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EX9060A-MTCP
Modbus TCPIP to isolated 5*DI 3*Relay 125VAC
333,00 EUR
including VAT 396.27 EUR
- Ethernet‑based Distributed I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) with RJ‑45 interface for direct network integration.
- Modbus/TCP and UDP Protocols:
Fully compatible with Modbus/TCP over TCP/IP and UDP for open connectivity with PLCs, SCADA, and HMI systems.
- 5 Isolated Digital Inputs:
Accepts dry or wet contact signals with optical isolation up to 3750 Vrms.
- 3 Relay Outputs:
RL1 (Form A), RL2 and RL3 (Form C) rated 0.6 A @ 125 VAC / 2 A @ 30 VDC.
- Input Latch and Counter Functions:
Each DI channel supports latch and 32‑bit counter (up to 500 Hz).
- Pulse Output and Delay Output:
Relay outputs support programmable pulse and delay timing.
- DIO Synchronization (Mirror Function):
Local DI states can be mirrored to DO channels for direct hardware interlocking.
- Auto‑Off Timer:
Configurable timeout for digital outputs to ensure safe operation.
- High Isolation and Surge Protection:
3750 Vrms I/O isolation, 500 V surge strength on relay contacts.
- Smart Functions:
Built‑in watchdogs, power‑on/safe values, and dual watchdog (module + host) protection.
- Web Server Interface:
Embedded HTTP server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) with RJ‑45 interface for direct network integration.
- Modbus/TCP and UDP Protocols:
Fully compatible with Modbus/TCP over TCP/IP and UDP for open connectivity with PLCs, SCADA, and HMI systems.
- 5 Isolated Digital Inputs:
Accepts dry or wet contact signals with optical isolation up to 3750 Vrms.
- 3 Relay Outputs:
RL1 (Form A), RL2 and RL3 (Form C) rated 0.6 A @ 125 VAC / 2 A @ 30 VDC.
- Input Latch and Counter Functions:
Each DI channel supports latch and 32‑bit counter (up to 500 Hz).
- Pulse Output and Delay Output:
Relay outputs support programmable pulse and delay timing.
- DIO Synchronization (Mirror Function):
Local DI states can be mirrored to DO channels for direct hardware interlocking.
- Auto‑Off Timer:
Configurable timeout for digital outputs to ensure safe operation.
- High Isolation and Surge Protection:
3750 Vrms I/O isolation, 500 V surge strength on relay contacts.
- Smart Functions:
Built‑in watchdogs, power‑on/safe values, and dual watchdog (module + host) protection.
- Web Server Interface:
Embedded HTTP server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
Comprehensive Product Summary – EX9060A‑MTCP
### 1. Product Overview
Product Name: EX9060A‑MTCP
Model: EX9060A‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9060A‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to isolated 5‑channel Digital Input and 3‑channel Relay Output module
Manual Reference: EX9000‑MTCP User’s Manual, Ethernet I/O Version 2.0 (Printed June 1, 2016)
The EX9060A‑MTCP belongs to the EX9000‑MTCP family of Ethernet‑based distributed I/O modules designed for industrial data acquisition and control. It provides seamless Modbus/TCP connectivity over standard Ethernet networks and integrates both digital input and relay output channels in a compact, isolated module suitable for remote monitoring and control applications.
### 2. Key Features
- Ethernet‑based Distributed I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) with RJ‑45 interface for direct network integration.
- Modbus/TCP and UDP Protocols:
Fully compatible with Modbus/TCP over TCP/IP and UDP for open connectivity with PLCs, SCADA, and HMI systems.
- 5 Isolated Digital Inputs:
Accepts dry or wet contact signals with optical isolation up to 3750 Vrms.
- 3 Relay Outputs:
RL1 (Form A), RL2 and RL3 (Form C) rated 0.6 A @ 125 VAC / 2 A @ 30 VDC.
- Input Latch and Counter Functions:
Each DI channel supports latch and 32‑bit counter (up to 500 Hz).
