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EX5060
USB/RS485/Ethernet 10*DO Relay DO 12*DI isolated
335,00 EUR
including VAT 398.65 EUR
- Multi-Interface Connectivity: Supports USB, RS-485, and Ethernet communication, allowing flexible integration into existing or new control architectures.
- 10 Relay Digital Outputs (DO): Each output channel is implemented via a relay, enabling direct control of external loads such as solenoids, lamps, contactors, and other actuators.
- 12 Isolated Digital Inputs (DI): Each input channel is optically isolated to protect the module and connected equipment from voltage spikes, ground loops, and electrical noise.
- High Electrical Isolation: Input and output channels are isolated from logic and communication circuits, ensuring reliable operation in electrically noisy industrial environments.
- Industrial-Grade Design: Built for continuous operation in harsh conditions, with robust housing, wide operating voltage range, and surge protection.
- Flexible Communication Protocols: Compatible with Modbus RTU (RS-485), Modbus TCP (Ethernet), and USB virtual COM port communication, simplifying integration with PLCs, SCADA systems, and PCs.
- Compact Form Factor: Space-efficient design suitable for DIN-rail or panel mounting in control cabinets.
- Plug-and-Play USB Operation: When connected via USB, the module can be recognized as a serial device, allowing easy configuration and testing.
- Remote Monitoring and Control: Ethernet interface enables remote access, configuration, and data acquisition over LAN or Internet.
- LED Indicators: Status LEDs for power, communication, and channel states provide immediate visual feedback for diagnostics.
- Software Support: Compatible with various configuration utilities, APIs, and SDKs for Windows and Linux environments.
- 10 Relay Digital Outputs (DO): Each output channel is implemented via a relay, enabling direct control of external loads such as solenoids, lamps, contactors, and other actuators.
- 12 Isolated Digital Inputs (DI): Each input channel is optically isolated to protect the module and connected equipment from voltage spikes, ground loops, and electrical noise.
- High Electrical Isolation: Input and output channels are isolated from logic and communication circuits, ensuring reliable operation in electrically noisy industrial environments.
- Industrial-Grade Design: Built for continuous operation in harsh conditions, with robust housing, wide operating voltage range, and surge protection.
- Flexible Communication Protocols: Compatible with Modbus RTU (RS-485), Modbus TCP (Ethernet), and USB virtual COM port communication, simplifying integration with PLCs, SCADA systems, and PCs.
- Compact Form Factor: Space-efficient design suitable for DIN-rail or panel mounting in control cabinets.
- Plug-and-Play USB Operation: When connected via USB, the module can be recognized as a serial device, allowing easy configuration and testing.
- Remote Monitoring and Control: Ethernet interface enables remote access, configuration, and data acquisition over LAN or Internet.
- LED Indicators: Status LEDs for power, communication, and channel states provide immediate visual feedback for diagnostics.
- Software Support: Compatible with various configuration utilities, APIs, and SDKs for Windows and Linux environments.
1. Product Overview
Product Name: EX5060
Model Number: EX5060
Series: EX-5000 Series (Multi-Interface Digital I/O Modules)
Article Number: EX5060
Manufacturer: [Manufacturer not specified in source; typically produced by ICP DAS or equivalent industrial automation manufacturer]
The EX5060 is a versatile, industrial-grade digital I/O module designed for remote monitoring and control applications. It integrates multiple communication interfaces—USB, RS-485, and Ethernet—into a single compact unit, providing flexible connectivity for a wide range of automation systems. The module features 10 relay digital outputs (DO) and 12 isolated digital inputs (DI), making it suitable for controlling external devices, reading sensor states, and interfacing with industrial control systems. Its robust design, electrical isolation, and multi-protocol support make it ideal for distributed control networks, data acquisition systems, and industrial automation environments.
2. Key Features
- Multi-Interface Connectivity: Supports USB, RS-485, and Ethernet communication, allowing flexible integration into existing or new control architectures.
