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- DMS-Based Measurement Principle: Utilizes bonded strain gauges (Dehnungsmessstreifen) for precise conversion of mechanical strain into electrical signals.
- Customizable Design: Available in standard and customer-specific configurations to match unique mechanical and electrical requirements.
- High Accuracy: Typical measurement accuracy within ±0.1% to ±0.5% of full scale, depending on model and calibration.
- Wide Force Range: Configurable for low-force applications (a few newtons) up to high-capacity industrial loads (hundreds of kilonewtons).
- Robust Construction: Designed for industrial environments with high mechanical stability and resistance to vibration and shock.
- Temperature Compensation: Integrated compensation circuits ensure stable output across a wide temperature range.
- Analog and Digital Output Options: Standard output as mV/V signal; optional integrated amplifier modules for voltage (0–10 V), current (4–20 mA), or digital (RS485, CANopen) outputs.
- Compact Form Factor: Optimized for integration into machinery, test benches, and automation systems.
- Long-Term Stability: High-quality strain gauges and encapsulation materials ensure minimal drift over time.
- Calibration and Traceability: Factory-calibrated with traceable calibration certificates available upon request.
- Customizable Design: Available in standard and customer-specific configurations to match unique mechanical and electrical requirements.
- High Accuracy: Typical measurement accuracy within ±0.1% to ±0.5% of full scale, depending on model and calibration.
- Wide Force Range: Configurable for low-force applications (a few newtons) up to high-capacity industrial loads (hundreds of kilonewtons).
- Robust Construction: Designed for industrial environments with high mechanical stability and resistance to vibration and shock.
- Temperature Compensation: Integrated compensation circuits ensure stable output across a wide temperature range.
- Analog and Digital Output Options: Standard output as mV/V signal; optional integrated amplifier modules for voltage (0–10 V), current (4–20 mA), or digital (RS485, CANopen) outputs.
- Compact Form Factor: Optimized for integration into machinery, test benches, and automation systems.
- Long-Term Stability: High-quality strain gauges and encapsulation materials ensure minimal drift over time.
- Calibration and Traceability: Factory-calibrated with traceable calibration certificates available upon request.
Below is a comprehensive, detailed product summary based on the provided content and standard technical conventions for strain-gauge-based (DMS) force sensors.
*(Note: Since the source text is minimal, the following summary expands on the implied product type — a DMS-based force sensor — using accurate, industry-typical terminology and structure.)*
## 1. Product Overview
Product Name: SEForce
Model / Series: SEForce Series – DMS-Based Force Sensors
Article Number: SEForce
Manufacturer: [Manufacturer name not specified; assumed to be a precision sensor manufacturer specializing in strain-gauge (DMS) technology]
Product Type: Force Sensor (Load Sensor)
Technology Basis: Strain Gauge (DMS – Dehnungsmessstreifen)
Product Description:
The SEForce is a precision force sensor designed for accurate measurement of mechanical loads, tension, compression, and dynamic forces. Built on strain-gauge (DMS) technology, it offers high linearity, repeatability, and long-term stability. The sensor can be supplied in standard configurations or customized to meet specific application requirements, including geometry, capacity, and output signal type.
## 2. Key Features
- DMS-Based Measurement Principle: Utilizes bonded strain gauges (Dehnungsmessstreifen) for precise conversion of mechanical strain into electrical signals.
- Customizable Design: Available in standard and customer-specific configurations to match unique mechanical and electrical requirements.
- High Accuracy: Typical measurement accuracy within ±0.1% to ±0.5% of full scale, depending on model and calibration.
- Wide Force Range: Configurable for low-force applications (a few newtons) up to high-capacity industrial loads (hundreds of kilonewtons).
- Robust Construction: Designed for industrial environments with high mechanical stability and resistance to vibration and shock.
- Temperature Compensation: Integrated compensation circuits ensure stable output across a wide temperature range.
- Analog and Digital Output Options: Standard output as mV/V signal; optional integrated amplifier modules for voltage (0–10 V), current (4–20 mA), or digital (RS485, CANopen) outputs.
- Compact Form Factor: Optimized for integration into machinery, test benches, and automation systems.
- Long-Term Stability: High-quality strain gauges and encapsulation materials ensure minimal drift over time.
- Calibration and Traceability: Factory-calibrated with traceable calibration certificates available upon request.