- Pulse Output and Delay Output:
Relay outputs support programmable pulse and delay timing.
- DIO Synchronization (Mirror Function):
Local DI states can be mirrored to DO channels for direct hardware interlocking.
- Auto‑Off Timer:
Configurable timeout for digital outputs to ensure safe operation.
- High Isolation and Surge Protection:
3750 Vrms I/O isolation, 500 V surge strength on relay contacts.
- Smart Functions:
Built‑in watchdogs, power‑on/safe values, and dual watchdog (module + host) protection.
- Web Server Interface:
Embedded HTTP server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
### 3. Technical Specifications
Ethernet Interface
- Standards: 10 BASE‑T IEEE 802.3 / 100 BASE‑TX IEEE 802.3u
- Connector: RJ‑45 modular jack
- Wiring: UTP Cat 5 or higher
- Data Rate: 10/100 Mbps auto‑negotiation
- Protocols: Modbus/TCP on TCP/IP and UDP
- Isolation (Ethernet): 1500 V DC
Power Requirements
- Supply Voltage: +10 to +30 V DC (unregulated)
- Protection: Over‑voltage and reverse‑polarity protection
- Typical Consumption: 2.0 W
Digital Inputs (DI0 – DI4)
- Channels: 5 isolated (single‑ended, common source/ground)
- Input Type: Dry or Wet contact (selectable)
- Logic Levels:
- Dry Contact – Logic 0: Close to GND; Logic 1: Open
- Wet Contact – Logic 0: 0 – 2 V DC max; Logic 1: 10 – 50 V DC
- Input Impedance: 3 kΩ (wet contact)
- Counter Function: 32‑bit + 1‑bit overflow, up to 500 Hz
- Optical Isolation: 3750 Vrms
Relay Outputs (RL1 – RL3)
- Channels: 3 (1 Form A + 2 Form C)
- Contact Rating: 0.6 A @ 125 VAC / 2 A @ 30 V DC
- Surge Strength: 500 V
- Operate Time: ≤ 3 ms
- Release Time: ≤ 2 ms
- Mechanical Life: ≥ 5 × 10⁵ operations
- Pulse Output: Up to 500 Hz per channel
Isolation & Protection
- I/O Isolation: 3750 Vrms (optical)
- Power Isolation: 1500 V DC (Ethernet communication)
- Surge Protection: 500 V on relay contacts
Environmental
- Operating Temperature: –25 °C to +75 °C
- Storage Temperature: –25 °C to +85 °C
- Humidity: 5 – 95 % RH (non‑condensing)
- Atmosphere: No corrosive gases
Mechanical
- Enclosure: ABS plastic with captive mounting hardware
- Mounting: DIN‑rail, wall, or stack mount
- Terminal Block: Plug‑in screw type, accepts 0.5 – 2.5 mm² (1 × #12 AWG or 2 × #14–22 AWG)
- LED Indicators: Power (red), Link/Activity (10/100 Mbps, Tx/Rx)
### 4. Functionality
Operating Principle
The EX9060A‑MTCP converts Ethernet‑based Modbus/TCP commands into isolated digital input and relay output operations. It acts as a Modbus/TCP server, responding to client requests from PLCs, SCADA, or HMI systems. Inputs can be read as discrete bits or counters, while outputs can be controlled individually or in groups.
