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- High-Performance Embedded Computing:
Powered by Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache) or optional Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache), providing quad-core processing for demanding vision workloads.
- Fanless Industrial Design:
Fully fanless architecture ensures silent operation and long-term reliability in harsh environments, with an operating temperature range of -25°C to +70°C (i5 configuration).
- Integrated Power-over-Ethernet (PoE):
Four Gigabit IEEE 802.3af PoE ports (15.4 W each) powered by Intel® I210 controllers, enabling direct connection and power delivery to PoE cameras.
- Deterministic Trigger I/O (DTIO):
Patented technology (R.O.C. Patent No. I526834) providing 8 isolated digital inputs and 8 isolated digital outputs with 25 µs timing resolution and change-of-state interrupt capability for precise trigger/strobe synchronization.
- Flexible Expansion via Cassette Design:
Patented modular Cassette (R.O.C. Patent No. M456527) supports PCIe x16 (x8 signal) or PCI expansion, allowing integration of frame grabbers, motion controllers, or additional I/O modules.
- Rich I/O Connectivity:
Includes 5x Gigabit Ethernet ports, 4x USB 3.0, 4x USB 2.0, 2x RS-232/422/485, VGA, dual DVI-D, PS/2, audio I/O, and external CFast slot.
- Wide Power Input Range:
Accepts 8–25 VDC input via 4-pin mini-DIN or 3-pin terminal block, with optional 120W or 160W AC/DC adapter.
- Industrial Durability:
Vibration resistance up to 5 Grms (IEC60068-2-64) and shock resistance up to 50 Grms (IEC60068-2-27) with SSD configuration.
- Multiple Display Outputs:
Supports up to three independent displays via VGA (2048×1536) and dual DVI-D (1920×1080) outputs.
- Software and API Support:
Includes Neousys WDT_DIO driver library for watchdog timer, DTIO, and per-port PoE control under Windows XP/7 and Linux.
Powered by Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache) or optional Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache), providing quad-core processing for demanding vision workloads.
- Fanless Industrial Design:
Fully fanless architecture ensures silent operation and long-term reliability in harsh environments, with an operating temperature range of -25°C to +70°C (i5 configuration).
- Integrated Power-over-Ethernet (PoE):
Four Gigabit IEEE 802.3af PoE ports (15.4 W each) powered by Intel® I210 controllers, enabling direct connection and power delivery to PoE cameras.
- Deterministic Trigger I/O (DTIO):
Patented technology (R.O.C. Patent No. I526834) providing 8 isolated digital inputs and 8 isolated digital outputs with 25 µs timing resolution and change-of-state interrupt capability for precise trigger/strobe synchronization.
- Flexible Expansion via Cassette Design:
Patented modular Cassette (R.O.C. Patent No. M456527) supports PCIe x16 (x8 signal) or PCI expansion, allowing integration of frame grabbers, motion controllers, or additional I/O modules.
- Rich I/O Connectivity:
Includes 5x Gigabit Ethernet ports, 4x USB 3.0, 4x USB 2.0, 2x RS-232/422/485, VGA, dual DVI-D, PS/2, audio I/O, and external CFast slot.
- Wide Power Input Range:
Accepts 8–25 VDC input via 4-pin mini-DIN or 3-pin terminal block, with optional 120W or 160W AC/DC adapter.
- Industrial Durability:
Vibration resistance up to 5 Grms (IEC60068-2-64) and shock resistance up to 50 Grms (IEC60068-2-27) with SSD configuration.
- Multiple Display Outputs:
Supports up to three independent displays via VGA (2048×1536) and dual DVI-D (1920×1080) outputs.
- Software and API Support:
Includes Neousys WDT_DIO driver library for watchdog timer, DTIO, and per-port PoE control under Windows XP/7 and Linux.
Comprehensive Product Summary: Nuvis-3304af-E-i5QC
### 1. Product Overview
Product Name: Nuvis-3304af-E-i5QC
Model: Nuvis-3304af-E
Series: Nuvis-3304af Series – Intel® 3rd-Gen Core™ i7/i5 Fanless Vision System
Article Number: Nuvis-3304af-E-i5QC
Manufacturer: Neousys Technology Inc.
