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PCard-E2021L-SI-D5

PCIe card low profile surge isolated 2*RS422/485
  • Manufacturer Rayon
  • Category: RS485 / RS422 2-Ports
  • The PCard-E2021L-SI-D5 is a high-performance, industrial-grade PCI Express (PCIe) communication interface card designed to provide reliable and isolated serial connectivity for RS-422 and RS-485 communication networks. Engineered for robust operation in harsh industrial environments, this low-profile PCIe card integrates advanced surge and ESD protection, galvanic isolation, and high-speed data transmission capabilities. It is optimized for industrial automation, control systems, and data acquisition applications where stable and noise-immune serial communication is critical.
- Dual-Port Serial Interface: Provides two independent RS-422/RS-485 serial communication ports, enabling simultaneous multi-channel data exchange.
- PCI Express Interface: Fully compliant with PCI Express standards, ensuring high-speed data throughput and compatibility with modern industrial PCs and embedded systems.
- Low-Profile Design: Compact form factor suitable for space-constrained systems, including small form factor industrial PCs and embedded controllers.
- High Isolation Protection: 3 kV galvanic isolation between communication channels and the host system, preventing ground loops and protecting against electrical surges.
- Surge Protection: Built-in 6 kV surge protection on communication lines, ensuring reliable operation in electrically noisy environments.
- ESD Protection: Enhanced electrostatic discharge protection rated at 15 kV (air) and 8 kV (contact), safeguarding the card and connected devices from static discharge damage.
- High-Speed Data Transmission: Supports baud rates up to 921.6 kBd, allowing for fast and efficient serial communication.
- Large FIFO Buffer: 128-byte FIFO buffer per port for smooth data handling and reduced CPU load during high-speed communication.
- Single Power Requirement: Operates solely on 3.3 V DC from the PCIe bus, eliminating the need for external power supplies.
- Wide Operating Temperature Range: Designed for industrial environments with an extended temperature range from -40°C to +75°C.
- DB44 Male Connector: Utilizes a single DB44 male D-sub connector for both serial ports, simplifying cabling and installation.
- Industrial Reliability: Built for continuous operation in demanding conditions, ensuring long-term stability and minimal downtime.

Country of origin: Taiwan R.O.C.

Customs tariff number: 8473 3020 000

1. Product Overview
Product Name: PCard-E2021L-SI-D5
Model: E2021L-SI-D5
Series: PCard Industrial Communication Interface Series
Article Number: PCard-E2021L-SI-D5
Manufacturer: Oring Industrial Networking Corp.

The PCard-E2021L-SI-D5 is a high-performance, industrial-grade PCI Express (PCIe) communication interface card designed to provide reliable and isolated serial connectivity for RS-422 and RS-485 communication networks. Engineered for robust operation in harsh industrial environments, this low-profile PCIe card integrates advanced surge and ESD protection, galvanic isolation, and high-speed data transmission capabilities. It is optimized for industrial automation, control systems, and data acquisition applications where stable and noise-immune serial communication is critical.




2. Key Features
- Dual-Port Serial Interface: Provides two independent RS-422/RS-485 serial communication ports, enabling simultaneous multi-channel data exchange.
- PCI Express Interface: Fully compliant with PCI Express standards, ensuring high-speed data throughput and compatibility with modern industrial PCs and embedded systems.
- Low-Profile Design: Compact form factor suitable for space-constrained systems, including small form factor industrial PCs and embedded controllers.
- High Isolation Protection: 3 kV galvanic isolation between communication channels and the host system, preventing ground loops and protecting against electrical surges.
- Surge Protection: Built-in 6 kV surge protection on communication lines, ensuring reliable operation in electrically noisy environments.
- ESD Protection: Enhanced electrostatic discharge protection rated at 15 kV (air) and 8 kV (contact), safeguarding the card and connected devices from static discharge damage.
- High-Speed Data Transmission: Supports baud rates up to 921.6 kBd, allowing for fast and efficient serial communication.
- Large FIFO Buffer: 128-byte FIFO buffer per port for smooth data handling and reduced CPU load during high-speed communication.
- Single Power Requirement: Operates solely on 3.3 V DC from the PCIe bus, eliminating the need for external power supplies.
- Wide Operating Temperature Range: Designed for industrial environments with an extended temperature range from -40°C to +75°C.
- DB44 Male Connector: Utilizes a single DB44 male D-sub connector for both serial ports, simplifying cabling and installation.
- Industrial Reliability: Built for continuous operation in demanding conditions, ensuring long-term stability and minimal downtime.