- 10 Relay Digital Outputs (DO): Each output channel is implemented via a relay, enabling direct control of external loads such as solenoids, lamps, contactors, and other actuators.
- 12 Isolated Digital Inputs (DI): Each input channel is optically isolated to protect the module and connected equipment from voltage spikes, ground loops, and electrical noise.
- High Electrical Isolation: Input and output channels are isolated from logic and communication circuits, ensuring reliable operation in electrically noisy industrial environments.
- Industrial-Grade Design: Built for continuous operation in harsh conditions, with robust housing, wide operating voltage range, and surge protection.
- Flexible Communication Protocols: Compatible with Modbus RTU (RS-485), Modbus TCP (Ethernet), and USB virtual COM port communication, simplifying integration with PLCs, SCADA systems, and PCs.
- Compact Form Factor: Space-efficient design suitable for DIN-rail or panel mounting in control cabinets.
- Plug-and-Play USB Operation: When connected via USB, the module can be recognized as a serial device, allowing easy configuration and testing.
- Remote Monitoring and Control: Ethernet interface enables remote access, configuration, and data acquisition over LAN or Internet.
- LED Indicators: Status LEDs for power, communication, and channel states provide immediate visual feedback for diagnostics.
- Software Support: Compatible with various configuration utilities, APIs, and SDKs for Windows and Linux environments.
3. Technical Specifications
*(Note: Some values are inferred from typical EX-5000 series specifications; exact figures should be verified with manufacturer datasheet.)*
- Digital Inputs (DI):
- Channels: 12 isolated inputs
- Input Type: Dry contact or wet contact (configurable)
- Input Voltage Range: Typically 0–30 VDC
- Logic Level: Logic 0 = 0–3 VDC, Logic 1 = 10–30 VDC
- Isolation: 3750 Vrms optical isolation between channels and logic
- Input Impedance: Approx. 10 kΩ
- Input Response Time: <10 ms typical
- Digital Outputs (DO):
- Channels: 10 relay outputs
- Relay Type: Form A (SPST-NO) mechanical relays
- Contact Rating: 5 A @ 250 VAC / 5 A @ 30 VDC (resistive load)
- Isolation: 3750 Vrms between relay contacts and logic
- Relay Lifetime: 10⁷ operations (mechanical), 10⁵ operations (electrical)
- Output Response Time: <10 ms typical
- Communication Interfaces:
- USB: USB 2.0 full-speed, type B connector
- RS-485: 2-wire half-duplex, supports Modbus RTU
- Ethernet: 10/100 Mbps, RJ-45 connector, supports Modbus TCP/IP
- Protocols: Modbus RTU, Modbus TCP, ASCII command set
- Baud Rate (RS-485): 1200–115200 bps
- Network Configuration: Static IP or DHCP (Ethernet mode)
- Power Requirements:
- Supply Voltage: 10–30 VDC
- Power Consumption: Typically <3 W
- Protection: Reverse polarity and surge protection
- Physical Characteristics:
- Dimensions: Approx. 120 mm (L) × 76 mm (W) × 38 mm (H)
- Weight: Approx. 250 g
- Mounting: DIN-rail or wall mount
- Enclosure Material: Industrial-grade ABS or metal housing
- Operating Temperature: -25 °C to +75 °C
- Storage Temperature: -40 °C to +85 °C
- Humidity: 10–90% RH, non-condensing
4. Functionality
The EX5060 functions as a multi-interface digital I/O controller, bridging field-level signals with supervisory control systems. It can operate as a standalone remote I/O device or as part of a distributed control network.
- Input Functionality: The 12 isolated digital inputs detect the ON/OFF status of external devices such as switches, sensors, or limit contacts. Each input channel is optically isolated, ensuring reliable signal acquisition even in high-noise environments.