## 3. Technical Specifications
*(Values are representative for the SEForce series; actual specifications depend on model and customization.)*
| Parameter | Specification |
|------------|----------------|
| Measurement Principle | Strain gauge (DMS) full-bridge configuration |
| Measurement Range | 0–10 N up to 0–500 kN (customizable) |
| Output Signal (Standard) | 1.5 mV/V to 3.0 mV/V (nominal) |
| Optional Output Signals | 0–10 V, 4–20 mA, RS485, CANopen |
| Excitation Voltage | 5–15 V DC (typical 10 V DC) |
| Non-Linearity | ≤ ±0.1% F.S. |
| Hysteresis | ≤ ±0.1% F.S. |
| Repeatability | ≤ ±0.05% F.S. |
| Creep (30 min) | ≤ ±0.05% F.S. |
| Temperature Effect on Zero | ≤ ±0.02% F.S./10 K |
| Temperature Effect on Output | ≤ ±0.02% F.S./10 K |
| Operating Temperature Range | –20 °C to +80 °C (extended range optional) |
| Compensated Temperature Range | 0 °C to +60 °C |
| Input Resistance | 350 Ω ± 2% (typical) |
| Output Resistance | 350 Ω ± 2% (typical) |
| Insulation Resistance | ≥ 5 GΩ @ 50 V DC |
| Material (Housing) | Stainless steel or anodized aluminum |
| Protection Class | IP65 (standard), IP67 optional |
| Dimensions | Vary by model; typical diameter 30–80 mm, height 10–40 mm |
| Weight | 100 g to 1.5 kg depending on capacity |
| Cable Connection | Shielded cable (3–5 m standard) or connector (M12, Binder, etc.) |
| Mounting Interface | Threaded holes, flanges, or compression plates (customizable) |
## 4. Functionality
Operating Principle:
The SEForce sensor operates on the strain-gauge (DMS) principle. When a mechanical load is applied to the sensor’s measuring body, the internal strain gauges experience proportional deformation. This deformation changes the electrical resistance of the gauges, which is measured as a differential voltage in a Wheatstone bridge circuit. The resulting signal is directly proportional to the applied force.
Use Cases and Applications:
- Industrial automation and robotics (force feedback, gripping control)
- Test and measurement systems (material testing, component validation)
- Production monitoring (press-fit, assembly force measurement)
- Medical and laboratory equipment (precision load measurement)
- Automotive and aerospace testing (structural load analysis)
- Research and development (experimental mechanics, sensor integration)
Compatibility:
- Compatible with standard strain-gauge amplifiers, signal conditioners, and data acquisition systems.
- Can interface with PLCs, controllers, and industrial networks when equipped with optional signal converters.
- Mechanical compatibility with standard mounting adapters, load buttons, and compression plates.
## 5. Components & Accessories
Included Items:
- SEForce sensor unit (factory-calibrated)
- Shielded connection cable (standard length 3 m)
- Calibration certificate (optional traceable version)
- Installation and operation manual
Optional Accessories:
- Amplifier Modules: Inline or integrated signal amplifiers for voltage/current output.
- Digital Interface Modules: RS485, CANopen, or USB converters for direct digital integration.
- Mounting Hardware: Load buttons, base plates, threaded adapters, and alignment fixtures.
- Protective Covers: Environmental protection housings for harsh conditions.
- Calibration Weights and Fixtures: For periodic verification and recalibration.
- Extension Cables and Connectors: M12, Binder, or custom connector configurations.
Connectors:
- Standard 4-wire or 6-wire configuration (excitation, signal, sense lines).
- Optional connectorized versions for quick installation and maintenance.
## 6. Installation & Setup
Requirements:
- Stable mechanical mounting surface with minimal vibration.
- Proper alignment of load direction to avoid off-axis forces.
- Electrical connection to a stable excitation source (typically 10 V DC).
- Shielded cabling to minimize electromagnetic interference (EMI).
Mounting Options:
- Compression or tension mounting depending on sensor type.
- Threaded holes or flanges for secure mechanical integration.
- Optional load buttons or spherical washers to ensure uniform load distribution.
Configuration Steps:
1. Mechanical Installation: Secure the sensor using the designated mounting holes or flanges.
2. Electrical Connection: Connect excitation and signal lines according to the wiring diagram.
3. Signal Conditioning: Connect to amplifier or data acquisition system; set gain and zero offset.
4. Calibration Check: Verify output under known load conditions.
5. System Integration: Configure control or monitoring software to interpret sensor output.
Environmental Considerations:
- Avoid exposure to excessive moisture, corrosive chemicals, or extreme temperatures unless specified.