Product Type: Fanless industrial vision controller with integrated Power-over-Ethernet (PoE) and Deterministic Trigger I/O (DTIO) technology.
Primary Application Domain: Machine vision, industrial automation, inspection systems, and embedded vision computing.
The Nuvis-3304af-E-i5QC is a rugged, fanless embedded vision system engineered for high-performance machine vision applications. It integrates Intel’s 3rd-generation Core™ i5-3610ME processor, Intel® HM76 chipset, and Neousys’ patented Cassette and DTIO technologies. The system combines computing power, precise I/O timing control, and multi-camera connectivity in a compact, industrial-grade chassis.
### 2. Key Features
- High-Performance Embedded Computing:
Powered by Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache) or optional Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache), providing quad-core processing for demanding vision workloads.
- Fanless Industrial Design:
Fully fanless architecture ensures silent operation and long-term reliability in harsh environments, with an operating temperature range of -25°C to +70°C (i5 configuration).
- Integrated Power-over-Ethernet (PoE):
Four Gigabit IEEE 802.3af PoE ports (15.4 W each) powered by Intel® I210 controllers, enabling direct connection and power delivery to PoE cameras.
- Deterministic Trigger I/O (DTIO):
Patented technology (R.O.C. Patent No. I526834) providing 8 isolated digital inputs and 8 isolated digital outputs with 25 µs timing resolution and change-of-state interrupt capability for precise trigger/strobe synchronization.
- Flexible Expansion via Cassette Design:
Patented modular Cassette (R.O.C. Patent No. M456527) supports PCIe x16 (x8 signal) or PCI expansion, allowing integration of frame grabbers, motion controllers, or additional I/O modules.
- Rich I/O Connectivity:
Includes 5x Gigabit Ethernet ports, 4x USB 3.0, 4x USB 2.0, 2x RS-232/422/485, VGA, dual DVI-D, PS/2, audio I/O, and external CFast slot.
- Wide Power Input Range:
Accepts 8–25 VDC input via 4-pin mini-DIN or 3-pin terminal block, with optional 120W or 160W AC/DC adapter.
- Industrial Durability:
Vibration resistance up to 5 Grms (IEC60068-2-64) and shock resistance up to 50 Grms (IEC60068-2-27) with SSD configuration.
- Multiple Display Outputs:
Supports up to three independent displays via VGA (2048×1536) and dual DVI-D (1920×1080) outputs.
- Software and API Support:
Includes Neousys WDT_DIO driver library for watchdog timer, DTIO, and per-port PoE control under Windows XP/7 and Linux.
### 3. Technical Specifications
Processor Options:
- Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
Chipset: Intel® HM76 Platform Controller Hub
Graphics: Integrated Intel® HD Graphics 4000
Memory: Up to 16 GB DDR3 1333/1600 MHz SDRAM (2× SO-DIMM slots)
Storage:
- 1× internal 2.5" SATA III HDD/SSD
- 1× external CFast socket
Ethernet:
- 4× Gigabit IEEE 802.3af PoE ports (Intel® I210)
- 1× Gigabit Ethernet port (Intel® I210)
Expansion:
- 2× Mini PCIe slots (one with SIM socket)
- 1× PCIe x16 slot (x8 signal) in Cassette (Nuvis-3304af-E)
- Optional PCI slot in Cassette (Nuvis-3304af-P)
Video Outputs:
- 1× VGA (DB-15, 2048×1536)
- 2× DVI-D (1920×1080)
Serial Ports: 2× software-programmable RS-232/422/485 (COM1 & COM2)
USB Ports: 4× USB 3.0, 4× USB 2.0
Audio: 1× Mic-in, 1× Speaker-out (Realtek ALC262 codec)
Keyboard/Mouse: 1× PS/2 (6-pin mini-DIN)
Digital I/O (DTIO):
- 8× isolated DI, 8× isolated DO
- 25 µs resolution, 2500 Vrms isolation
- Change-of-state interrupt and deterministic trigger modes
Power Input:
- 8–25 VDC via 4-pin mini-DIN or 3-pin terminal block
- Power consumption: 48.83 W (i5), 72.96 W (i7)
Mechanical:
- Dimensions: 240 mm (W) × 225 mm (D) × 90 mm (H)
- Weight: 4.4 kg (with HDD and RAM)
- Mounting: Wall-mount (standard) or DIN-rail (optional)
Environmental:
- Operating Temperature: -25°C to +70°C (i5) / -25°C to +60°C (i7)
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes
- Shock: 50 Grms, 11 ms half-sine
MTBF: 93,732 hours
EMC Compliance: CE/FCC Class A (EN 55022 & EN 55024)
### 4. Functionality
The Nuvis-3304af-E-i5QC is a complete vision system controller integrating computing, camera interfacing, and deterministic I/O control. It operates fanlessly, using conduction cooling through its aluminum chassis. The system’s DTIO subsystem enables precise synchronization between sensors, lighting, and cameras, critical for high-speed inspection and measurement.