Use Cases & Applications
- Industrial automation and process control
- Building management systems (lighting, HVAC, access control)
- Remote equipment monitoring and alarm systems
- Machine status indication and interlocking
- Energy management and facility monitoring
- Integration with Modbus/TCP‑enabled PLCs or SCADA software
Compatibility
- Works with any Modbus/TCP master device
- Supported by ExpertDAQ Utility, Modbus OPC servers, and third‑party HMI/SCADA packages
- Provides DLL and ActiveX interfaces for custom software (VB, VC++, Delphi, C++ Builder)
### 5. Components & Accessories
Included Items
- EX9060A‑MTCP module
- Plug‑in screw terminal block
- DIN‑rail mounting clip
- Quick start guide / user manual (digital)
Optional Accessories
- 24 V DC regulated power supply
- Ethernet cables (Cat 5e UTP)
- Wall‑mount brackets
- ExpertDAQ configuration utility (downloadable)
Connectors
- RJ‑45 Ethernet port
- Power terminals (+Vs, GND)
- DI terminals (DI0–DI4, DI.COM)
- Relay terminals (RL1 COM/NO, RL2 COM/NC/NO, RL3 COM/NC/NO)
### 6. Installation & Setup
System Requirements
- Host PC: IBM PC‑compatible, Pentium or higher
- OS: Windows 95/98/2000/NT 4.0 (SP3/SP4)/XP or later
- RAM: ≥ 32 MB; HDD: ≥ 20 MB free
- Ethernet Card: 10/100 Mbps
- Ethernet Hub/Switch (≥ 2 ports)
- Power Supply: +10 to +30 V DC unregulated
Wiring Guidelines
- Use continuous wires (0.5–2.5 mm²) without splices.
- Keep input and output wiring separate to reduce noise.
- Avoid routing near high‑energy lines.
- Use anti‑static precautions in low‑humidity environments.
Mounting Options
- DIN‑rail mount (default)
- Wall mount via screws
- Stack mount for multi‑module assemblies
Configuration
- Default IP: 10.0.0.1 Subnet: 255.0.0.0 Gateway: 10.0.0.1
- DHCP: Disabled by default (can be enabled via utility)
- Web Server: Disabled by default
- Module ID: 00 (default)
- Password: 00000000
Network Ports
| Protocol | Port | Description |
|-----------|------|-------------|
| TCP | 502 | Modbus/TCP communication |
| UDP | 1025 | ASCII command interface |
| UDP | 5168 | Event/Stream data broadcast |
| TCP | 80 | HTTP web server |
Setup Utility
The ExpertDAQ Ethernet I/O Utility detects modules on the network, configures IP settings, sets stream/event destinations, and monitors I/O status graphically. Modules can be added locally or remotely via IP address and secured with password protection.
### 7. Performance & Capabilities
Digital Input Performance
- Counter frequency: ≤ 500 Hz
- Counter resolution: 32 bits + overflow bit
- Latch response: software‑configurable (Lo‑Hi or Hi‑Lo)
- Signal filter width: programmable (0.5 ms units)
Relay Output Performance
- Switching speed: Operate ≤ 3 ms, Release ≤ 2 ms
- Pulse output frequency: ≤ 500 Hz
- Contact life: ≥ 5 × 10⁵ operations
- Isolation between channels: individual common contacts
Network Performance
- Data throughput: up to 100 Mbps
- Supports up to 8 simultaneous UDP stream/event destinations
- Response time: typ. < 10 ms (local LAN)
Limitations
- Relay contacts not suitable for high‑current loads (> 2 A DC or > 0.6 A AC)
- Counter frequency limited to 500 Hz per channel
- Requires external 24 V DC supply for industrial operation
### 8. Standards & Compliance
- Communication Standards: IEEE 802.3 / 802.3u Ethernet
- Protocol Compliance: Modbus/TCP (Industrial Standard)
- Isolation Ratings: Ethernet 1500 V DC; I/O 3750 Vrms
- Environmental: Designed for industrial temperature range (–25 °C to +75 °C)
- Safety: Over‑voltage and reverse‑polarity protection
- EMC: Meets industrial EMI/ESD guidelines (anti‑static precautions recommended)
- Firmware: Version 6.000 or later supports dual watchdog and safe value functions
### 9. Additional Information
Warranty & Support
- Standard manufacturer warranty (typically 1 year)
- Technical support and firmware updates available via [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Free download of manuals and configuration utilities
Maintenance
- Periodically inspect terminal connections for tightness and corrosion.
- Keep module free from dust and moisture.
- Use anti‑static precautions when handling.
Firmware & Software Updates
- Firmware upgradeable via Ethernet utility.
- Supports ActiveX and DLL API for custom applications.
