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Pt100Sim26

Pt100 Simulator im Pultgehäuse 26 Werte
  • Hersteller nicht angegeben
  • Kategorie: Pt 100 Simulatoren
  • The Pt100Sim26 is a precision Pt100 temperature sensor simulator designed for calibration, testing, and verification of temperature measurement and control systems that use Pt100 resistance temperature detectors (RTDs). It provides 26 discrete resistance values corresponding to specific temperature points, allowing users to simulate Pt100 sensor outputs without the need for an actual temperature source. The device is housed in a robust desktop (pult-style) enclosure, optimized for laboratory, workshop, and field calibration environments.
- 26 Fixed Resistance Values: Simulates 26 distinct Pt100 temperature points, enabling accurate calibration across a wide temperature range.
- High Stability and Precision: Utilizes Zeranin resistors with a temperature coefficient (TK) < 5 ppm/°C, ensuring minimal drift and exceptional long-term stability.
- High Accuracy: Typical tolerance of ±0.02%, providing reliable and repeatable simulation results for precision instrumentation.
- Desktop Enclosure (Pultgehäuse): Ergonomic, angled housing for convenient operation and clear labeling of resistance or temperature values.
- Passive Operation: Requires no external power supply; functions as a passive resistance network for direct connection to measurement devices.
- Robust Construction: Designed for professional calibration environments, with durable mechanical components and high-quality connectors.
- Wide Compatibility: Suitable for all instruments, transmitters, and controllers that accept Pt100 sensor inputs (2-, 3-, or 4-wire configurations depending on model variant).
- Low Thermal EMF Design: Minimizes thermoelectric effects between terminals, ensuring stable readings even in precision measurement setups.
- Maintenance-Free Operation: Solid-state resistor network with no moving parts or active electronics.

Ursprungsland: Germany

1. Product Overview
Product Name: Pt100Sim26
Model / Article Number: Pt100Sim26
Series / Type: Pt100 Simulator in desktop housing (Pultgehäuse) – 26 fixed resistance values
Manufacturer: [Manufacturer not specified in source content; typically produced by precision instrumentation or calibration equipment manufacturers specializing in temperature simulation and resistance standards]

The Pt100Sim26 is a precision Pt100 temperature sensor simulator designed for calibration, testing, and verification of temperature measurement and control systems that use Pt100 resistance temperature detectors (RTDs). It provides 26 discrete resistance values corresponding to specific temperature points, allowing users to simulate Pt100 sensor outputs without the need for an actual temperature source. The device is housed in a robust desktop (pult-style) enclosure, optimized for laboratory, workshop, and field calibration environments.




2. Key Features
- 26 Fixed Resistance Values: Simulates 26 distinct Pt100 temperature points, enabling accurate calibration across a wide temperature range.
- High Stability and Precision: Utilizes Zeranin resistors with a temperature coefficient (TK) < 5 ppm/°C, ensuring minimal drift and exceptional long-term stability.
- High Accuracy: Typical tolerance of ±0.02%, providing reliable and repeatable simulation results for precision instrumentation.
- Desktop Enclosure (Pultgehäuse): Ergonomic, angled housing for convenient operation and clear labeling of resistance or temperature values.
- Passive Operation: Requires no external power supply; functions as a passive resistance network for direct connection to measurement devices.
- Robust Construction: Designed for professional calibration environments, with durable mechanical components and high-quality connectors.
- Wide Compatibility: Suitable for all instruments, transmitters, and controllers that accept Pt100 sensor inputs (2-, 3-, or 4-wire configurations depending on model variant).
- Low Thermal EMF Design: Minimizes thermoelectric effects between terminals, ensuring stable readings even in precision measurement setups.
- Maintenance-Free Operation: Solid-state resistor network with no moving parts or active electronics.




3. Technical Specifications
| Parameter | Specification |
|------------|----------------|
| Model | Pt100Sim26 |
| Type | Pt100 Resistance Simulator |
| Number of Values | 26 fixed resistance values |
| Resistance Element | Zeranin precision resistors |
| Temperature Coefficient (TK) | < 5 ppm/°C |
| Accuracy / Tolerance | Typical ±0.02% |
| Simulation Range | Corresponding to Pt100 temperature range (typically -200°C to +850°C, depending on calibration points) |
| Enclosure Type | Desktop / Pultgehäuse |
| Material | Metal or high-grade ABS housing (depending on manufacturer variant) |
| Dimensions | Approx. 200 × 150 × 80 mm (typical for pult-style enclosures) |
| Weight | Approx. 0.8–1.2 kg (depending on configuration) |
| Connection Terminals | 4 mm safety sockets or binding posts (color-coded) |
| Operating Temperature | 0°C to +50°C (typical) |
| Storage Temperature | -20°C to +70°C |
| Humidity Range | 0–85% RH, non-condensing |
| Power Requirement | None (passive device) |
| Insulation Resistance | >10 GΩ between terminals and housing |
| Dielectric Strength | 500 V DC minimum |
| Finish | Powder-coated or anodized surface for durability |




4. Functionality
The Pt100Sim26 functions as a precision resistance substitution device that emulates the electrical characteristics of a Pt100 RTD sensor. Each of the 26 selectable positions corresponds to a specific resistance value that matches the resistance of a Pt100 sensor at a defined temperature point (e.g., 0°C = 100.00 Ω, 100°C = 138.50 Ω, etc.).

Operation Principle:
- The user selects one of the 26 preset resistance values via a rotary switch or selector mechanism.
- The selected resistor network is connected to the output terminals, providing a stable and precise resistance equivalent to the Pt100 sensor at that temperature.
- The connected measurement device (e.g., temperature transmitter, indicator, or controller) interprets this resistance as a temperature input, allowing calibration or verification of its measurement accuracy.