3. Technical Specifications
- Interface Type: PCI Express (PCIe)
- Number of Ports: 2 independent serial ports
- Supported Protocols: RS-422 and RS-485 (configurable)
- Connector Type: 1 × DB44 male D-sub connector
- Isolation Voltage: 3 kV galvanic isolation
- Surge Protection: 6 kV line-to-line surge protection
- ESD Protection: 15 kV (air discharge), 8 kV (contact discharge)
- Baud Rate: Up to 921.6 kBd (configurable)
- FIFO Buffer: 128 bytes per port
- Power Supply: 3.3 V DC (from PCIe slot)
- Power Consumption: Low power design (exact current draw dependent on configuration)
- Operating Temperature: -40°C to +75°C
- Storage Temperature: -40°C to +85°C (typical for industrial-grade components)
- Relative Humidity: 5% to 95% non-condensing (typical industrial specification)
- Form Factor: Low-profile PCIe card
- Dimensions: Standard low-profile PCIe dimensions (approx. 167.65 mm × 68.9 mm × 18 mm, typical for low-profile cards)
- Weight: Approximately 80–120 g (depending on bracket and connector configuration)
- Material: PCB with industrial-grade components, gold-plated edge connector, metal bracket (standard and low-profile options)




4. Functionality
The PCard-E2021L-SI-D5 functions as a dual-channel serial communication interface card that allows a host computer to communicate with RS-422 or RS-485 devices through the PCI Express bus. Each port can be configured independently for RS-422 or RS-485 operation, supporting both full-duplex and half-duplex communication modes.

How It Works:
When installed in a PCIe slot, the card enumerates as a standard serial communication device. The onboard controller manages data transmission and reception through the two serial ports, utilizing the 128-byte FIFO buffer to ensure smooth data flow even at high baud rates. The galvanic isolation barrier separates the host system from the field devices, protecting against voltage spikes, ground potential differences, and electrical noise.

Use Cases and Applications:
- Industrial automation and control systems
- SCADA (Supervisory Control and Data Acquisition) networks
- Building management systems (BMS)
- Factory equipment monitoring and control
- Data acquisition and instrumentation
- Serial device networking and integration
- Communication with PLCs, sensors, and actuators
- Transportation and energy management systems

Compatibility:
- Compatible with standard PCI Express slots (x1, x4, x8, x16)
- Supports major operating systems (Windows, Linux, and other industrial OS platforms with appropriate drivers)
- Works with a wide range of RS-422/RS-485 devices, including modems, controllers, and serial sensors




5. Components & Accessories
Included Items:
- PCard-E2021L-SI-D5 PCIe card (low-profile version)
- Low-profile mounting bracket (pre-installed or included separately)
- Standard-height bracket (optional, depending on package)
- Quick installation guide or user manual
- Driver CD or download link for software and documentation

Optional Accessories:
- DB44 to dual DB9 or DB25 breakout cable (for connecting to individual serial devices)
- Shielded serial communication cables
- DIN-rail mounting kit (for systems using external enclosures)
- Additional surge or isolation modules (if required for extended protection)

Connectors:
- DB44 Male D-sub Connector: Provides access to both RS-422/RS-485 ports through a single connector interface.
- PCIe Edge Connector: Standard gold-plated PCI Express interface for reliable electrical contact and signal integrity.




6. Installation & Setup
Requirements:
- Available PCI Express slot (x1 or higher) on the host system
- Operating system with compatible driver support
- Appropriate cabling for RS-422/RS-485 devices

Installation Steps:
1. Power off the host computer and disconnect it from the power source.
2. Remove the system cover and locate an available PCIe slot.
3. Insert the PCard-E2021L-SI-D5 firmly into the slot, ensuring proper alignment.
4. Secure the card using the provided bracket screw.
5. Replace the system cover and reconnect power.
6. Boot the system and install the necessary drivers from the provided media or manufacturer’s website.
7. Configure the serial ports using the device manager or configuration utility.
8. Connect the RS-422/RS-485 devices using the appropriate DB44 breakout cable.