- Compatible with TCPDAQ ActiveX Control and TCPDAQ.DLL API libraries.
Dual Watchdog Operation
- Module Watchdog: Hardware reset circuit monitors internal operation.
- Host Watchdog: Software timer monitors communication from host; on timeout, outputs go to safe state and LED flashes until reset.
Power‑On & Safe Values
- Power‑On Value: Defines default output state after startup or reset.
- Safe Value: Defines output state when host watchdog timeout occurs.
- Configurable via ASCII commands (~AA4V, ~AA5V).
Web Server Monitoring
- Built‑in HTTP interface for real‑time I/O status display.
- Password‑protected access.
- Compatible with Internet Explorer 5.5 or later.
Security
- Password protection for network and firmware configuration.
- Default password: 00000000 (user‑changeable).
### Summary
The EX9060A‑MTCP is a compact, Ethernet‑enabled digital I/O module integrating 5 isolated digital inputs and 3 relay outputs with full Modbus/TCP compatibility. It provides reliable, isolated signal interfacing for industrial automation systems, supporting both dry/wet contact inputs and Form A/C relay outputs. With built‑in web server, dual watchdog protection, and software development interfaces, it offers a flexible, network‑ready solution for distributed control, monitoring, and data acquisition in harsh industrial environments.
### 1. Product Overview
Product Name: EX9060A‑MTCP
Model: EX9060A‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9060A‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to isolated 5‑channel Digital Input and 3‑channel Relay Output module
Manual Reference: EX9000‑MTCP User’s Manual, Ethernet I/O Version 2.0 (Printed June 1, 2016)
The EX9060A‑MTCP belongs to the EX9000‑MTCP family of Ethernet‑based distributed I/O modules designed for industrial data acquisition and control. It provides seamless Modbus/TCP connectivity over standard Ethernet networks and integrates both digital input and relay output channels in a compact, isolated module suitable for remote monitoring and control applications.
### 2. Key Features
- Ethernet‑based Distributed I/O:
Supports 10/100 Mbps Ethernet (IEEE 802.3/802.3u) with RJ‑45 interface for direct network integration.
- Modbus/TCP and UDP Protocols:
Fully compatible with Modbus/TCP over TCP/IP and UDP for open connectivity with PLCs, SCADA, and HMI systems.
- 5 Isolated Digital Inputs:
Accepts dry or wet contact signals with optical isolation up to 3750 Vrms.
- 3 Relay Outputs:
RL1 (Form A), RL2 and RL3 (Form C) rated 0.6 A @ 125 VAC / 2 A @ 30 VDC.
- Input Latch and Counter Functions:
Each DI channel supports latch and 32‑bit counter (up to 500 Hz).
- Pulse Output and Delay Output:
Relay outputs support programmable pulse and delay timing.
- DIO Synchronization (Mirror Function):
Local DI states can be mirrored to DO channels for direct hardware interlocking.
- Auto‑Off Timer:
Configurable timeout for digital outputs to ensure safe operation.
- High Isolation and Surge Protection:
3750 Vrms I/O isolation, 500 V surge strength on relay contacts.
- Smart Functions:
Built‑in watchdogs, power‑on/safe values, and dual watchdog (module + host) protection.
