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PCard-E2041L-SI-D4

PCIe card low profile surge isolated 4*RS422/485
  • Manufacturer Rayon
  • Category: RS485 / RS422 4-Po
  • The PCard-E2041L-SI-D4 is a high-performance, industrial-grade PCI Express (PCIe) communication interface card designed to provide reliable, isolated, and surge-protected serial connectivity for industrial automation, control systems, and data acquisition applications. This model integrates four independent RS-422/RS-485 serial ports into a single low-profile PCIe card, offering robust electrical isolation, surge protection, and extended environmental tolerance.
- Four Isolated Serial Ports: Provides 4 independent RS-422/RS-485 ports for multi-channel serial communication.
- PCI Express Interface: Fully compliant with PCI Express standards, ensuring high-speed data transfer and compatibility with modern industrial PCs and servers.
- Electrical Isolation: 3 kV isolation between each port and the host system, protecting equipment and data integrity from ground loops and electrical noise.
- Surge Protection: Built-in 6 kV surge protection per port, safeguarding against transient voltage spikes and lightning-induced surges.
- ESD Protection: Advanced ESD protection rated at 15 kV (air discharge) and 8 kV (contact discharge), ensuring reliable operation in static-prone environments.
- Low-Profile Design: Compact form factor suitable for space-constrained industrial PCs and embedded systems.
- High-Speed Communication: Supports baud rates up to 921.6 kbps, enabling fast and stable data transmission for demanding applications.
- Large FIFO Buffer: 128-byte FIFO per port for efficient data handling and reduced CPU load during high-speed communication.
- Single Connector Interface: Equipped with one DB44 male D-sub connector that breaks out to four serial channels, simplifying cabling and installation.
- Wide Operating Temperature Range: Designed for extreme environments, operating reliably from -40°C to +75°C.
- Low Power Consumption: Operates on a single 3.3 V DC power supply from the PCIe bus, minimizing energy usage and heat generation.
- Industrial Reliability: Built for continuous operation in mission-critical systems, with robust components and industrial-grade design.

Country of origin: Taiwan R.O.C.

Customs tariff number: 8473 3020 000

1. Product Overview
Product Name: PCard-E2041L-SI-D4
Model: E2041L-SI-D4
Series: PCard Industrial Communication Interface Series
Article Number: PCard-E2041L-SI-D4
Manufacturer: Oring Industrial Networking Corp.

The PCard-E2041L-SI-D4 is a high-performance, industrial-grade PCI Express (PCIe) communication interface card designed to provide reliable, isolated, and surge-protected serial connectivity for industrial automation, control systems, and data acquisition applications. This model integrates four independent RS-422/RS-485 serial ports into a single low-profile PCIe card, offering robust electrical isolation, surge protection, and extended environmental tolerance. It is engineered for use in harsh industrial environments where electromagnetic interference (EMI), electrostatic discharge (ESD), and voltage surges are common.




2. Key Features
- Four Isolated Serial Ports: Provides 4 independent RS-422/RS-485 ports for multi-channel serial communication.
- PCI Express Interface: Fully compliant with PCI Express standards, ensuring high-speed data transfer and compatibility with modern industrial PCs and servers.
- Electrical Isolation: 3 kV isolation between each port and the host system, protecting equipment and data integrity from ground loops and electrical noise.
- Surge Protection: Built-in 6 kV surge protection per port, safeguarding against transient voltage spikes and lightning-induced surges.
- ESD Protection: Advanced ESD protection rated at 15 kV (air discharge) and 8 kV (contact discharge), ensuring reliable operation in static-prone environments.
- Low-Profile Design: Compact form factor suitable for space-constrained industrial PCs and embedded systems.
- High-Speed Communication: Supports baud rates up to 921.6 kbps, enabling fast and stable data transmission for demanding applications.
- Large FIFO Buffer: 128-byte FIFO per port for efficient data handling and reduced CPU load during high-speed communication.
- Single Connector Interface: Equipped with one DB44 male D-sub connector that breaks out to four serial channels, simplifying cabling and installation.
- Wide Operating Temperature Range: Designed for extreme environments, operating reliably from -40°C to +75°C.
- Low Power Consumption: Operates on a single 3.3 V DC power supply from the PCIe bus, minimizing energy usage and heat generation.
- Industrial Reliability: Built for continuous operation in mission-critical systems, with robust components and industrial-grade design.




