1. Product Overview

Product Name: Nuvo-3005LP-i5DC
Model: Nuvo-3005LP-i5DC
Series: Nuvo-3000 Series (Low-Profile Variant)
Article Number: Nuvo-3005LP-i5DC
Manufacturer: Neousys Technology Inc.

The Nuvo-3005LP-i5DC is a rugged, low-profile, fanless embedded controller designed for industrial and embedded computing applications. It belongs to Neousys’ Nuvo-3000 series and features Intel’s 3rd Generation Core™ i5-3610ME processor (Ivy Bridge architecture) paired with the Intel® HM76 Platform Controller Hub. The system is engineered for high reliability in harsh environments, offering extended temperature operation, vibration and shock resistance, and a compact 69 mm chassis height suitable for space-constrained installations.

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2. Key Features

- Intel® Core™ i5-3610ME Processor: Dual-core, 2.7 GHz base frequency (up to 3.3 GHz Turbo Boost), 3 MB cache, Ivy Bridge architecture for high performance and energy efficiency.
- Fanless Low-Profile Design: 240 mm (W) × 225 mm (D) × 69 mm (H) chassis with passive cooling for silent and maintenance-free operation.
- Dual 2.5” SATA III Storage: One internal 2.5” SATA III bay and one external hot-swappable 2.5” HDD/SSD tray for flexible storage management.
- Five Intel® I210 Gigabit Ethernet Ports: Each port supports 9.5 KB jumbo frames; optional Power-over-Ethernet (PoE) capability on four ports compliant with IEEE 802.3af.
- Wide Temperature Range: Operates from -25°C to +70°C at 100% CPU load (with i5-3610ME).
- Rugged Construction: Vibration resistance up to 5 Grms (5–500 Hz, 3 axes) and shock resistance up to 50 Grms (half-sine, 11 ms).
- Dual Independent Display Outputs: VGA (2048×1536) and dual DVI-D (1920×1080) outputs driven by Intel® HD Graphics 4000.
- Rich I/O Connectivity: 2× USB 3.0, 2× USB 2.0, 1× RS-232/422/485 (software-programmable), PS/2 keyboard/mouse, audio I/O, and external CFast slot.
- Expansion Capability: Two Mini PCI Express slots (one with SIM card socket) for wireless, GPS, or other expansion modules.
- Optional Isolated Digital I/O: 8× isolated digital inputs and 8× isolated digital outputs with Change-of-State (COS) interrupt support.
- Flexible Power Input: 8–25 VDC wide-range input with optional 120 W AC/DC adapter.
- High Reliability: MTBF of 93,732 hours, CE/FCC Class A compliance, and industrial-grade components.

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3. Technical Specifications

- Processor: Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Chipset: Intel® HM76 Platform Controller Hub
- Graphics: Integrated Intel® HD Graphics 4000
- Memory: 2× 204-pin DDR3 SO-DIMM sockets, up to 16 GB DDR3 1333/1600 MHz
- Storage:
- 1× internal 2.5” SATA III HDD/SSD
- 1× external 2.5” SATA III hot-swappable HDD/SSD tray
- 1× external CFast socket
- Ethernet: 5× Intel® I210 Gigabit Ethernet ports (optional 4× PoE P.S.E.)
- Video Outputs:
- 1× VGA (DB-15, 2048×1536)
- 2× DVI-D (1920×1080, dual independent display)
- USB Ports: 2× USB 3.0, 2× USB 2.0
- Serial Port: 1× software-programmable RS-232/422/485
- Audio: 1× Mic-in, 1× Speaker-out
- PS/2: 1× 6-pin Mini-DIN for keyboard/mouse
- Expansion: 2× Mini PCIe (1 with SIM socket)
- Power Input: 8–25 VDC via 4-pin Mini-DIN or 3-pin terminal block
- Power Consumption: 48.83 W (2.57 A @ 19 V with i5-3610ME)
- Dimensions: 240 mm (W) × 225 mm (D) × 69 mm (H)
- Weight: 3.4 kg (including 2.5” HDD and DDR3 SO-DIMM)
- Operating Temperature: -25°C to +70°C (i5-3610ME)
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes (with SSD, IEC60068-2-64)
- Shock: 50 Grms, half-sine 11 ms (with SSD, IEC60068-2-27)
- MTBF: 93,732 hours
- Certifications: CE/FCC Class A (EN 55022 & EN 55024)

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4. Functionality

The Nuvo-3005LP-i5DC is a compact, fanless embedded controller optimized for industrial automation, machine vision, surveillance, and in-vehicle computing. It operates silently using passive heat dissipation through its aluminum chassis. The system supports dual independent displays for control room or monitoring applications and can host multiple network interfaces for data acquisition or IP camera connectivity.

The five Intel® I210 Gigabit Ethernet ports enable high-throughput networking, with optional PoE for direct powering of cameras or sensors. The dual SATA III interfaces—one fixed and one hot-swappable—allow for flexible data storage and quick drive replacement.

The system’s two Mini PCIe slots (one with SIM socket) support wireless communication modules such as Wi-Fi, 3G/4G LTE, or GPS, making it suitable for mobile or remote deployments. The programmable RS-232/422/485 port ensures compatibility with legacy and industrial serial devices.

