ±35 VDC, 100 mA per channel).
### 8. Standards & Compliance
- Electrical Standards:
- Conforms to PCI Bus accessory interface standards for CONTEC boards.
- Meets UL2464 cable safety and insulation requirements.
- Environmental Compliance:
- RoHS compliant (lead‑free).
- Manufactured under ISO 9001 quality management system.
- Connector Standards:
- 96‑pin half‑pitch per JIS C 5432 / DIN 41612 Type C.
- 37‑pin D‑SUB per EIA/TIA 232‑E mechanical standard.
- Safety & Reliability:
- Designed for industrial automation and measurement systems.
- Tested for dielectric strength and insulation resistance.
### 9. Additional Information
Warranty:
Standard CONTEC limited warranty (typically one year) covering manufacturing defects.
Support & Documentation:
- User’s Guide (A‑46‑373) provides pin mapping, connection diagrams, and safety notes.
- Technical support available via CONTEC’s global portal ([www.contec.com](https://www.contec.com)).
Maintenance:
- Periodically inspect connectors for dust or oxidation.
- Avoid excessive bending or pulling; use strain reliefs where necessary.
- Clean with dry air or antistatic brush only.
Updates & Revisions:
- Specifications subject to change without notice for quality improvement.
- Latest documentation and compatibility lists available online.
### Summary
The CONTEC PCB96WS‑5 is a robust, shielded 5‑meter cable engineered for industrial digital I/O connectivity. It bridges 96‑pin half‑pitch board interfaces to two 37‑pin D‑SUB male connectors, enabling flexible integration with terminal units, sensors, and actuators. Its high‑density connectors, full shielding, and industrial‑grade construction ensure reliable signal transmission in automation, measurement, and control systems. Fully compatible with CONTEC’s PCI Bus Series boards, the PCB96WS‑5 is an essential accessory for expanding and maintaining high‑performance digital I/O networks in demanding environments.
### 1. Product Overview
Product Name: PCB96WS‑5
Model Number: PCB96WS‑5P
Series: PCI Bus Series – Digital I/O Board Accessories
Article Number: PCB96WS‑5
Manufacturer: CONTEC Co., Ltd. (Osaka, Japan)
Product Type: Shielded connection cable, 96‑pin half‑pitch to dual 37‑pin D‑SUB (male) connectors
Website: [www.contec.com](https://www.contec.com)
The CONTEC PCB96WS‑5 is a high‑quality industrial shielded cable designed to interface CONTEC PCI/CompactPCI digital I/O boards equipped with 96‑pin half‑pitch connectors to external devices or terminal units using standard 37‑pin D‑SUB connectors. It is part of CONTEC’s extensive line of industrial automation accessories supporting digital I/O, analog I/O, counter, and motor control boards.
### 2. Key Features
- Purpose‑built for CONTEC PCI Bus Digital I/O Boards: Provides direct connectivity between 96‑pin half‑pitch board connectors and external 37‑pin D‑SUB interfaces.
- Dual 37‑pin D‑SUB Male Outputs: Converts one 96‑pin half‑pitch connector into two 37‑pin D‑SUB male connectors, enabling connection to two 37‑pin terminal units or devices.
- Shielded Construction: Employs a 96‑core shielded cable (UL2464) to minimize electrical noise and ensure signal integrity in industrial environments.
- High‑Density Half‑Pitch Connector: Uses a 96‑pin half‑pitch female connector (PCR‑E96FA by HONDA or equivalent) for compact, reliable board connection.
- Industrial‑Grade D‑SUB Connectors: Two 37‑pin D‑SUB male connectors (17JE‑23370‑02(D1) by DDK or equivalent) with UNC #4‑40 thumb screws for secure attachment.
- Multiple Length Options: Available in 1.5 m, 3 m, and 5 m variants (PCB96WS‑1.5P, PCB96WS‑3P, PCB96WS‑5P).