Use Cases:
- Industrial machine vision and inspection systems
- Robotics and motion control integration
- Automated optical inspection (AOI)
- Intelligent transportation systems (ITS)
- Industrial automation and process monitoring
Compatibility:
Supports Windows XP/7 (32/64-bit), Ubuntu, Debian, Fedora, and CentOS. Drivers for Intel I210 GbE, USB 3.0, and DTIO are provided. Compatible with standard GigE Vision and USB3 Vision cameras.
### 5. Components & Accessories
Included Items:
- Nuvis-3304af-E system unit
- Wall-mounting brackets and screws
- 3-pin pluggable terminal block
- Foot pads
- HDD thermal pad
- Neousys Drivers & Utilities DVD
Optional Accessories:
- DINRAIL-O: DIN-rail mounting kit
- PA-160W-OW: 160W AC/DC adapter (20V/8A, -30°C to +70°C)
- Fan-25: 25×25×10 mm fan assembly for Cassette cooling
- Cassette Modules:
- CSM-PoE354: PCIe-PoE354 module with heat spreader
- CSM-USB380: PCIe-USB380 module with heat spreader
### 6. Installation & Setup
Requirements:
- DC power source (8–25 VDC) or Neousys AC/DC adapter
- Compatible DDR3 SO-DIMM memory modules
- 2.5" SATA HDD/SSD or CFast card
Mounting Options:
- Wall-mount (standard brackets included)
- DIN-rail (optional kit)
Configuration Steps:
1. Install DDR3 memory and 2.5" HDD/SSD via “Pet-Door” access panel.
2. Connect power using either 4-pin mini-DIN or 3-pin terminal block (do not use both).
3. Connect peripherals (Ethernet, USB, display, serial, audio).
4. Power on via front-panel button, external switch, or Wake-on-LAN.
5. Install OS and drivers using the provided DVD or manual installation sequence.
BIOS Configuration:
Supports COM mode selection (RS-232/422/485), SATA mode (IDE/AHCI), watchdog timer, Wake-on-LAN, and power recovery options.
### 7. Performance & Capabilities
- Processing Power: Quad-core Intel® Core™ i5-3610ME delivers up to 3.3 GHz turbo frequency.
- Memory Bandwidth: Dual-channel DDR3 up to 1600 MHz.
- Networking: Dedicated PCIe lanes for each Intel® I210 controller ensure full Gigabit throughput per port.
- PoE Power Delivery: 15.4 W per port, compliant with IEEE 802.3af.
- DTIO Precision: 25 µs timing resolution for deterministic trigger and strobe control.
- Expansion Bandwidth: PCIe Gen2 x8 (4 GB/s) for high-speed frame grabbers or GPU modules.
- Power Efficiency: 48.83 W typical (i5), optimized for 24/7 operation.
- Reliability: MTBF exceeding 93,000 hours, designed for continuous industrial use.
Limitations:
- PoE limited to IEEE 802.3af (not 802.3at).
- Single 2.5" storage bay.