Applications include:
- Industrial automation and control
- Machine vision and inspection systems
- Intelligent transportation and in-vehicle computing
- Surveillance and security systems
- Data acquisition and edge computing

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5. Components & Accessories

Included Items:
- Nuvo-3005LP-i5DC fanless controller
- Wall-mounting brackets and screws
- 3-pin pluggable terminal block for DC input
- Neousys Drivers & Utilities DVD
- HDD thermal pad for 2.5” drive (if not pre-installed)

Optional Accessories:
- 120 W AC/DC power adapter
- DIN-rail mounting kit
- Isolated DIO module (8 DI + 8 DO)
- PoE module for 4× GbE ports
- Ignition power control module (for in-vehicle use)

Connectors:
- 4-pin Mini-DIN DC power input
- 3-pin terminal block (DC input/ignition)
- 10-pin wafer connector for remote on/off and LED status
- D-Sub 9-pin for COM port
- D-Sub 15-pin for VGA
- Dual DVI-D connectors
- Audio jacks (Mic-in, Speaker-out)

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6. Installation & Setup

Power Requirements:
Accepts 8–25 VDC input via either the 4-pin Mini-DIN connector (for AC adapter) or the 3-pin terminal block (for direct DC wiring). Only one power input method should be used at a time.

Mounting Options:
- Standard wall-mounting brackets (included)
- Optional DIN-rail mounting kit for cabinet installations

Storage Installation:
- Internal 2.5” SATA drive installed via bottom access panel
- External 2.5” hot-swappable tray for quick drive replacement

Memory Installation:
Two DDR3 SO-DIMM slots accessible internally, supporting up to 16 GB total.

Configuration:
BIOS settings allow configuration of COM port modes (RS-232/422/485), SATA controller mode (IDE/AHCI), power-on behavior, and watchdog timer.

Ignition Power Control (Optional):
For in-vehicle applications, ignition control allows automatic system power-on/off based on vehicle ignition signal, with configurable delay and low-battery protection.

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7. Performance & Capabilities

- Processing Power: Intel® Core™ i5-3610ME provides dual-core performance with Hyper-Threading and Turbo Boost up to 3.3 GHz.
- Graphics Performance: Intel® HD Graphics 4000 supports dual independent displays with hardware acceleration for HD video and 3D rendering.
- Networking: Five Intel® I210 Gigabit Ethernet controllers ensure dedicated bandwidth per port, supporting jumbo frames and optional PoE.
- Storage Throughput: SATA III (6 Gb/s) interfaces enable high-speed SSD or HDD performance.
- Environmental Robustness: Operates reliably under full CPU load at -25°C to +70°C; resistant to vibration and shock per IEC standards.
- Power Efficiency: Typical consumption under 50 W with i5 CPU; wide DC input range supports mobile and industrial power systems.
- Reliability: MTBF exceeding 93,000 hours ensures long-term operation in mission-critical environments.

Limitations:
- No internal fan; relies on passive cooling—adequate airflow around chassis is recommended.
- Limited internal expansion (Mini PCIe only, no full-size PCI/PCIe slots).
- PoE and DIO features are optional and must be specified at order.

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8. Standards & Compliance

- EMC Compliance: CE/FCC Class A, EN 55022 & EN 55024
- Environmental Testing:
- Vibration: IEC60068-2-64 (5 Grms, 5–500 Hz, 3 axes)
- Shock: IEC60068-2-27 (50 Grms, half-sine, 11 ms)
- Safety: Designed for industrial-grade operation with wide temperature and voltage tolerance.
- RoHS Compliance: All components and materials conform to RoHS environmental standards.
- PoE Compliance (optional): IEEE 802.3af Power Sourcing Equipment (PSE) standard.

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9. Additional Information

Warranty:
Standard manufacturer warranty provided by Neousys Technology (typically 2 years, extendable depending on region and configuration).

Support:
- Comprehensive user manual and driver DVD included.
- Technical support available via Neousys website (www.neousys-tech.com).
- BIOS and driver updates periodically released for performance and compatibility improvements.

Maintenance:
- Fanless design eliminates moving parts, minimizing maintenance.
- Periodic inspection of connectors and cleaning of external surfaces recommended.
- For sub-zero operation, use wide-temperature HDD or SSD.

Software Compatibility:
- Supported Operating Systems:
- Windows XP, Windows 7 (32/64-bit), Windows 8
- Linux distributions (Ubuntu ≥11.04, Debian ≥6.0, CentOS 6.4, Fedora 14)
- Driver support for Intel® I210 Ethernet, HD Graphics 4000, USB 3.0, and Realtek ALC262 audio.

Reliability Metrics:
- MTBF: 93,732 hours
- Continuous operation validated under 100% CPU load using Intel® Thermal Analysis Tool.

Summary:
The Nuvo-3005LP-i5DC is a robust, compact, and high-performance embedded controller tailored for industrial and field applications requiring reliability, silent operation, and rich connectivity. Its combination of Intel® Core™ i5 processing, multiple Gigabit Ethernet ports, dual SATA storage, and wide temperature tolerance makes it ideal for automation, machine vision, and mobile computing environments.

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End of Product Summary – Nuvo-3005LP-i5DC (Neousys Technology Inc.)