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IDS-3012

Serial 1*RS232/S422/485 to 2*Ethernet Device Server
  • Manufacturer Sunix
  • Category: Industrial Device Server
  • The SUNIX IDS‑3012 is a compact, industrial‑grade serial‑to‑Ethernet device server designed to connect legacy serial equipment to modern IP‑based networks. It provides one configurable serial interface (RS‑232, RS‑422, or RS‑485) and two redundant 10/100 Mbps Ethernet ports for high‑availability networking. The device is engineered for industrial automation, process control, and remote monitoring applications requiring reliable, secure, and redundant communication between serial devices and Ethernet networks.
- Dual Ethernet Redundancy: Two 10/100Base‑T(X) RJ‑45 ports with automatic failover and recovery time under 10 ms ensure continuous network connectivity.
- Multi‑Protocol Support: Operates in Virtual COM, TCP Server, TCP Client, UDP, and Serial Tunnel modes for flexible integration.
- High Security: Supports HTTPS, SSL, SSH, and advanced wireless security standards (WEP/WPA/WPA2/802.1X/Radius/TKIP) for encrypted management and data transfer.
- Event Notification System: Real‑time alerts via Syslog, E‑mail, SNMP Trap, Relay output, and Beeper for proactive fault management.
- NAT Pass‑Through: Enables remote management through NAT routers, simplifying deployment across segmented networks.
- Multiple Host Connections: Supports up to five simultaneous connections (Virtual COM, TCP Server/Client, UDP) for data redundancy and multi‑host access.
- Redundant Power Inputs: Dual 12–48 V DC inputs via terminal block and DC jack for power reliability.
- Industrial‑Grade Design: Metal IP30 enclosure, DIN‑rail or wall‑mount installation, and wide operating temperature range (‑10 °C to 60 °C).
- Comprehensive Software Tools: IDS‑Tools Windows utility for device discovery, configuration, firmware updates, and monitoring.
- Cross‑Platform Drivers: Virtual COM driver for Windows NT/2000/XP/2003/Vista and fixed TTY driver for Linux systems.
- Compact Form Factor: 72 × 31 × 125 mm (W × D × H) for space‑constrained industrial panels.

Country of origin: Taiwan R.O.C.

Customs tariff number: 8517 6200 900

Comprehensive Product Summary – SUNIX IDS‑3012 Industrial Serial Device Server
*(Approx. 12,000 characters / ~3,000 tokens)*




### 1. Product Overview

Product Name: Industrial Serial Device Server
Model: IDS‑3012
Series: IDS 3000 Series (Industrial Device Server Series)
Article Number: IDS‑3012
Manufacturer: SUNIX Co., Ltd.
Product Type: 1‑Port RS‑232/422/485 to Dual 10/100Base‑T(X) Ethernet Redundant Device Server

The SUNIX IDS‑3012 is a compact, industrial‑grade serial‑to‑Ethernet device server designed to connect legacy serial equipment to modern IP‑based networks. It provides one configurable serial interface (RS‑232, RS‑422, or RS‑485) and two redundant 10/100 Mbps Ethernet ports for high‑availability networking. The device is engineered for industrial automation, process control, and remote monitoring applications requiring reliable, secure, and redundant communication between serial devices and Ethernet networks.




### 2. Key Features

- Dual Ethernet Redundancy: Two 10/100Base‑T(X) RJ‑45 ports with automatic failover and recovery time under 10 ms ensure continuous network connectivity.
- Multi‑Protocol Support: Operates in Virtual COM, TCP Server, TCP Client, UDP, and Serial Tunnel modes for flexible integration.
- High Security: Supports HTTPS, SSL, SSH, and advanced wireless security standards (WEP/WPA/WPA2/802.1X/Radius/TKIP) for encrypted management and data transfer.
- Event Notification System: Real‑time alerts via Syslog, E‑mail, SNMP Trap, Relay output, and Beeper for proactive fault management.
- NAT Pass‑Through: Enables remote management through NAT routers, simplifying deployment across segmented networks.
- Multiple Host Connections: Supports up to five simultaneous connections (Virtual COM, TCP Server/Client, UDP) for data redundancy and multi‑host access.
- Redundant Power Inputs: Dual 12–48 V DC inputs via terminal block and DC jack for power reliability.
- Industrial‑Grade Design: Metal IP30 enclosure, DIN‑rail or wall‑mount installation, and wide operating temperature range (‑10 °C to 60 °C).
- Comprehensive Software Tools: IDS‑Tools Windows utility for device discovery, configuration, firmware updates, and monitoring.
- Cross‑Platform Drivers: Virtual COM driver for Windows NT/2000/XP/2003/Vista and fixed TTY driver for Linux systems.
- Compact Form Factor: 72 × 31 × 125 mm (W × D × H) for space‑constrained industrial panels.