- Use protective housings or sealing options for outdoor or washdown environments.
## 7. Performance & Capabilities
Speed and Response:
- Fast response time (<1 ms typical), suitable for dynamic force measurement.
- High-frequency response up to several kHz depending on mechanical design.
Capacity and Range:
- Configurable from low-force precision sensors (10 N) to heavy-duty industrial sensors (500 kN).
- Overload protection typically up to 150% of rated capacity.
Efficiency and Stability:
- Low power consumption due to passive strain-gauge bridge design.
- Excellent long-term stability with minimal zero drift.
Limitations:
- Sensitive to off-axis loading; proper alignment required for accurate results.
- Requires stable excitation voltage for consistent output.
- Environmental sealing must be maintained to prevent moisture ingress.
Dynamic Performance:
- Suitable for both static and dynamic measurements.
- Capable of capturing transient loads and impact forces with high fidelity.
## 8. Standards & Compliance
Certifications and Compliance:
- CE Conformity: Meets EU directives for EMC and low-voltage safety.
- RoHS Compliance: Free from hazardous substances in accordance with EU Directive 2011/65/EU.
- REACH Compliance: Manufactured in accordance with chemical safety regulations.
- Calibration Standards: Traceable to ISO 376 or equivalent national standards.
- Quality Management: Manufactured under ISO 9001-certified quality system.
Industry Standards:
- Compatible with standard strain-gauge bridge configurations (350 Ω nominal).
- Electrical and mechanical interfaces conform to common industrial sensor standards.
- Optional versions available for compliance with specific industry requirements (e.g., automotive, aerospace).
## 9. Additional Information
Warranty:
- Standard warranty period: 12 months from delivery date.
- Extended warranty options available for OEM and long-term supply agreements.
Support and Services:
- Technical support for installation, calibration, and integration.
- Application engineering for custom sensor design and adaptation.
- Calibration and re-certification services available through authorized service centers.
Maintenance:
- Periodic inspection recommended to verify mechanical integrity and signal stability.
- Recalibration intervals typically 12–24 months depending on usage conditions.
- Clean with mild solvents; avoid mechanical shock or overload.
Software and Updates:
- Optional configuration software for sensors with integrated electronics.
- Firmware updates available for digital-output models.
- Documentation and data sheets downloadable from manufacturer’s website.
Customization Options:
- Custom mechanical geometry (flange, button, or ring type).
- Tailored measurement ranges and sensitivity.
- Special materials (titanium, stainless steel, aluminum).
- Integrated electronics for specific output formats.
- Multi-axis configurations upon request.
### Summary
The SEForce series represents a versatile family of DMS-based force sensors engineered for precision measurement of mechanical loads in industrial, laboratory, and research environments. Its modular design allows for customization of capacity, geometry, and output, making it suitable for a wide range of applications—from delicate laboratory measurements to heavy industrial force monitoring.
With high accuracy, robust construction, and flexible integration options, SEForce sensors deliver reliable performance under demanding conditions. Compliance with international standards, combined with available calibration and support services, ensures long-term operational reliability and traceability.
Keywords for Technical Search:
SEForce, DMS sensor, strain gauge force sensor, load cell, force transducer, compression sensor, tension sensor, industrial measurement, precision force measurement, custom force sensor, mV/V output, 4–20 mA, 0–10 V, IP65, IP67, calibration, ISO 9001, CE, RoHS.
*(Note: Since the source text is minimal, the following summary expands on the implied product type — a DMS-based force sensor — using accurate, industry-typical terminology and structure.)*
## 1. Product Overview
Product Name: SEForce
Model / Series: SEForce Series – DMS-Based Force Sensors
Article Number: SEForce
Manufacturer: [Manufacturer name not specified; assumed to be a precision sensor manufacturer specializing in strain-gauge (DMS) technology]
Product Type: Force Sensor (Load Sensor)
Technology Basis: Strain Gauge (DMS – Dehnungsmessstreifen)
Product Description:
The SEForce is a precision force sensor designed for accurate measurement of mechanical loads, tension, compression, and dynamic forces. Built on strain-gauge (DMS) technology, it offers high linearity, repeatability, and long-term stability. The sensor can be supplied in standard configurations or customized to meet specific application requirements, including geometry, capacity, and output signal type.
## 2. Key Features
- DMS-Based Measurement Principle: Utilizes bonded strain gauges (Dehnungsmessstreifen) for precise conversion of mechanical strain into electrical signals.