- Web Server Interface:
Embedded HTTP server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
### 3. Technical Specifications
Ethernet Interface
- Standards: 10 BASE‑T IEEE 802.3 / 100 BASE‑TX IEEE 802.3u
- Connector: RJ‑45 modular jack
- Wiring: UTP Cat 5 or higher
- Data Rate: 10/100 Mbps auto‑negotiation
- Protocols: Modbus/TCP on TCP/IP and UDP
- Isolation (Ethernet): 1500 V DC
Power Requirements
- Supply Voltage: +10 to +30 V DC (unregulated)
- Protection: Over‑voltage and reverse‑polarity protection
- Typical Consumption: 2.0 W
Digital Inputs (DI0 – DI4)
- Channels: 5 isolated (single‑ended, common source/ground)
- Input Type: Dry or Wet contact (selectable)
- Logic Levels:
- Dry Contact – Logic 0: Close to GND; Logic 1: Open
- Wet Contact – Logic 0: 0 – 2 V DC max; Logic 1: 10 – 50 V DC
- Input Impedance: 3 kΩ (wet contact)
- Counter Function: 32‑bit + 1‑bit overflow, up to 500 Hz
- Optical Isolation: 3750 Vrms
Relay Outputs (RL1 – RL3)
- Channels: 3 (1 Form A + 2 Form C)
- Contact Rating: 0.6 A @ 125 VAC / 2 A @ 30 V DC
- Surge Strength: 500 V
- Operate Time: ≤ 3 ms
- Release Time: ≤ 2 ms
- Mechanical Life: ≥ 5 × 10⁵ operations
- Pulse Output: Up to 500 Hz per channel
Isolation & Protection
- I/O Isolation: 3750 Vrms (optical)
- Power Isolation: 1500 V DC (Ethernet communication)
- Surge Protection: 500 V on relay contacts
Environmental
- Operating Temperature: –25 °C to +75 °C
- Storage Temperature: –25 °C to +85 °C
- Humidity: 5 – 95 % RH (non‑condensing)
- Atmosphere: No corrosive gases
Mechanical
- Enclosure: ABS plastic with captive mounting hardware
- Mounting: DIN‑rail, wall, or stack mount
- Terminal Block: Plug‑in screw type, accepts 0.5 – 2.5 mm² (1 × #12 AWG or 2 × #14–22 AWG)
- LED Indicators: Power (red), Link/Activity (10/100 Mbps, Tx/Rx)
### 4. Functionality
Operating Principle
The EX9060A‑MTCP converts Ethernet‑based Modbus/TCP commands into isolated digital input and relay output operations. It acts as a Modbus/TCP server, responding to client requests from PLCs, SCADA, or HMI systems. Inputs can be read as discrete bits or counters, while outputs can be controlled individually or in groups.
Use Cases & Applications
- Industrial automation and process control
- Building management systems (lighting, HVAC, access control)
- Remote equipment monitoring and alarm systems
- Machine status indication and interlocking
- Energy management and facility monitoring
- Integration with Modbus/TCP‑enabled PLCs or SCADA software
Compatibility
- Works with any Modbus/TCP master device
- Supported by ExpertDAQ Utility, Modbus OPC servers, and third‑party HMI/SCADA packages
- Provides DLL and ActiveX interfaces for custom software (VB, VC++, Delphi, C++ Builder)
### 5. Components & Accessories
Included Items
- EX9060A‑MTCP module
- Plug‑in screw terminal block
- DIN‑rail mounting clip
- Quick start guide / user manual (digital)
Optional Accessories
- 24 V DC regulated power supply
- Ethernet cables (Cat 5e UTP)
- Wall‑mount brackets
- ExpertDAQ configuration utility (downloadable)
Connectors
- RJ‑45 Ethernet port
- Power terminals (+Vs, GND)
- DI terminals (DI0–DI4, DI.COM)
- Relay terminals (RL1 COM/NO, RL2 COM/NC/NO, RL3 COM/NC/NO)
### 6. Installation & Setup
System Requirements
- Host PC: IBM PC‑compatible, Pentium or higher
- OS: Windows 95/98/2000/NT 4.0 (SP3/SP4)/XP or later
- RAM: ≥ 32 MB; HDD: ≥ 20 MB free
- Ethernet Card: 10/100 Mbps
- Ethernet Hub/Switch (≥ 2 ports)
- Power Supply: +10 to +30 V DC unregulated
Wiring Guidelines
- Use continuous wires (0.5–2.5 mm²) without splices.
- Keep input and output wiring separate to reduce noise.
- Avoid routing near high‑energy lines.
- Use anti‑static precautions in low‑humidity environments.