- Requires SSD for full vibration/shock compliance.
### 8. Standards & Compliance
- Electrical Safety & EMC:
CE/FCC Class A compliant (EN 55022, EN 55024).
- Environmental Testing:
Vibration: IEC60068-2-64; Shock: IEC60068-2-27.
- PoE Compliance: IEEE 802.3af PSE standard.
- Patents:
- Cassette Design: R.O.C. Patent No. M456527
- Deterministic Trigger I/O (DTIO): R.O.C. Patent No. I526834
- RoHS Compliance: All components meet RoHS environmental standards.
### 9. Additional Information
Warranty:
Standard manufacturer warranty (contact Neousys for regional terms).
Support & Maintenance:
- Driver and utility updates available via Neousys website.
- Technical support includes BIOS updates, driver assistance, and DTIO API documentation.
- Optional extended warranty and on-site service plans available.
Software Tools:
- Neousys “Drivers & Utilities DVD” with one-click driver installation.
- WDT_DIO API library for watchdog timer, DTIO, and PoE control.
- Sample code and programming references for Windows environments.
Maintenance Recommendations:
- Ensure adequate airflow around chassis for passive cooling.
- Use SSDs for high-vibration environments.
- Periodically check terminal block connections and clean external ports.
Lifecycle & Availability:
- Based on Intel® Embedded Roadmap processors with 7-year lifecycle support.
- Designed for long-term industrial deployment and extended product availability.
### Summary
The Neousys Nuvis-3304af-E-i5QC is a purpose-built, fanless vision controller optimized for industrial automation and machine vision. It integrates high-performance Intel® processing, multi-camera PoE interfaces, and deterministic I/O control in a rugged, compact form factor. With its patented Cassette expansion system, DTIO precision timing, and wide environmental tolerance, it serves as a robust platform for real-time inspection, robotics, and embedded vision applications requiring reliability, precision, and scalability.
### 1. Product Overview
Product Name: Nuvis-3304af-E-i5QC
Model: Nuvis-3304af-E
Series: Nuvis-3304af Series – Intel® 3rd-Gen Core™ i7/i5 Fanless Vision System
Article Number: Nuvis-3304af-E-i5QC
Manufacturer: Neousys Technology Inc.
Product Type: Fanless industrial vision controller with integrated Power-over-Ethernet (PoE) and Deterministic Trigger I/O (DTIO) technology.
Primary Application Domain: Machine vision, industrial automation, inspection systems, and embedded vision computing.
The Nuvis-3304af-E-i5QC is a rugged, fanless embedded vision system engineered for high-performance machine vision applications. It integrates Intel’s 3rd-generation Core™ i5-3610ME processor, Intel® HM76 chipset, and Neousys’ patented Cassette and DTIO technologies. The system combines computing power, precise I/O timing control, and multi-camera connectivity in a compact, industrial-grade chassis.
### 2. Key Features
- High-Performance Embedded Computing:
Powered by Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache) or optional Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache), providing quad-core processing for demanding vision workloads.
- Fanless Industrial Design:
Fully fanless architecture ensures silent operation and long-term reliability in harsh environments, with an operating temperature range of -25°C to +70°C (i5 configuration).
- Integrated Power-over-Ethernet (PoE):
Four Gigabit IEEE 802.3af PoE ports (15.4 W each) powered by Intel® I210 controllers, enabling direct connection and power delivery to PoE cameras.
- Deterministic Trigger I/O (DTIO):
Patented technology (R.O.C. Patent No. I526834) providing 8 isolated digital inputs and 8 isolated digital outputs with 25 µs timing resolution and change-of-state interrupt capability for precise trigger/strobe synchronization.
- Flexible Expansion via Cassette Design:
Patented modular Cassette (R.O.C. Patent No. M456527) supports PCIe x16 (x8 signal) or PCI expansion, allowing integration of frame grabbers, motion controllers, or additional I/O modules.
- Rich I/O Connectivity:
Includes 5x Gigabit Ethernet ports, 4x USB 3.0, 4x USB 2.0, 2x RS-232/422/485, VGA, dual DVI-D, PS/2, audio I/O, and external CFast slot.