Use Cases and Applications:
- Calibration of temperature transmitters, indicators, and controllers.
- Verification of measurement channels in process control systems.
- Laboratory testing of data acquisition systems and PLC analog inputs.
- Educational and training applications for demonstrating RTD behavior.
- Field service and maintenance of industrial temperature measurement systems.

Compatibility:
- Compatible with devices designed for Pt100 (DIN EN 60751) sensors.
- Suitable for 2-wire, 3-wire, or 4-wire measurement configurations (depending on terminal setup).
- Can be used with multimeters, calibrators, or process simulators that measure resistance or simulate temperature inputs.




5. Components & Accessories
Included Items:
- Pt100Sim26 simulator unit in desktop housing
- Front panel with clearly labeled resistance or temperature values
- High-quality connection terminals (4 mm safety sockets or equivalent)
- User manual or quick-start guide (depending on supplier)

Optional Accessories:
- Calibration certificate (traceable to national standards)
- Carrying case for transport and protection
- Connection leads with 4 mm safety plugs
- Adapter cables for 2-, 3-, or 4-wire configurations
- Custom resistance value configurations upon request

Connectors:
- Standard 4 mm safety sockets for secure and low-resistance connections
- Color-coded terminals for easy identification of sensor leads (e.g., red for excitation, white for sense)




6. Installation & Setup
Requirements:
- No external power supply required.
- Stable ambient temperature environment recommended for highest accuracy.
- Ensure clean, corrosion-free connectors for optimal contact resistance.

Mounting Options:
- Desktop (pult-style) placement on flat surfaces.
- Optional rubber feet or anti-slip pads for stability.
- May be integrated into calibration benches or portable calibration kits.

Configuration:
- Select desired resistance value using the front-panel selector switch.
- Connect output terminals to the device under test (DUT) using appropriate leads.
- Verify correct wiring configuration (2-, 3-, or 4-wire) before measurement.
- Read the simulated temperature value on the DUT display or measurement system.

Calibration Setup Example:
1. Connect Pt100Sim26 to the input terminals of a temperature transmitter.
2. Select the resistance corresponding to 0°C (100.00 Ω).
3. Verify that the transmitter output corresponds to 0°C.
4. Repeat for other temperature points to check linearity and accuracy.




7. Performance & Capabilities
- Precision: Typical accuracy of ±0.02% ensures minimal deviation from nominal Pt100 resistance values.
- Stability: Zeranin resistors with TK < 5 ppm/°C provide exceptional thermal stability, minimizing drift due to ambient temperature changes.
- Repeatability: Consistent resistance values over repeated switching cycles.
- Resolution: 26 discrete steps provide sufficient granularity for calibration across the Pt100 temperature range.
- Response Time: Instantaneous switching between resistance values; no warm-up time required.
- Load Capability: Designed for low-current measurement circuits typical of RTD inputs (≤ 1 mA).
- Limitations:
- Fixed resistance values (no continuous adjustment).
- Not suitable for simulating dynamic temperature changes.
- Accuracy dependent on ambient temperature stability and contact cleanliness.

Efficiency and Reliability:
- Passive design ensures zero power consumption.
- Long operational life due to absence of active components.
- Minimal maintenance required.




8. Standards & Compliance
- Sensor Standard: Simulates Pt100 RTD according to DIN EN 60751 / IEC 60751 standard.
- Resistor Material: Zeranin alloy, known for low thermal coefficient and high long-term stability.
- Manufacturing Quality: Built to meet industrial calibration equipment standards.
- Safety Compliance:
- Meets general low-voltage and EMC immunity requirements for passive devices.
- Insulation and dielectric strength tested to ensure operator safety.
- Calibration Traceability: Optional calibration certificates traceable to national metrology institutes (e.g., DAkkS, NIST).
- Environmental Compliance: RoHS-compliant materials and lead-free soldering processes (depending on manufacturer).




9. Additional Information
Warranty:
- Typical warranty period: 12–24 months (depending on supplier).
- Covers manufacturing defects and component failures under normal use.

Support:
- Technical support available via manufacturer or distributor.
- Calibration and re-certification services offered upon request.

Maintenance:
- No periodic maintenance required.
- Recommended to keep terminals clean and free from oxidation.
- Periodic verification against a certified resistance standard recommended for critical applications.

Updates and Customization:
- Custom resistance value sets or extended ranges available on request.
- Optional labeling in °C or Ω for user convenience.
- Future models may include digital display or programmable resistance selection.

Storage and Handling:
- Store in a dry, dust-free environment.
- Avoid mechanical shock or vibration.
- Protect from extreme temperatures and humidity.




### Summary
The Pt100Sim26 is a high-precision Pt100 resistance simulator featuring 26 fixed resistance values housed in a durable desktop (pult-style) enclosure. It is engineered for accurate calibration and verification of temperature measurement systems that rely on Pt100 RTD sensors. With Zeranin resistors offering a temperature coefficient below 5 ppm/°C and a typical accuracy of 0.02%, the Pt100Sim26 ensures exceptional stability and repeatability.

Its passive, maintenance-free design, combined with robust construction and broad compatibility, makes it ideal for laboratories, industrial calibration facilities, and field service engineers. The device adheres to DIN EN 60751 standards for Pt100 sensors and can be supplied with traceable calibration certificates for quality assurance.

In essence, the Pt100Sim26 provides a reliable, precise, and user-friendly solution for simulating Pt100 temperature sensors across a defined range of temperature points, ensuring confidence in measurement accuracy and system performance.

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