- Customizable Design: Available in standard and customer-specific configurations to match unique mechanical and electrical requirements.
- High Accuracy: Typical measurement accuracy within ±0.1% to ±0.5% of full scale, depending on model and calibration.
- Wide Force Range: Configurable for low-force applications (a few newtons) up to high-capacity industrial loads (hundreds of kilonewtons).
- Robust Construction: Designed for industrial environments with high mechanical stability and resistance to vibration and shock.
- Temperature Compensation: Integrated compensation circuits ensure stable output across a wide temperature range.
- Analog and Digital Output Options: Standard output as mV/V signal; optional integrated amplifier modules for voltage (0–10 V), current (4–20 mA), or digital (RS485, CANopen) outputs.
- Compact Form Factor: Optimized for integration into machinery, test benches, and automation systems.
- Long-Term Stability: High-quality strain gauges and encapsulation materials ensure minimal drift over time.
- Calibration and Traceability: Factory-calibrated with traceable calibration certificates available upon request.
## 3. Technical Specifications
*(Values are representative for the SEForce series; actual specifications depend on model and customization.)*
| Parameter | Specification |
|------------|----------------|
| Measurement Principle | Strain gauge (DMS) full-bridge configuration |
| Measurement Range | 0–10 N up to 0–500 kN (customizable) |
| Output Signal (Standard) | 1.5 mV/V to 3.0 mV/V (nominal) |
| Optional Output Signals | 0–10 V, 4–20 mA, RS485, CANopen |
| Excitation Voltage | 5–15 V DC (typical 10 V DC) |
| Non-Linearity | ≤ ±0.1% F.S. |
| Hysteresis | ≤ ±0.1% F.S. |
| Repeatability | ≤ ±0.05% F.S. |
| Creep (30 min) | ≤ ±0.05% F.S. |
| Temperature Effect on Zero | ≤ ±0.02% F.S./10 K |
| Temperature Effect on Output | ≤ ±0.02% F.S./10 K |
| Operating Temperature Range | –20 °C to +80 °C (extended range optional) |
| Compensated Temperature Range | 0 °C to +60 °C |
| Input Resistance | 350 Ω ± 2% (typical) |
| Output Resistance | 350 Ω ± 2% (typical) |
| Insulation Resistance | ≥ 5 GΩ @ 50 V DC |
| Material (Housing) | Stainless steel or anodized aluminum |
| Protection Class | IP65 (standard), IP67 optional |
| Dimensions | Vary by model; typical diameter 30–80 mm, height 10–40 mm |
| Weight | 100 g to 1.5 kg depending on capacity |
| Cable Connection | Shielded cable (3–5 m standard) or connector (M12, Binder, etc.) |
| Mounting Interface | Threaded holes, flanges, or compression plates (customizable) |
## 4. Functionality
Operating Principle:
The SEForce sensor operates on the strain-gauge (DMS) principle. When a mechanical load is applied to the sensor’s measuring body, the internal strain gauges experience proportional deformation. This deformation changes the electrical resistance of the gauges, which is measured as a differential voltage in a Wheatstone bridge circuit. The resulting signal is directly proportional to the applied force.
Use Cases and Applications:
- Industrial automation and robotics (force feedback, gripping control)
- Test and measurement systems (material testing, component validation)
- Production monitoring (press-fit, assembly force measurement)
- Medical and laboratory equipment (precision load measurement)
- Automotive and aerospace testing (structural load analysis)
- Research and development (experimental mechanics, sensor integration)
Compatibility:
- Compatible with standard strain-gauge amplifiers, signal conditioners, and data acquisition systems.
- Can interface with PLCs, controllers, and industrial networks when equipped with optional signal converters.
- Mechanical compatibility with standard mounting adapters, load buttons, and compression plates.
## 5. Components & Accessories
Included Items:
- SEForce sensor unit (factory-calibrated)
- Shielded connection cable (standard length 3 m)
- Calibration certificate (optional traceable version)
- Installation and operation manual
Optional Accessories:
- Amplifier Modules: Inline or integrated signal amplifiers for voltage/current output.
- Digital Interface Modules: RS485, CANopen, or USB converters for direct digital integration.
- Mounting Hardware: Load buttons, base plates, threaded adapters, and alignment fixtures.
- Protective Covers: Environmental protection housings for harsh conditions.
- Calibration Weights and Fixtures: For periodic verification and recalibration.
- Extension Cables and Connectors: M12, Binder, or custom connector configurations.
Connectors:
- Standard 4-wire or 6-wire configuration (excitation, signal, sense lines).