- Compatibility: Designed for use with CONTEC digital I/O boards such as PIO‑32/32L(PCI), PIO‑64/64L(PCI), PI‑64L(PCI), PO‑64L(PCI), and other 96‑pin half‑pitch interface models.
- Noise‑Resistant Shielding: Full‑length shielding prevents crosstalk and external EMI interference, ensuring reliable high‑speed digital signal transmission.
- Industrial Durability: Molded connectors and robust cable jacket suitable for factory automation, test systems, and control panels.
- Plug‑and‑Play Accessory: No configuration required; connects directly between board and terminal units such as EPD‑96, DTP‑64(PC), or CCB‑96.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Cable Type | 96‑core shielded cable, UL2464 compliant |
| Conductor Size | AWG #28 (7 × 0.127 mm stranded copper) |
| Cable Length | 5 m (PCB96WS‑5P); also available in 1.5 m and 3 m |
| Connector A (Board Side) | 96‑pin half‑pitch female connector, model PCR‑E96FA [HONDA] or equivalent |
| Connector B (Device Side) | Two 37‑pin D‑SUB male connectors, model 17JE‑23370‑02(D1) [DDK] or equivalent |
| Connector Fastening | UNC #4‑40 thumb screws (inch thread) |
| Cable Shielding | Overall braided and foil shield with drain wire |
| Outer Diameter | Approx. 8 – 10 mm (typical for 96‑core shielded cable) |
| Weight | 1.58 kg (PCB96WS‑5P); 1.02 kg (3 m); 0.61 kg (1.5 m) |
| Operating Temperature | 0 °C – 50 °C (typical for CONTEC accessories) |
| Storage Temperature | −20 °C – 60 °C |
| Humidity Range | 20 – 90 % RH (non‑condensing) |
| Insulation Resistance | ≥ 100 MΩ at 500 VDC (typical) |
| Dielectric Strength | 500 Vrms for 1 minute (typical) |
| Cable Jacket Material | PVC, gray, flame‑retardant |
| Compliance | UL2464, RoHS compliant |
| Country of Origin | Japan |
### 4. Functionality
The PCB96WS‑5 serves as a conversion and extension cable between CONTEC’s 96‑pin half‑pitch digital I/O boards and external devices or terminal panels that use 37‑pin D‑SUB connectors. The cable internally maps the 96‑pin signals to two 37‑pin connectors, maintaining channel grouping and signal integrity.
Typical Use Cases:
- Connecting PCI digital I/O boards (e.g., PIO‑32/32L(PCI), PIO‑64/64L(PCI)) to terminal units such as EPD‑37, DTP‑3(PC), or DTP‑4(PC).
- Linking 96‑pin half‑pitch boards to dual 37‑pin D‑SUB devices for distributed I/O wiring.
- Integrating with converter boards (CCB‑96) or monitoring tools (CM‑64(PC)E).
- Extending signal lines in control cabinets or test benches where direct board access is limited.
Compatibility:
- Fully compatible with CONTEC PCI/CompactPCI digital I/O boards featuring 96‑pin half‑pitch connectors.
- Works with analog I/O, counter, and motor control boards that use the same connector standard.
- Connects to terminal units such as EPD‑96, DTP‑64(PC), or CCB‑96 for screw‑type or DIN‑rail wiring.
### 5. Components & Accessories
Included Components:
- One shielded cable assembly (5 m) with molded connectors.
- Factory‑attached strain relief and molded backshells for both ends.
Optional Accessories:
- Terminal Units:
- *EPD‑96* – 96‑channel DIN‑rail terminal block (8.5 mm pitch).
- *DTP‑64(PC)* – 64‑channel screw‑type terminal panel.
- *CCB‑96* – 96‑pin to dual 37‑pin D‑SUB converter board.
- Monitoring Tools:
- *CM‑64(PC)E* – 64‑channel I/O signal emulator for debugging.
- DIN‑Rail Adapter:
- *DIN‑ADP1* – Mounting adapter for terminal panels.
- Connectors:
- *CN5‑H96F* – 96‑pin half‑pitch female connector (5 pcs).