### 3. Technical Specifications

Serial Communication Interface
- Port Count: 1 × RS‑232/422/485 (software‑selectable)
- Connector: DB9 male
- Baud Rate: 110 bps – 460.8 Kbps
- Data Bits: 5, 6, 7, 8
- Parity: Odd, Even, None, Mark, Space
- Stop Bits: 1, 1.5, 2
- Flow Control: XON/XOFF, RTS/CTS, DTR/DSR
- RS‑232 Signals: TxD, RxD, RTS, CTS, DTR, DSR, DCD, RI, GND
- RS‑422 Signals: TxD+, TxD‑, RxD+, RxD‑, GND
- RS‑485 (4‑wire): TxD+, TxD‑, RxD+, RxD‑, GND
- RS‑485 (2‑wire): Data+, Data‑, GND
- ESD Protection: 15 kV air discharge

Ethernet Interface
- Ports: 2 × RJ‑45 10/100Base‑T(X), Auto‑Negotiation, Auto MDI/MDI‑X
- Redundancy: Dual LAN with < 10 ms recovery time
- Isolation: 1.5 kV magnetic isolation
- Protocols Supported: ICMP, IP, TCP, UDP, DHCP, BOOTP, ARP/RARP, DNS, SNMP MIB II, HTTPS, SSL, SSH

Power Requirements
- Input Voltage: 12 – 48 V DC (dual inputs)
- Connectors: 6‑pin removable terminal block and DC jack
- Power Consumption: Max 7 W
- Protection: Reverse polarity protection
- Alarm Contact: 1 × configurable relay output

Environmental Conditions
- Operating Temperature: ‑10 °C to 55 °C (typical), up to 60 °C per manual
- Storage Temperature: ‑20 °C to 85 °C
- Humidity: 5 % – 95 % RH, non‑condensing

Mechanical Construction
- Dimensions: 72 mm (W) × 31 mm (D) × 125 mm (H) (without connectors)
- Enclosure: Metal housing, IP30 protection
- Mounting: DIN‑rail or wall‑mount (kits included)
- Weight: Approx. 0.5 kg (typical)

Certifications & Standards
- EMI: FCC Part 15, CISPR (EN55022) Class A
- EMS: EN61000‑4‑2 (ESD), EN61000‑4‑3 (RS), EN61000‑4‑4 (EFT), EN61000‑4‑5 (Surge Level 3), EN61000‑4‑6 (CS Level 3)
- Shock: IEC 60068‑2‑27
- Vibration: IEC 60068‑2‑6
- Free‑Fall: IEC 60068‑2‑32
- Compliance: CE Class A, RoHS




### 4. Functionality

The IDS‑3012 acts as a transparent bridge between serial devices and Ethernet networks. It converts serial data streams (RS‑232/422/485) into TCP/IP packets, enabling remote access, monitoring, and control of serial equipment over LAN or WAN.

Operating Modes:
- Virtual COM Mode: Maps the serial port to a virtual COM port on a Windows host, allowing legacy software to communicate over Ethernet without modification.
- TCP Server Mode: Waits for incoming TCP connections from clients; supports up to 5 simultaneous sessions.
- TCP Client Mode: Initiates connections to a remote host automatically on startup or upon data transmission.
- UDP Mode: Enables unicast or multicast communication for low‑latency data exchange.
- Serial Tunnel Mode: Couples two IDS devices to create a transparent serial link over Ethernet.

Applications:
- PLC and SCADA integration
- Remote data acquisition and monitoring
- Industrial automation and control systems
- POS terminals and digital signage
- Access control, card readers, and measurement instruments
- Medical and laboratory equipment networking

Compatibility:
- Operating Systems: Windows NT/2000/XP/2003/Vista (Virtual COM driver), Linux (TTY driver)
- Network Integration: Supports NAT pass‑through, DHCP/BOOTP, and static IP addressing.




### 5. Components & Accessories

Included in Package:
- IDS‑3012 Device Server
- DIN‑rail mounting kit (pre‑installed)
- Wall‑mount bracket and screws
- Quick Installation Guide (QIG)
- Software CD (IDS‑Tools utility, drivers, documentation)
- Dust cover for unused ports

Optional Accessories:
- 12–48 V DC power adapter (not included by default)
- Additional DIN‑rail or wall‑mount kits
- Ethernet cables (Cat 5/5e UTP)

Connectors:
- Serial: DB9 male
- Ethernet: 2 × RJ‑45
- Power: 6‑pin terminal block + DC jack
- Relay Output: Configurable alarm contact




### 6. Installation & Setup

Mounting Options:
- DIN‑Rail Installation:
1. Attach the integrated metal spring clip to the DIN‑rail.
2. Push the device until it clicks securely into place.
- Wall‑Mount Installation:
1. Remove the DIN‑rail bracket.
2. Attach the wall‑mount panel using the provided screws.
3. Fix the assembly to the wall surface.

Power Connection:
Connect 12–48 V DC to either the terminal block (PWR1) or DC jack (PWR2). Both inputs can be used simultaneously for redundancy.