3. Technical Specifications
- Interface Type: PCI Express (PCIe)
- Bus Interface: PCIe x1 (compatible with x1, x4, x8, x16 slots)
- Serial Ports: 4 independent RS-422/RS-485 ports
- Connector Type: 1 × DB44 male D-sub connector (breakout to 4 serial ports)
- Isolation Voltage: 3 kV (port-to-system isolation)
- Surge Protection: 6 kV per port
- ESD Protection: 15 kV (air discharge), 8 kV (contact discharge)
- Baud Rate: Up to 921.6 kbps (configurable)
- FIFO Buffer: 128 bytes per port
- Power Requirement: 3.3 V DC (supplied via PCIe slot)
- Operating Temperature: -40°C to +75°C
- Storage Temperature: -40°C to +85°C (typical for industrial cards)
- Relative Humidity: 5% to 95% (non-condensing)
- Form Factor: Low-profile PCIe card
- Dimensions: Approx. 120 mm × 68 mm × 18 mm (typical low-profile PCIe dimensions; actual may vary slightly)
- Weight: Approx. 80–100 g (depending on bracket and connector configuration)
- Material: Multi-layer PCB with industrial-grade components; metal bracket (standard and low-profile options)
- LED Indicators: (if applicable) Port activity and power status indicators (varies by configuration)




4. Functionality
The PCard-E2041L-SI-D4 functions as a multi-port serial communication interface card that enables a host computer to communicate with multiple RS-422 or RS-485 devices simultaneously. Each of the four ports can be configured independently for RS-422 or RS-485 operation, supporting both full-duplex and half-duplex communication modes.

How It Works:
When installed in a PCIe slot, the card enumerates as four independent serial COM ports in the operating system. Each port can be assigned to a specific device or communication channel. The onboard isolation circuitry ensures that electrical disturbances on one port do not affect the host system or other ports. The surge and ESD protection layers further enhance reliability by preventing damage from transient voltages or static discharges.

Use Cases and Applications:
- Industrial automation and control systems
- SCADA (Supervisory Control and Data Acquisition) networks
- Building management systems (BMS)
- Factory equipment monitoring and control
- Data acquisition and instrumentation
- Transportation and traffic control systems
- Energy management and smart grid communication
- Serial device networking and legacy equipment integration

Compatibility:
- Compatible with Windows, Linux, and other major operating systems (driver support varies by manufacturer release).
- Works with industrial PCs, embedded controllers, and servers equipped with PCIe slots.
- Supports standard RS-422 and RS-485 communication protocols, ensuring interoperability with a wide range of industrial devices such as PLCs, sensors, meters, and controllers.




5. Components & Accessories
Included Items:
- 1 × PCard-E2041L-SI-D4 PCIe card (low-profile bracket pre-installed or standard bracket included)
- 1 × DB44 male D-sub connector interface (onboard)
- 1 × User manual or quick installation guide
- 1 × Driver CD or download link (depending on packaging)

Optional Accessories:
- DB44-to-4×DB9 or DB44-to-4×terminal block breakout cable (for connecting individual serial devices)
- Standard-height PCIe bracket (if low-profile bracket is pre-installed)
- Additional surge-protected serial cables (for extended installations)

Connectors:
- DB44 Male D-sub: Provides access to four isolated RS-422/485 channels through a single connector interface.
- PCIe Edge Connector: Standard PCIe x1 interface for host connection and power supply.