- *CN5‑D37M* – 37‑pin D‑SUB male connector (5 pcs).
### 6. Installation & Setup
Requirements:
- Compatible CONTEC board with 96‑pin half‑pitch female connector.
- Properly grounded industrial PC chassis or control cabinet.
- Optional terminal unit or device with 37‑pin D‑SUB female connectors.
Installation Procedure:
1. Power Off the System: Always disconnect power before connecting or removing the cable.
2. Connect the 96‑pin End: Insert the half‑pitch female connector into the board’s mating connector, ensuring alignment and secure locking.
3. Attach the 37‑pin Connectors: Connect each D‑SUB male plug to the corresponding terminal unit or device, tightening the UNC #4‑40 screws.
4. Cable Routing: Route the cable to avoid sharp bends (< 50 mm radius) and minimize proximity to high‑voltage lines.
5. Verification: After installation, verify continuity and correct channel mapping using a multimeter or CONTEC’s CM‑64(PC)E emulator.
Mounting Options:
- Cable can be routed through cable trays or harness ducts.
- Terminal units (EPD‑96, DTP‑64(PC)) can be DIN‑rail mounted using DIN‑ADP1.
Configuration:
No software configuration is required; the cable is a passive wiring accessory.
### 7. Performance & Capabilities
- Signal Integrity: Shielded twisted‑pair construction minimizes noise coupling and crosstalk, supporting high‑speed digital I/O up to 33 MHz PCI bus operation.
- Transmission Distance: Rated for up to 5 m between board and terminal unit without signal degradation.
- Electrical Performance: Maintains low contact resistance (< 30 mΩ) and high insulation resistance (> 100 MΩ).
- Mechanical Durability: Connector mating cycles ≥ 500 insertions.
- Environmental Resistance: Designed for industrial temperature and humidity ranges.
- Limitations: Not intended for analog high‑frequency or high‑voltage transmission; use within specified current and voltage limits of the connected board (typically ±35 VDC, 100 mA per channel).
### 8. Standards & Compliance
- Electrical Standards:
- Conforms to PCI Bus accessory interface standards for CONTEC boards.
- Meets UL2464 cable safety and insulation requirements.
- Environmental Compliance:
- RoHS compliant (lead‑free).
- Manufactured under ISO 9001 quality management system.
- Connector Standards:
- 96‑pin half‑pitch per JIS C 5432 / DIN 41612 Type C.
- 37‑pin D‑SUB per EIA/TIA 232‑E mechanical standard.
- Safety & Reliability:
- Designed for industrial automation and measurement systems.
- Tested for dielectric strength and insulation resistance.
### 9. Additional Information
Warranty:
Standard CONTEC limited warranty (typically one year) covering manufacturing defects.
Support & Documentation:
- User’s Guide (A‑46‑373) provides pin mapping, connection diagrams, and safety notes.
- Technical support available via CONTEC’s global portal ([www.contec.com](https://www.contec.com)).
Maintenance:
- Periodically inspect connectors for dust or oxidation.
- Avoid excessive bending or pulling; use strain reliefs where necessary.
- Clean with dry air or antistatic brush only.
Updates & Revisions:
- Specifications subject to change without notice for quality improvement.
- Latest documentation and compatibility lists available online.
### Summary
The CONTEC PCB96WS‑5 is a robust, shielded 5‑meter cable engineered for industrial digital I/O connectivity. It bridges 96‑pin half‑pitch board interfaces to two 37‑pin D‑SUB male connectors, enabling flexible integration with terminal units, sensors, and actuators. Its high‑density connectors, full shielding, and industrial‑grade construction ensure reliable signal transmission in automation, measurement, and control systems. Fully compatible with CONTEC’s PCI Bus Series boards, the PCB96WS‑5 is an essential accessory for expanding and maintaining high‑performance digital I/O networks in demanding environments.
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O_accessories.pdf
PDF Catalog
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PCB96WS-1.5P.pdf
Manual
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