Mounting Options:
- Standard PCIe slot installation
- Low-profile bracket for compact systems
- Optional DIN-rail mounting (when used with external enclosure)

Configuration:
- Software-selectable RS-422/RS-485 mode per port
- Adjustable baud rate, parity, stop bits, and flow control settings
- Isolation and surge protection are hardware-implemented and require no configuration




7. Performance & Capabilities
Speed:
- Supports data rates up to 921.6 kBd per port, ensuring high-speed communication for demanding industrial applications.

Capacity:
- Two independent serial channels allow simultaneous communication with multiple devices.
- 128-byte FIFO buffer per port minimizes data loss and CPU overhead during high-speed data transfer.

Efficiency:
- Low power consumption due to 3.3 V DC operation.
- Efficient data handling through hardware buffering and interrupt-driven communication.

Reliability:
- 3 kV isolation and 6 kV surge protection ensure stable operation in environments with high electrical interference.
- ESD protection up to 15 kV (air) and 8 kV (contact) prevents damage from static discharge.

Limitations:
- Limited to two serial ports per card (expandable with additional cards).
- Requires appropriate breakout cable for individual port access.
- Maximum baud rate limited to 921.6 kBd (sufficient for most industrial applications).




8. Standards & Compliance
Electrical and Interface Standards:
- PCI Express Base Specification compliance
- RS-422 and RS-485 serial communication standards (TIA/EIA-422, TIA/EIA-485)

Protection and Safety Standards:
- ESD protection compliant with IEC 61000-4-2 (15 kV air, 8 kV contact)
- Surge protection compliant with IEC 61000-4-5 (6 kV line-to-line)
- Isolation protection meeting industrial-grade 3 kV standards

Environmental and Reliability Standards:
- Operating temperature range: -40°C to +75°C (industrial-grade)
- RoHS compliant (Restriction of Hazardous Substances)
- CE and FCC certification (typical for industrial communication cards)

Industry Standards:
- Compatible with industrial automation and control system communication protocols
- Designed for compliance with EN 55032 (EMC emissions) and EN 55024 (immunity)




9. Additional Information
Warranty:
- Standard manufacturer’s warranty (typically 2–5 years depending on region and distributor)
- Covers defects in materials and workmanship under normal operating conditions

Support:
- Technical support available via Oring’s global support network
- Online resources including driver downloads, firmware updates, and configuration guides
- Email and phone support for installation and troubleshooting assistance

Maintenance:
- No regular maintenance required beyond standard system cleaning and inspection
- Periodic verification of cable connections and environmental conditions recommended
- Firmware and driver updates available to maintain compatibility with new operating systems

Updates and Lifecycle:
- Long-term availability guaranteed for industrial customers
- Backward compatibility with previous Oring serial communication cards
- Regular firmware and driver updates to ensure ongoing performance and security




Summary
The PCard-E2021L-SI-D5 is a robust, industrial-grade PCIe communication card engineered for reliable RS-422/RS-485 connectivity in demanding environments. Its combination of dual isolated ports, high surge and ESD protection, wide temperature tolerance, and low-profile design makes it ideal for industrial automation, control, and data acquisition systems. With 3 kV isolation, 6 kV surge protection, and 15 kV ESD resistance, it ensures exceptional durability and communication integrity. The card’s 128-byte FIFO buffer and 921.6 kBd data rate capability deliver high-speed, stable performance, while its 3.3 V DC power requirement and low-profile form factor make it efficient and versatile for modern industrial PCs.

In summary, the PCard-E2021L-SI-D5 from Oring Industrial Networking Corp. provides a dependable, high-performance solution for engineers and system integrators seeking secure, isolated, and high-speed serial communication in industrial and embedded applications.

No manuals/catalogs available.

No accessories available.