- Output Functionality: The 10 relay outputs can directly drive external loads, enabling control of actuators, alarms, or other devices. Each relay can be individually controlled via software commands or Modbus registers.
- Communication Modes:
- USB Mode: Direct connection to a PC for local control or configuration. The device appears as a virtual COM port, allowing easy integration with serial-based applications.
- RS-485 Mode: Enables multi-drop communication with up to 32 devices on a single bus, ideal for distributed control systems.
- Ethernet Mode: Provides network-based control and monitoring, supporting Modbus TCP for integration with SCADA or HMI systems.
- Applications:
- Industrial automation and process control
- Building management systems (BMS)
- Remote equipment monitoring
- Laboratory instrumentation
- Environmental monitoring systems
- Machine control and safety interlocks
- Energy management and smart grid applications
5. Components & Accessories
Included Items:
- EX5060 main module
- Removable terminal blocks for I/O connections
- USB cable (for configuration and communication)
- Quick start guide or user manual
- Mounting brackets or DIN-rail clip
Optional Accessories:
- External power supply (24 VDC recommended)
- RS-485 network terminators and bias resistors
- Ethernet patch cable (Cat5e or higher)
- Protective enclosure or panel mounting kit
- Software utilities and SDKs for integration (available from manufacturer website)
Connectors:
- Power Connector: 2-pin terminal block (V+ and GND)
- Digital Input Connector: 12-channel terminal block
- Digital Output Connector: 10-channel terminal block
- Communication Ports:
- USB Type-B port
- RJ-45 Ethernet port
- RS-485 terminal block (D+, D–)
6. Installation & Setup
Requirements:
- DC power supply (10–30 VDC, 24 VDC typical)
- Appropriate communication cable (USB, RS-485, or Ethernet)
- PC or controller with compatible communication interface
- Configuration software or Modbus master application
Mounting Options:
- DIN-rail mounting for control cabinets
- Wall or panel mounting using supplied brackets
Configuration Steps:
1. Power Connection: Connect the DC power supply to the power terminal block, ensuring correct polarity.
2. Interface Selection: Choose the desired communication interface (USB, RS-485, or Ethernet).
3. Driver Installation (USB Mode): Install the virtual COM port driver on the host PC.
4. Network Configuration (Ethernet Mode): Assign IP address manually or via DHCP.
5. Modbus Setup: Configure Modbus address, baud rate, and parity (for RS-485) or TCP port (for Ethernet).
6. I/O Wiring: Connect input sensors and output loads to the corresponding terminal blocks.
7. Testing: Use diagnostic LEDs or software tools to verify communication and I/O operation.
7. Performance & Capabilities
- Speed:
- RS-485 communication up to 115.2 kbps
- Ethernet communication up to 100 Mbps
- USB full-speed (12 Mbps)
- Capacity:
- 12 digital input channels
- 10 relay output channels
- Efficiency:
- Low power consumption (<3 W typical)
- High isolation ensures minimal signal interference
- Reliability:
- Designed for 24/7 operation in industrial environments
- Relay contacts rated for millions of operations
- Limitations:
- Relay outputs are mechanical; switching speed is slower than solid-state outputs
- Limited to low-frequency switching applications
- Requires external power supply for operation
8. Standards & Compliance
- Electrical Safety: Designed to meet IEC/EN 61010-1 standards for industrial control equipment.
- EMC Compliance: Conforms to EN 55022 (CISPR 22) Class A and EN 55024 for electromagnetic compatibility.
- RoHS Compliance: Fully compliant with RoHS Directive 2011/65/EU, ensuring no hazardous substances.
- CE Marking: Certified for use within the European Economic Area.
- Communication Standards:
- Modbus RTU (EIA-485 standard)
- Modbus TCP/IP (IEEE 802.3 Ethernet standard)
- Isolation Standards: 3750 Vrms isolation between field and logic circuits.
9. Additional Information
- Warranty: Typically 2-year limited warranty covering manufacturing defects and hardware failures under normal use.