Network Connection:
Use Cat 5/5e UTP cables (100 m max) to connect the RJ‑45 ports to switches or routers. Auto MDI/MDI‑X allows direct connection to PCs without crossover cables.

Configuration Methods:
- IDS‑Tools Utility (Windows): Device discovery, IP assignment, firmware updates, and group configuration.
- Web Browser (HTTPS): Access via default IP 192.168.1.1 for full configuration.
- SSH/Telnet Console: Secure command‑line configuration.
- Serial Console: Local setup via serial port.

Initial Setup Steps:
1. Power on the device and connect via Ethernet.
2. Launch IDS‑Tools to detect the device.
3. Assign a static or DHCP IP address.
4. Configure serial parameters and operation mode.
5. Save and reboot to apply settings.




### 7. Performance & Capabilities

- Network Redundancy: Automatic failover between dual Ethernet ports within 10 ms.
- Serial Throughput: Up to 460.8 Kbps baud rate.
- Simultaneous Connections: Up to 5 concurrent TCP/UDP/Virtual COM sessions.
- Buffer Management: 4 KB transmit/receive buffers with configurable delimiters and flush timers (0–65,535 s).
- Latency Optimization: Selectable throughput or latency‑optimized modes.
- Reliability: Dual power inputs, redundant LAN, and relay alarm output ensure continuous operation.
- Security: HTTPS/SSL encryption, SSH access, IP filtering, password protection, and SNMP v1/v2 management.
- Event Handling: Automatic notifications for power failure, Ethernet link change, login failure, IP conflict, and serial signal changes (DCD, DSR, RI, CTS).
- Recovery & Maintenance: Firmware upgradeable via web or IDS‑Tools; hardware reset restores factory defaults.

Limitations:
- Single serial port (expandable via other IDS models).
- No built‑in PoE (available in IDS‑3042P variants).
- Power adapter not included.




### 8. Standards & Compliance

Electrical & EMC Standards:
- FCC Part 15 Class A
- CISPR 22 (EN55022) Class A
- EN61000‑4‑2 (ESD)
- EN61000‑4‑3 (Radiated Susceptibility)
- EN61000‑4‑4 (Electrical Fast Transient)
- EN61000‑4‑5 (Surge Level 3)
- EN61000‑4‑6 (Conducted Susceptibility Level 3)

Environmental & Safety:
- IEC 60068‑2‑27 (Shock)
- IEC 60068‑2‑32 (Free Fall)
- IEC 60068‑2‑6 (Vibration)
- IP30 enclosure protection
- RoHS compliant

Network & Protocol Standards:
- IEEE 802.3 10/100Base‑T(X)
- TCP/IP protocol suite (ICMP, ARP, DHCP, DNS, SNMP MIB II)
- HTTPS (SSL encryption), SSH (remote management)




### 9. Additional Information

Warranty:
5‑year limited hardware warranty covering manufacturing defects and component failures under normal operating conditions.

Support & Maintenance:
- Technical Support: info@sunix.com.tw
- Website: [www.sunix.com.tw](http://www.sunix.com.tw)
- Firmware & Driver Updates: Available via SUNIX support portal.
- Maintenance: Periodic firmware updates recommended; device supports remote firmware upgrade via IDS‑Tools or web interface.

Service & Diagnostics:
- Built‑in LED indicators for power, Ethernet link/activity, and serial TX/RX.
- Diagnostic logs accessible via Syslog or SNMP.
- Reset button (5 s hold) restores factory defaults.

Lifecycle & Expandability:
The IDS‑3012 is part of the scalable IDS Series, which includes models with fiber (IDS‑3010), wireless (IDS‑3011W), and multi‑port (IDS‑3042) options. This ensures compatibility and upgrade paths for diverse industrial networking requirements.




### Summary

The SUNIX IDS‑3012 is a robust, feature‑rich industrial device server that bridges traditional serial communication with modern Ethernet infrastructure. Its dual‑LAN redundancy, multi‑protocol flexibility, and industrial‑grade design make it ideal for mission‑critical automation and control environments. With comprehensive management tools, secure communication protocols, and redundant power and network interfaces, the IDS‑3012 ensures continuous, secure, and efficient data connectivity for industrial serial devices.

Key Highlights:
- 1 × RS‑232/422/485 serial port
- 2 × 10/100 Mbps Ethernet ports with < 10 ms failover
- Dual 12–48 V DC power inputs
- 15 kV ESD protection, IP30 metal enclosure
- Virtual COM and TTY drivers for Windows and Linux
- Event notification via Syslog, E‑mail, SNMP, Relay, Beeper
- Compact 72 × 31 × 125 mm form factor
- 5‑year warranty and long‑term industrial reliability




Manufacturer Contact:
SUNIX Co., Ltd.
Tel: +886‑2‑8913‑1987 Fax: +886‑2‑8913‑1986
Email: info@sunix.com.tw Website: [www.sunix.com.tw](http://www.sunix.com.tw)




*End of Product Summary – IDS‑3012 Industrial Serial Device Server*

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