- Wide Power Input Range:
Accepts 8–25 VDC input via 4-pin mini-DIN or 3-pin terminal block, with optional 120W or 160W AC/DC adapter.
- Industrial Durability:
Vibration resistance up to 5 Grms (IEC60068-2-64) and shock resistance up to 50 Grms (IEC60068-2-27) with SSD configuration.
- Multiple Display Outputs:
Supports up to three independent displays via VGA (2048×1536) and dual DVI-D (1920×1080) outputs.
- Software and API Support:
Includes Neousys WDT_DIO driver library for watchdog timer, DTIO, and per-port PoE control under Windows XP/7 and Linux.
### 3. Technical Specifications
Processor Options:
- Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
Chipset: Intel® HM76 Platform Controller Hub
Graphics: Integrated Intel® HD Graphics 4000
Memory: Up to 16 GB DDR3 1333/1600 MHz SDRAM (2× SO-DIMM slots)
Storage:
- 1× internal 2.5" SATA III HDD/SSD
- 1× external CFast socket
Ethernet:
- 4× Gigabit IEEE 802.3af PoE ports (Intel® I210)
- 1× Gigabit Ethernet port (Intel® I210)
Expansion:
- 2× Mini PCIe slots (one with SIM socket)
- 1× PCIe x16 slot (x8 signal) in Cassette (Nuvis-3304af-E)
- Optional PCI slot in Cassette (Nuvis-3304af-P)
Video Outputs:
- 1× VGA (DB-15, 2048×1536)
- 2× DVI-D (1920×1080)
Serial Ports: 2× software-programmable RS-232/422/485 (COM1 & COM2)
USB Ports: 4× USB 3.0, 4× USB 2.0
Audio: 1× Mic-in, 1× Speaker-out (Realtek ALC262 codec)
Keyboard/Mouse: 1× PS/2 (6-pin mini-DIN)
Digital I/O (DTIO):
- 8× isolated DI, 8× isolated DO
- 25 µs resolution, 2500 Vrms isolation
- Change-of-state interrupt and deterministic trigger modes
Power Input:
- 8–25 VDC via 4-pin mini-DIN or 3-pin terminal block
- Power consumption: 48.83 W (i5), 72.96 W (i7)
Mechanical:
- Dimensions: 240 mm (W) × 225 mm (D) × 90 mm (H)
- Weight: 4.4 kg (with HDD and RAM)
- Mounting: Wall-mount (standard) or DIN-rail (optional)
Environmental:
- Operating Temperature: -25°C to +70°C (i5) / -25°C to +60°C (i7)
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes
- Shock: 50 Grms, 11 ms half-sine
MTBF: 93,732 hours
EMC Compliance: CE/FCC Class A (EN 55022 & EN 55024)
### 4. Functionality
The Nuvis-3304af-E-i5QC is a complete vision system controller integrating computing, camera interfacing, and deterministic I/O control. It operates fanlessly, using conduction cooling through its aluminum chassis. The system’s DTIO subsystem enables precise synchronization between sensors, lighting, and cameras, critical for high-speed inspection and measurement.
Use Cases:
- Industrial machine vision and inspection systems
- Robotics and motion control integration
- Automated optical inspection (AOI)
- Intelligent transportation systems (ITS)
- Industrial automation and process monitoring
Compatibility:
Supports Windows XP/7 (32/64-bit), Ubuntu, Debian, Fedora, and CentOS. Drivers for Intel I210 GbE, USB 3.0, and DTIO are provided. Compatible with standard GigE Vision and USB3 Vision cameras.