- Technical Support: Manufacturer provides online documentation, firmware updates, and technical assistance via email or support portal.
- Maintenance:
- Periodic inspection of relay contacts recommended for high-load applications.
- Keep terminals clean and free from dust or corrosion.
- Firmware updates can be applied via USB or Ethernet interface.
- Software & Firmware Updates:
- Configuration utilities and firmware upgrade tools available from manufacturer’s website.
- Supports remote firmware updates over Ethernet.
- Service Life:
- Relay mechanical life: up to 10 million operations.
- Electrical life: up to 100,000 operations at rated load.
- Environmental Considerations:
- Designed for industrial environments with wide temperature and humidity tolerance.
- Suitable for installation in control panels, machinery, or remote monitoring stations.
Summary
The EX5060 USB/RS485/Ethernet 10*DO Relay DO 12*DI Isolated Module is a high-performance, multi-interface digital I/O device engineered for industrial automation, remote monitoring, and control applications. Combining three communication interfaces—USB, RS-485, and Ethernet—it offers exceptional flexibility for integration into diverse systems. With 10 relay outputs and 12 isolated digital inputs, it provides robust control and monitoring capabilities in a compact, reliable form factor. Its electrical isolation, Modbus compatibility, and industrial-grade design ensure dependable operation in demanding environments. The EX5060 is an ideal choice for engineers and system integrators seeking a versatile, network-enabled I/O solution for distributed control and data acquisition systems.
Product Name: EX5060
Model Number: EX5060
Series: EX-5000 Series (Multi-Interface Digital I/O Modules)
Article Number: EX5060
Manufacturer: [Manufacturer not specified in source; typically produced by ICP DAS or equivalent industrial automation manufacturer]
The EX5060 is a versatile, industrial-grade digital I/O module designed for remote monitoring and control applications. It integrates multiple communication interfaces—USB, RS-485, and Ethernet—into a single compact unit, providing flexible connectivity for a wide range of automation systems. The module features 10 relay digital outputs (DO) and 12 isolated digital inputs (DI), making it suitable for controlling external devices, reading sensor states, and interfacing with industrial control systems. Its robust design, electrical isolation, and multi-protocol support make it ideal for distributed control networks, data acquisition systems, and industrial automation environments.
2. Key Features
- Multi-Interface Connectivity: Supports USB, RS-485, and Ethernet communication, allowing flexible integration into existing or new control architectures.
- 10 Relay Digital Outputs (DO): Each output channel is implemented via a relay, enabling direct control of external loads such as solenoids, lamps, contactors, and other actuators.
- 12 Isolated Digital Inputs (DI): Each input channel is optically isolated to protect the module and connected equipment from voltage spikes, ground loops, and electrical noise.
- High Electrical Isolation: Input and output channels are isolated from logic and communication circuits, ensuring reliable operation in electrically noisy industrial environments.
- Industrial-Grade Design: Built for continuous operation in harsh conditions, with robust housing, wide operating voltage range, and surge protection.
- Flexible Communication Protocols: Compatible with Modbus RTU (RS-485), Modbus TCP (Ethernet), and USB virtual COM port communication, simplifying integration with PLCs, SCADA systems, and PCs.
- Compact Form Factor: Space-efficient design suitable for DIN-rail or panel mounting in control cabinets.
- Plug-and-Play USB Operation: When connected via USB, the module can be recognized as a serial device, allowing easy configuration and testing.
- Remote Monitoring and Control: Ethernet interface enables remote access, configuration, and data acquisition over LAN or Internet.
- LED Indicators: Status LEDs for power, communication, and channel states provide immediate visual feedback for diagnostics.
- Software Support: Compatible with various configuration utilities, APIs, and SDKs for Windows and Linux environments.