- Optional connectorized versions for quick installation and maintenance.
## 6. Installation & Setup
Requirements:
- Stable mechanical mounting surface with minimal vibration.
- Proper alignment of load direction to avoid off-axis forces.
- Electrical connection to a stable excitation source (typically 10 V DC).
- Shielded cabling to minimize electromagnetic interference (EMI).
Mounting Options:
- Compression or tension mounting depending on sensor type.
- Threaded holes or flanges for secure mechanical integration.
- Optional load buttons or spherical washers to ensure uniform load distribution.
Configuration Steps:
1. Mechanical Installation: Secure the sensor using the designated mounting holes or flanges.
2. Electrical Connection: Connect excitation and signal lines according to the wiring diagram.
3. Signal Conditioning: Connect to amplifier or data acquisition system; set gain and zero offset.
4. Calibration Check: Verify output under known load conditions.
5. System Integration: Configure control or monitoring software to interpret sensor output.
Environmental Considerations:
- Avoid exposure to excessive moisture, corrosive chemicals, or extreme temperatures unless specified.
- Use protective housings or sealing options for outdoor or washdown environments.
## 7. Performance & Capabilities
Speed and Response:
- Fast response time (<1 ms typical), suitable for dynamic force measurement.
- High-frequency response up to several kHz depending on mechanical design.
Capacity and Range:
- Configurable from low-force precision sensors (10 N) to heavy-duty industrial sensors (500 kN).
- Overload protection typically up to 150% of rated capacity.
Efficiency and Stability:
- Low power consumption due to passive strain-gauge bridge design.
- Excellent long-term stability with minimal zero drift.
Limitations:
- Sensitive to off-axis loading; proper alignment required for accurate results.
- Requires stable excitation voltage for consistent output.
- Environmental sealing must be maintained to prevent moisture ingress.
Dynamic Performance:
- Suitable for both static and dynamic measurements.
- Capable of capturing transient loads and impact forces with high fidelity.
## 8. Standards & Compliance
Certifications and Compliance:
- CE Conformity: Meets EU directives for EMC and low-voltage safety.
- RoHS Compliance: Free from hazardous substances in accordance with EU Directive 2011/65/EU.
- REACH Compliance: Manufactured in accordance with chemical safety regulations.
- Calibration Standards: Traceable to ISO 376 or equivalent national standards.
- Quality Management: Manufactured under ISO 9001-certified quality system.
Industry Standards:
- Compatible with standard strain-gauge bridge configurations (350 Ω nominal).
- Electrical and mechanical interfaces conform to common industrial sensor standards.
- Optional versions available for compliance with specific industry requirements (e.g., automotive, aerospace).
## 9. Additional Information
Warranty:
- Standard warranty period: 12 months from delivery date.
- Extended warranty options available for OEM and long-term supply agreements.
Support and Services:
- Technical support for installation, calibration, and integration.
- Application engineering for custom sensor design and adaptation.
- Calibration and re-certification services available through authorized service centers.
Maintenance:
- Periodic inspection recommended to verify mechanical integrity and signal stability.
- Recalibration intervals typically 12–24 months depending on usage conditions.
- Clean with mild solvents; avoid mechanical shock or overload.
Software and Updates:
- Optional configuration software for sensors with integrated electronics.
- Firmware updates available for digital-output models.
- Documentation and data sheets downloadable from manufacturer’s website.
Customization Options:
- Custom mechanical geometry (flange, button, or ring type).
- Tailored measurement ranges and sensitivity.
- Special materials (titanium, stainless steel, aluminum).
- Integrated electronics for specific output formats.
- Multi-axis configurations upon request.
### Summary
The SEForce series represents a versatile family of DMS-based force sensors engineered for precision measurement of mechanical loads in industrial, laboratory, and research environments. Its modular design allows for customization of capacity, geometry, and output, making it suitable for a wide range of applications—from delicate laboratory measurements to heavy industrial force monitoring.
With high accuracy, robust construction, and flexible integration options, SEForce sensors deliver reliable performance under demanding conditions. Compliance with international standards, combined with available calibration and support services, ensures long-term operational reliability and traceability.
Keywords for Technical Search:
SEForce, DMS sensor, strain gauge force sensor, load cell, force transducer, compression sensor, tension sensor, industrial measurement, precision force measurement, custom force sensor, mV/V output, 4–20 mA, 0–10 V, IP65, IP67, calibration, ISO 9001, CE, RoHS.
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