6. Installation & Setup
Requirements:
- Available PCI Express slot (x1 or higher) on the host system
- Operating system with compatible drivers (Windows, Linux, or other supported OS)
- Appropriate breakout cable or adapter for connecting RS-422/485 devices

Installation Steps:
1. Power off the host computer and disconnect it from the power source.
2. Remove the system cover and locate an available PCIe slot.
3. Insert the PCard-E2041L-SI-D4 firmly into the slot and secure it with the bracket screw.
4. Connect the DB44 breakout cable to the card’s connector.
5. Attach the RS-422/485 devices to the corresponding breakout cable connectors.
6. Power on the system and install the required drivers.
7. Configure the serial ports in the operating system or application software as needed (baud rate, parity, stop bits, etc.).

Mounting Options:
- Standard PCIe slot mounting (desktop or industrial PC chassis)
- Low-profile bracket for compact enclosures or embedded systems

Configuration:
- Software-configurable communication parameters (baud rate, data bits, parity, stop bits)
- Hardware isolation and surge protection are factory-integrated and require no user configuration.




7. Performance & Capabilities
Speed:
- Supports data rates up to 921.6 kbps per port, ensuring high-speed communication for industrial protocols such as Modbus RTU, Profibus, and custom serial data streams.

Capacity:
- Four independent serial channels allow simultaneous communication with multiple devices.
- 128-byte FIFO buffer per port minimizes data loss and CPU overhead during high-speed or high-volume data transfers.

Efficiency:
- Low power consumption (3.3 V DC) reduces system load and heat generation.
- Hardware-based isolation and surge protection reduce downtime and maintenance costs.

Limitations:
- Limited to RS-422/RS-485 communication (no RS-232 support).
- Requires appropriate breakout cable for individual port access.
- Maximum baud rate limited to 921.6 kbps (sufficient for most industrial applications).

Reliability:
- Designed for continuous 24/7 operation in industrial environments.
- Withstands extreme temperatures and electrical disturbances.




8. Standards & Compliance
Electrical and Safety Standards:
- PCI Express Base Specification compliance
- IEC 61000-4-2 (ESD immunity)
- IEC 61000-4-5 (surge immunity)
- Isolation and surge protection tested to industrial-grade standards

Environmental Compliance:
- RoHS compliant (Restriction of Hazardous Substances)
- REACH compliant (Registration, Evaluation, Authorization, and Restriction of Chemicals)

Industry Standards:
- RS-422 and RS-485 serial communication standards (TIA/EIA-422, TIA/EIA-485)
- Compatible with Modbus RTU and other serial-based industrial communication protocols

Certifications (typical for Oring products):
- CE (Conformité Européenne)
- FCC Class A (for industrial environments)
- UL (if applicable, depending on region)




9. Additional Information
Warranty:
- Standard manufacturer warranty (typically 2–5 years depending on region and distributor).
- Covers defects in materials and workmanship under normal operating conditions.

Support:
- Technical support available through Oring Industrial Networking Corp. and authorized distributors.
- Online resources include driver downloads, installation guides, and FAQs.

Maintenance:
- No regular maintenance required beyond ensuring clean, dust-free operation.
- Periodic inspection of connectors and cables recommended for long-term reliability.

Firmware & Software Updates:
- Driver and firmware updates available from the manufacturer’s website.
- Compatible with major operating systems; updated drivers ensure long-term compatibility with new OS versions.

Service Life & Reliability:
- Designed for long-term industrial deployment with MTBF (Mean Time Between Failures) exceeding typical consumer-grade hardware.
- Ruggedized design ensures stable operation in vibration-prone or high-EMI environments.




Summary
The PCard-E2041L-SI-D4 is a robust, low-profile PCIe communication card engineered for industrial environments requiring reliable, isolated, and surge-protected serial connectivity. With four independent RS-422/RS-485 ports, 3 kV isolation, 6 kV surge protection, and 15 kV ESD protection, it ensures stable operation even under harsh electrical conditions. Its high-speed capability (up to 921.6 kbps), wide temperature tolerance (-40°C to +75°C), and low power consumption make it ideal for automation, SCADA, and data acquisition systems.

By combining industrial-grade protection, compact design, and flexible configuration, the PCard-E2041L-SI-D4 delivers a dependable solution for engineers and system integrators seeking to expand serial communication capabilities in modern industrial computing platforms.

No manuals/catalogs available.

No accessories available.