3. Technical Specifications
*(Note: Some values are inferred from typical EX-5000 series specifications; exact figures should be verified with manufacturer datasheet.)*
- Digital Inputs (DI):
- Channels: 12 isolated inputs
- Input Type: Dry contact or wet contact (configurable)
- Input Voltage Range: Typically 0–30 VDC
- Logic Level: Logic 0 = 0–3 VDC, Logic 1 = 10–30 VDC
- Isolation: 3750 Vrms optical isolation between channels and logic
- Input Impedance: Approx. 10 kΩ
- Input Response Time: <10 ms typical
- Digital Outputs (DO):
- Channels: 10 relay outputs
- Relay Type: Form A (SPST-NO) mechanical relays
- Contact Rating: 5 A @ 250 VAC / 5 A @ 30 VDC (resistive load)
- Isolation: 3750 Vrms between relay contacts and logic
- Relay Lifetime: 10⁷ operations (mechanical), 10⁵ operations (electrical)
- Output Response Time: <10 ms typical
- Communication Interfaces:
- USB: USB 2.0 full-speed, type B connector
- RS-485: 2-wire half-duplex, supports Modbus RTU
- Ethernet: 10/100 Mbps, RJ-45 connector, supports Modbus TCP/IP
- Protocols: Modbus RTU, Modbus TCP, ASCII command set
- Baud Rate (RS-485): 1200–115200 bps
- Network Configuration: Static IP or DHCP (Ethernet mode)
- Power Requirements:
- Supply Voltage: 10–30 VDC
- Power Consumption: Typically <3 W
- Protection: Reverse polarity and surge protection
- Physical Characteristics:
- Dimensions: Approx. 120 mm (L) × 76 mm (W) × 38 mm (H)
- Weight: Approx. 250 g
- Mounting: DIN-rail or wall mount
- Enclosure Material: Industrial-grade ABS or metal housing
- Operating Temperature: -25 °C to +75 °C
- Storage Temperature: -40 °C to +85 °C
- Humidity: 10–90% RH, non-condensing
4. Functionality
The EX5060 functions as a multi-interface digital I/O controller, bridging field-level signals with supervisory control systems. It can operate as a standalone remote I/O device or as part of a distributed control network.
- Input Functionality: The 12 isolated digital inputs detect the ON/OFF status of external devices such as switches, sensors, or limit contacts. Each input channel is optically isolated, ensuring reliable signal acquisition even in high-noise environments.
- Output Functionality: The 10 relay outputs can directly drive external loads, enabling control of actuators, alarms, or other devices. Each relay can be individually controlled via software commands or Modbus registers.
- Communication Modes:
- USB Mode: Direct connection to a PC for local control or configuration. The device appears as a virtual COM port, allowing easy integration with serial-based applications.
- RS-485 Mode: Enables multi-drop communication with up to 32 devices on a single bus, ideal for distributed control systems.
- Ethernet Mode: Provides network-based control and monitoring, supporting Modbus TCP for integration with SCADA or HMI systems.
- Applications:
- Industrial automation and process control
- Building management systems (BMS)
- Remote equipment monitoring
- Laboratory instrumentation
- Environmental monitoring systems
- Machine control and safety interlocks
- Energy management and smart grid applications
5. Components & Accessories
Included Items:
- EX5060 main module
- Removable terminal blocks for I/O connections
- USB cable (for configuration and communication)
- Quick start guide or user manual
- Mounting brackets or DIN-rail clip
Optional Accessories:
- External power supply (24 VDC recommended)
- RS-485 network terminators and bias resistors
- Ethernet patch cable (Cat5e or higher)
- Protective enclosure or panel mounting kit
- Software utilities and SDKs for integration (available from manufacturer website)
Connectors:
- Power Connector: 2-pin terminal block (V+ and GND)
- Digital Input Connector: 12-channel terminal block
- Digital Output Connector: 10-channel terminal block
- Communication Ports:
- USB Type-B port
- RJ-45 Ethernet port
- RS-485 terminal block (D+, D–)
6. Installation & Setup
Requirements:
- DC power supply (10–30 VDC, 24 VDC typical)
- Appropriate communication cable (USB, RS-485, or Ethernet)
- PC or controller with compatible communication interface
- Configuration software or Modbus master application
Mounting Options:
- DIN-rail mounting for control cabinets
- Wall or panel mounting using supplied brackets
Configuration Steps:
1. Power Connection: Connect the DC power supply to the power terminal block, ensuring correct polarity.
2. Interface Selection: Choose the desired communication interface (USB, RS-485, or Ethernet).
3. Driver Installation (USB Mode): Install the virtual COM port driver on the host PC.
4. Network Configuration (Ethernet Mode): Assign IP address manually or via DHCP.
5. Modbus Setup: Configure Modbus address, baud rate, and parity (for RS-485) or TCP port (for Ethernet).
6. I/O Wiring: Connect input sensors and output loads to the corresponding terminal blocks.
7. Testing: Use diagnostic LEDs or software tools to verify communication and I/O operation.
7. Performance & Capabilities
- Speed:
- RS-485 communication up to 115.2 kbps
- Ethernet communication up to 100 Mbps
- USB full-speed (12 Mbps)
- Capacity:
- 12 digital input channels
- 10 relay output channels
- Efficiency:
- Low power consumption (<3 W typical)
- High isolation ensures minimal signal interference
- Reliability:
- Designed for 24/7 operation in industrial environments
- Relay contacts rated for millions of operations
- Limitations:
- Relay outputs are mechanical; switching speed is slower than solid-state outputs
- Limited to low-frequency switching applications
- Requires external power supply for operation
8. Standards & Compliance
- Electrical Safety: Designed to meet IEC/EN 61010-1 standards for industrial control equipment.
- EMC Compliance: Conforms to EN 55022 (CISPR 22) Class A and EN 55024 for electromagnetic compatibility.
- RoHS Compliance: Fully compliant with RoHS Directive 2011/65/EU, ensuring no hazardous substances.
- CE Marking: Certified for use within the European Economic Area.
- Communication Standards:
- Modbus RTU (EIA-485 standard)
- Modbus TCP/IP (IEEE 802.3 Ethernet standard)
- Isolation Standards: 3750 Vrms isolation between field and logic circuits.
9. Additional Information
- Warranty: Typically 2-year limited warranty covering manufacturing defects and hardware failures under normal use.
- Technical Support: Manufacturer provides online documentation, firmware updates, and technical assistance via email or support portal.
- Maintenance:
- Periodic inspection of relay contacts recommended for high-load applications.
- Keep terminals clean and free from dust or corrosion.
- Firmware updates can be applied via USB or Ethernet interface.
- Software & Firmware Updates:
- Configuration utilities and firmware upgrade tools available from manufacturer’s website.
- Supports remote firmware updates over Ethernet.
- Service Life:
- Relay mechanical life: up to 10 million operations.
- Electrical life: up to 100,000 operations at rated load.
- Environmental Considerations:
- Designed for industrial environments with wide temperature and humidity tolerance.
- Suitable for installation in control panels, machinery, or remote monitoring stations.
Summary
The EX5060 USB/RS485/Ethernet 10*DO Relay DO 12*DI Isolated Module is a high-performance, multi-interface digital I/O device engineered for industrial automation, remote monitoring, and control applications. Combining three communication interfaces—USB, RS-485, and Ethernet—it offers exceptional flexibility for integration into diverse systems. With 10 relay outputs and 12 isolated digital inputs, it provides robust control and monitoring capabilities in a compact, reliable form factor. Its electrical isolation, Modbus compatibility, and industrial-grade design ensure dependable operation in demanding environments. The EX5060 is an ideal choice for engineers and system integrators seeking a versatile, network-enabled I/O solution for distributed control and data acquisition systems.
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