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EX9510

RS-485(isolated) repeater
95,00 EUR

including VAT 113.05 EUR

  • Manufacturer TOPSCCC
  • Category: Repeater RS485
  • The ExpertDAQ EX9510 is an isolated RS-422/RS-485 repeater designed to extend the communication range and improve the reliability of industrial serial networks. It serves as a signal booster and isolation barrier between two RS-422 or RS-485 network segments, ensuring stable data transmission over long distances and in electrically noisy environments. The EX9510 is engineered for robust industrial applications, offering automatic baud rate detection, 3000 VDC isolation, and support for both DIN-rail and wall mounting.
- Automatic RS-422/RS-485 Bus Supervision: The EX9510 automatically manages data flow direction without requiring external flow control signals, simplifying installation and configuration.
- Auto Baud Rate Detection: The repeater automatically detects and adapts to the baud rate of the connected network, supporting speeds up to 115.2 Kbps.
- High Isolation Protection: Provides 3000 VDC optical isolation between input and output channels, protecting connected devices from ground loops, surges, and voltage spikes.
- Extended Communication Range: Extends RS-422/RS-485 communication distance up to 4000 feet (1200 meters), allowing larger network topologies and more distributed installations.
- Surge and Transient Protection: Built-in transient suppressors safeguard the data lines from high-voltage transients and electrostatic discharge (ESD).
- Wide Power Supply Range: Operates from an unregulated +10 to +30 VDC power source, compatible with standard industrial 24 VDC systems.
- Compact and Durable Design: Housed in a robust ABS enclosure with captive mounting hardware for secure installation.
- Flexible Mounting Options: Includes both DIN-rail and panel (wall) mounting accessories for versatile deployment.
- Status Indicators: Equipped with power and data flow LEDs for quick diagnostics and troubleshooting.
- Wide Temperature Range: Designed for reliable operation in harsh environments, with an extended temperature range from -25°C to +75°C (depending on configuration).
- Modbus-RTU Support: Fully compatible with Modbus-RTU communication protocols, making it suitable for integration into industrial automation systems.

Country of origin: Taiwan R.O.C.

Customs tariff number: 8517 6200 900

1. Product Overview

Product Name: EX9510
Model: EX-9510
Series: ExpertDAQ EX Series
Article Number: EX9510
Manufacturer: ExpertDAQ

The ExpertDAQ EX9510 is an isolated RS-422/RS-485 repeater designed to extend the communication range and improve the reliability of industrial serial networks. It serves as a signal booster and isolation barrier between two RS-422 or RS-485 network segments, ensuring stable data transmission over long distances and in electrically noisy environments. The EX9510 is engineered for robust industrial applications, offering automatic baud rate detection, 3000 VDC isolation, and support for both DIN-rail and wall mounting. It is part of ExpertDAQ’s line of industrial communication modules, known for their durability, ease of integration, and wide operating temperature range.




2. Key Features

- Automatic RS-422/RS-485 Bus Supervision: The EX9510 automatically manages data flow direction without requiring external flow control signals, simplifying installation and configuration.
- Auto Baud Rate Detection: The repeater automatically detects and adapts to the baud rate of the connected network, supporting speeds up to 115.2 Kbps.
- High Isolation Protection: Provides 3000 VDC optical isolation between input and output channels, protecting connected devices from ground loops, surges, and voltage spikes.
- Extended Communication Range: Extends RS-422/RS-485 communication distance up to 4000 feet (1200 meters), allowing larger network topologies and more distributed installations.
- Surge and Transient Protection: Built-in transient suppressors safeguard the data lines from high-voltage transients and electrostatic discharge (ESD).
- Wide Power Supply Range: Operates from an unregulated +10 to +30 VDC power source, compatible with standard industrial 24 VDC systems.
- Compact and Durable Design: Housed in a robust ABS enclosure with captive mounting hardware for secure installation.
- Flexible Mounting Options: Includes both DIN-rail and panel (wall) mounting accessories for versatile deployment.
- Status Indicators: Equipped with power and data flow LEDs for quick diagnostics and troubleshooting.
- Wide Temperature Range: Designed for reliable operation in harsh environments, with an extended temperature range from -25°C to +75°C (depending on configuration).
- Modbus-RTU Support: Fully compatible with Modbus-RTU communication protocols, making it suitable for integration into industrial automation systems.




3. Technical Specifications

- Communication Standards: RS-422 / RS-485 (isolated repeater)
- Isolation Voltage: 3000 VDC optical isolation between input and output
- Supported Baud Rates: 1200, 2400, 4800, 9600, 19.2K, 38.4K, 57.6K, 115.2K bps (auto-detect)
- Maximum Communication Distance: 4000 ft (1200 m)
- Maximum Number of Nodes: Up to 128 devices per network segment
- Power Supply: Unregulated +10 to +30 VDC (reverse polarity protection)
- Power Consumption: 0.7 W typical
- Case Material: ABS plastic with captive mounting hardware
- Connectors: Plug-in screw terminal blocks for RS-422/RS-485 and power connections
- Wire Gauge Supported: AWG #12 to #22 (0.5 to 2.5 mm²)
- Operating Temperature: 0°C to +70°C (32°F to 158°F)
- Storage Temperature: -25°C to +85°C (-13°F to 185°F)
- Humidity: 5% to 95% RH, non-condensing
- Protection Features: Power reversal protection, transient suppression, surge protection
- Mounting Options: DIN-rail and panel (wall) mount
- Enclosure Type: Industrial-grade ABS housing
- Termination Resistors: Reserved space for termination resistors (R8, R9)
- Indicators: Power LED, Data Flow LED




4. Functionality

The EX9510 functions as an isolated repeater for RS-422 and RS-485 serial communication networks. It regenerates and amplifies data signals, allowing them to travel longer distances without degradation. The device also isolates network segments to prevent electrical interference and protect connected equipment from voltage surges or ground potential differences.