Mounting Options
- DIN‑rail mount (default)
- Wall mount via screws
- Stack mount for multi‑module assemblies
Configuration
- Default IP: 10.0.0.1 Subnet: 255.0.0.0 Gateway: 10.0.0.1
- DHCP: Disabled by default (can be enabled via utility)
- Web Server: Disabled by default
- Module ID: 00 (default)
- Password: 00000000
Network Ports
| Protocol | Port | Description |
|-----------|------|-------------|
| TCP | 502 | Modbus/TCP communication |
| UDP | 1025 | ASCII command interface |
| UDP | 5168 | Event/Stream data broadcast |
| TCP | 80 | HTTP web server |
Setup Utility
The ExpertDAQ Ethernet I/O Utility detects modules on the network, configures IP settings, sets stream/event destinations, and monitors I/O status graphically. Modules can be added locally or remotely via IP address and secured with password protection.
### 7. Performance & Capabilities
Digital Input Performance
- Counter frequency: ≤ 500 Hz
- Counter resolution: 32 bits + overflow bit
- Latch response: software‑configurable (Lo‑Hi or Hi‑Lo)
- Signal filter width: programmable (0.5 ms units)
Relay Output Performance
- Switching speed: Operate ≤ 3 ms, Release ≤ 2 ms
- Pulse output frequency: ≤ 500 Hz
- Contact life: ≥ 5 × 10⁵ operations
- Isolation between channels: individual common contacts
Network Performance
- Data throughput: up to 100 Mbps
- Supports up to 8 simultaneous UDP stream/event destinations
- Response time: typ. < 10 ms (local LAN)
Limitations
- Relay contacts not suitable for high‑current loads (> 2 A DC or > 0.6 A AC)
- Counter frequency limited to 500 Hz per channel
- Requires external 24 V DC supply for industrial operation
### 8. Standards & Compliance
- Communication Standards: IEEE 802.3 / 802.3u Ethernet
- Protocol Compliance: Modbus/TCP (Industrial Standard)
- Isolation Ratings: Ethernet 1500 V DC; I/O 3750 Vrms
- Environmental: Designed for industrial temperature range (–25 °C to +75 °C)
- Safety: Over‑voltage and reverse‑polarity protection
- EMC: Meets industrial EMI/ESD guidelines (anti‑static precautions recommended)
- Firmware: Version 6.000 or later supports dual watchdog and safe value functions
### 9. Additional Information
Warranty & Support
- Standard manufacturer warranty (typically 1 year)
- Technical support and firmware updates available via [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Free download of manuals and configuration utilities
Maintenance
- Periodically inspect terminal connections for tightness and corrosion.
- Keep module free from dust and moisture.
- Use anti‑static precautions when handling.
Firmware & Software Updates
- Firmware upgradeable via Ethernet utility.
- Supports ActiveX and DLL API for custom applications.
- Compatible with TCPDAQ ActiveX Control and TCPDAQ.DLL API libraries.
Dual Watchdog Operation
- Module Watchdog: Hardware reset circuit monitors internal operation.
- Host Watchdog: Software timer monitors communication from host; on timeout, outputs go to safe state and LED flashes until reset.
Power‑On & Safe Values
- Power‑On Value: Defines default output state after startup or reset.
- Safe Value: Defines output state when host watchdog timeout occurs.
- Configurable via ASCII commands (~AA4V, ~AA5V).
Web Server Monitoring
- Built‑in HTTP interface for real‑time I/O status display.
- Password‑protected access.
- Compatible with Internet Explorer 5.5 or later.
Security
- Password protection for network and firmware configuration.
- Default password: 00000000 (user‑changeable).
### Summary
The EX9060A‑MTCP is a compact, Ethernet‑enabled digital I/O module integrating 5 isolated digital inputs and 3 relay outputs with full Modbus/TCP compatibility. It provides reliable, isolated signal interfacing for industrial automation systems, supporting both dry/wet contact inputs and Form A/C relay outputs. With built‑in web server, dual watchdog protection, and software development interfaces, it offers a flexible, network‑ready solution for distributed control, monitoring, and data acquisition in harsh industrial environments.
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