### 5. Components & Accessories
Included Items:
- Nuvis-3304af-E system unit
- Wall-mounting brackets and screws
- 3-pin pluggable terminal block
- Foot pads
- HDD thermal pad
- Neousys Drivers & Utilities DVD
Optional Accessories:
- DINRAIL-O: DIN-rail mounting kit
- PA-160W-OW: 160W AC/DC adapter (20V/8A, -30°C to +70°C)
- Fan-25: 25×25×10 mm fan assembly for Cassette cooling
- Cassette Modules:
- CSM-PoE354: PCIe-PoE354 module with heat spreader
- CSM-USB380: PCIe-USB380 module with heat spreader
### 6. Installation & Setup
Requirements:
- DC power source (8–25 VDC) or Neousys AC/DC adapter
- Compatible DDR3 SO-DIMM memory modules
- 2.5" SATA HDD/SSD or CFast card
Mounting Options:
- Wall-mount (standard brackets included)
- DIN-rail (optional kit)
Configuration Steps:
1. Install DDR3 memory and 2.5" HDD/SSD via “Pet-Door” access panel.
2. Connect power using either 4-pin mini-DIN or 3-pin terminal block (do not use both).
3. Connect peripherals (Ethernet, USB, display, serial, audio).
4. Power on via front-panel button, external switch, or Wake-on-LAN.
5. Install OS and drivers using the provided DVD or manual installation sequence.
BIOS Configuration:
Supports COM mode selection (RS-232/422/485), SATA mode (IDE/AHCI), watchdog timer, Wake-on-LAN, and power recovery options.
### 7. Performance & Capabilities
- Processing Power: Quad-core Intel® Core™ i5-3610ME delivers up to 3.3 GHz turbo frequency.
- Memory Bandwidth: Dual-channel DDR3 up to 1600 MHz.
- Networking: Dedicated PCIe lanes for each Intel® I210 controller ensure full Gigabit throughput per port.
- PoE Power Delivery: 15.4 W per port, compliant with IEEE 802.3af.
- DTIO Precision: 25 µs timing resolution for deterministic trigger and strobe control.
- Expansion Bandwidth: PCIe Gen2 x8 (4 GB/s) for high-speed frame grabbers or GPU modules.
- Power Efficiency: 48.83 W typical (i5), optimized for 24/7 operation.
- Reliability: MTBF exceeding 93,000 hours, designed for continuous industrial use.
Limitations:
- PoE limited to IEEE 802.3af (not 802.3at).
- Single 2.5" storage bay.
- Requires SSD for full vibration/shock compliance.
### 8. Standards & Compliance
- Electrical Safety & EMC:
CE/FCC Class A compliant (EN 55022, EN 55024).
- Environmental Testing:
Vibration: IEC60068-2-64; Shock: IEC60068-2-27.
- PoE Compliance: IEEE 802.3af PSE standard.
- Patents:
- Cassette Design: R.O.C. Patent No. M456527
- Deterministic Trigger I/O (DTIO): R.O.C. Patent No. I526834
- RoHS Compliance: All components meet RoHS environmental standards.
### 9. Additional Information
Warranty:
Standard manufacturer warranty (contact Neousys for regional terms).
Support & Maintenance:
- Driver and utility updates available via Neousys website.
- Technical support includes BIOS updates, driver assistance, and DTIO API documentation.
- Optional extended warranty and on-site service plans available.
Software Tools:
- Neousys “Drivers & Utilities DVD” with one-click driver installation.
- WDT_DIO API library for watchdog timer, DTIO, and PoE control.
- Sample code and programming references for Windows environments.
Maintenance Recommendations:
- Ensure adequate airflow around chassis for passive cooling.
- Use SSDs for high-vibration environments.
- Periodically check terminal block connections and clean external ports.
Lifecycle & Availability:
- Based on Intel® Embedded Roadmap processors with 7-year lifecycle support.
- Designed for long-term industrial deployment and extended product availability.
### Summary
The Neousys Nuvis-3304af-E-i5QC is a purpose-built, fanless vision controller optimized for industrial automation and machine vision. It integrates high-performance Intel® processing, multi-camera PoE interfaces, and deterministic I/O control in a rugged, compact form factor. With its patented Cassette expansion system, DTIO precision timing, and wide environmental tolerance, it serves as a robust platform for real-time inspection, robotics, and embedded vision applications requiring reliability, precision, and scalability.
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Nuvis-3304af_Datasheet.pdf
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