How It Works:
- The repeater receives differential signals from one RS-422/RS-485 segment.
- It regenerates and retransmits the signals to the next segment, maintaining signal integrity.
- The built-in auto-direction control circuitry automatically detects data flow direction, eliminating the need for manual control signals such as RTS or CTS.
- The auto baud rate detection feature identifies the communication speed of the network and adjusts accordingly, ensuring seamless integration with existing systems.

Use Cases and Applications:
- Industrial automation and process control systems
- Building management and HVAC control networks
- SCADA and telemetry systems
- Factory floor communication networks
- Long-distance serial communication between PLCs, sensors, and controllers
- Environments requiring electrical isolation between network segments

Compatibility:
- Compatible with standard RS-422 and RS-485 devices
- Supports Modbus-RTU and other serial communication protocols
- Works with ExpertDAQ and third-party industrial communication modules




5. Components & Accessories

Included Items:
- EX9510 RS-422/RS-485 isolated repeater module
- Nylon DIN-rail mounting adapter
- SECC panel mounting bracket
- Plug-in screw terminal connectors for power and data lines
- User manual and installation guide

Optional Accessories:
- Termination resistors (R8, R9) for network impedance matching
- External power supply (10–30 VDC, regulated or unregulated)
- Additional DIN-rail mounting kits for multi-module installations

Connectors:
- RS-422/RS-485 Interface: Plug-in screw terminal block
- Power Input: Plug-in screw terminal block (+Vs, GND)




6. Installation & Setup

Requirements:
- Power supply: +10 to +30 VDC (24 VDC nominal)
- Proper grounding and shielding for industrial environments
- Adequate ventilation for heat dissipation

Mounting Options:
- DIN-rail Mounting: The included nylon adapter allows quick installation on standard 35 mm DIN rails.
- Panel/Wall Mounting: The SECC bracket enables secure wall or panel installation for fixed setups.

Configuration:
- No manual configuration required for baud rate or data direction; both are automatically detected.
- Connect RS-422/RS-485 lines to the corresponding terminal blocks (Data+, Data–, TX+, TX–, RX+, RX–).
- Connect the power supply to the +Vs and GND terminals.
- Verify LED indicators for power and data activity.

Setup Notes:
- Ensure proper termination resistors are installed at the ends of the RS-485 network.
- Maintain consistent wiring polarity across all devices.
- Avoid running communication cables parallel to high-voltage lines to minimize interference.




7. Performance & Capabilities

Speed and Throughput:
- Supports baud rates from 1200 bps up to 115.2 Kbps, automatically detected and configured.
- Maintains signal integrity across long distances (up to 1200 m).

Capacity:
- Allows up to 128 nodes per network segment, enabling large-scale distributed systems.

Efficiency:
- Low power consumption (0.7 W typical) ensures minimal heat generation and high energy efficiency.
- Automatic flow control reduces communication latency and simplifies network design.

Reliability:
- 3000 VDC isolation ensures robust protection against electrical noise and surges.
- Internal transient suppressors protect against voltage spikes and ESD events.
- Designed for continuous operation in industrial environments with wide temperature and humidity tolerance.

Limitations:
- Maximum baud rate limited to 115.2 Kbps.
- Not suitable for RS-232 communication without additional converters.
- Requires proper termination and grounding for optimal performance.




8. Standards & Compliance

Electrical and Safety Standards:
- Isolation rating: 3000 VDC (meets industrial isolation requirements)
- Surge and transient protection compliant with industrial EMC standards

Environmental Compliance:
- Operating temperature range: 0°C to +70°C
- Storage temperature range: -25°C to +85°C
- Humidity: 5–95% non-condensing

Industry Standards:
- RS-422 and RS-485 serial communication standards (TIA/EIA-422, TIA/EIA-485)
- Modbus-RTU protocol compatibility

Regulatory Compliance:
- Designed to meet CE and FCC Class A industrial emissions standards (typical for ExpertDAQ modules)
- RoHS-compliant materials and manufacturing processes




9. Additional Information

Warranty:
- Standard manufacturer’s warranty (typically 2 years, depending on region and distributor) covering defects in materials and workmanship.

Support:
- Technical documentation, user manuals, and wiring diagrams available from ExpertDAQ’s official website.
- Email and phone support for configuration and troubleshooting assistance.

Maintenance:
- Minimal maintenance required; periodic inspection of terminal connections and cable integrity recommended.
- Keep the module free from dust and moisture for optimal performance.

Firmware and Updates:
- The EX9510 operates with fixed hardware logic; no firmware updates are typically required.
- Configuration-free operation ensures long-term stability and compatibility.

Serviceability:
- Field-replaceable terminal connectors and mounting accessories.
- Designed for long service life in industrial environments.

Summary:
The ExpertDAQ EX9510 Isolated RS-422/RS-485 Repeater is a high-performance, industrial-grade communication extender that enhances the reliability and range of serial networks. With automatic baud rate detection, 3000 VDC isolation, and robust surge protection, it ensures safe and stable data transmission across extended distances. Its flexible mounting options, wide power input range, and compatibility with Modbus-RTU make it an ideal choice for automation, control, and monitoring applications in demanding industrial settings.




In essence, the EX9510 combines signal amplification, electrical isolation, and automatic configuration in a compact, durable package—delivering dependable performance for modern industrial communication infrastructures.

No accessories available.