LOOKING FOR THE RIGHT
INDUSTRIAL SOLUTION?
Discover embedded, communication and automation solutions tailored to your application.
PCI-7853
HSL master enhanced controller interface Card
450,00 EUR
including VAT 535.50 EUR
- High-Speed Distributed I/O Communication:
Supports up to 6 Mbps data rate using full-duplex RS-422 with transformer isolation. The system can scan thousands of I/O points within milliseconds.
- Deterministic Real-Time Operation:
The I/O refresh rate is linearly proportional to the number of connected slave modules, ensuring predictable and repeatable timing for control applications.
- Scalable Architecture:
Each HSL master can control up to 63 slave I/O modules, and a single PC can host up to 16 masters, supporting over 16,000 digital I/O points.
- Flexible Wiring Using Standard Ethernet Cables:
Utilizes RJ45 connectors and Cat.5 100Base-TX cables for simple, cost-effective wiring up to 200 meters per port.
- Self-Diagnostic and Error Handling:
Built-in CRC12 error checking, slave no-response counters, and communication error flags ensure robust and reliable operation.
- Modular Slave I/O Design:
Uniform mechanical design across slave modules allows easy replacement and expansion without system downtime.
- Easy Programming Interface:
Equipped with 32 KB of onboard SRAM for I/O data buffering, accessible directly via PCI bus. No complex communication protocol is required—data is read/written through memory mapping.
- Software Configurable:
Transmission speed and operation mode can be configured via software or DIP switches.
- Comprehensive Software Support:
Includes Windows DLL drivers, Linux drivers, LabVIEW VIs, ISaGRAF SoftPLC drivers, OPC and DDE servers for SCADA integration.
Supports up to 6 Mbps data rate using full-duplex RS-422 with transformer isolation. The system can scan thousands of I/O points within milliseconds.
- Deterministic Real-Time Operation:
The I/O refresh rate is linearly proportional to the number of connected slave modules, ensuring predictable and repeatable timing for control applications.
- Scalable Architecture:
Each HSL master can control up to 63 slave I/O modules, and a single PC can host up to 16 masters, supporting over 16,000 digital I/O points.
- Flexible Wiring Using Standard Ethernet Cables:
Utilizes RJ45 connectors and Cat.5 100Base-TX cables for simple, cost-effective wiring up to 200 meters per port.
- Self-Diagnostic and Error Handling:
Built-in CRC12 error checking, slave no-response counters, and communication error flags ensure robust and reliable operation.
- Modular Slave I/O Design:
Uniform mechanical design across slave modules allows easy replacement and expansion without system downtime.
- Easy Programming Interface:
Equipped with 32 KB of onboard SRAM for I/O data buffering, accessible directly via PCI bus. No complex communication protocol is required—data is read/written through memory mapping.
- Software Configurable:
Transmission speed and operation mode can be configured via software or DIP switches.
- Comprehensive Software Support:
Includes Windows DLL drivers, Linux drivers, LabVIEW VIs, ISaGRAF SoftPLC drivers, OPC and DDE servers for SCADA integration.
Comprehensive Product Summary: ADLINK PCI-7853 HSL Master Enhanced Controller Interface Card
### 1. Product Overview
Product Name: HSL Master Enhanced Controller Interface Card
Model: PCI-7853
Series: HSL (High Speed Link) Distributed I/O System
Article Number: PCI-7853
Manufacturer: ADLINK Technology Inc.
Part Number: 50-12100-200
Revision: Manual Rev. 1.00, March 26, 2001
The ADLINK PCI-7853 is a high-performance HSL (High Speed Link) master controller interface card designed for distributed industrial I/O systems. It serves as the central communication hub between a host PC and multiple remote HSL slave I/O modules, enabling high-speed, deterministic, and real-time data acquisition and control over standard Ethernet cabling. The PCI-7853 is part of ADLINK’s HSL product family, which includes master controllers, slave I/O modules, and terminal bases for modular, scalable automation systems.
### 2. Key Features
- High-Speed Distributed I/O Communication:
Supports up to 6 Mbps data rate using full-duplex RS-422 with transformer isolation. The system can scan thousands of I/O points within milliseconds.
- Deterministic Real-Time Operation:
The I/O refresh rate is linearly proportional to the number of connected slave modules, ensuring predictable and repeatable timing for control applications.
- Scalable Architecture:
Each HSL master can control up to 63 slave I/O modules, and a single PC can host up to 16 masters, supporting over 16,000 digital I/O points.
- Flexible Wiring Using Standard Ethernet Cables:
Utilizes RJ45 connectors and Cat.5 100Base-TX cables for simple, cost-effective wiring up to 200 meters per port.
- Self-Diagnostic and Error Handling:
Built-in CRC12 error checking, slave no-response counters, and communication error flags ensure robust and reliable operation.
- Modular Slave I/O Design:
Uniform mechanical design across slave modules allows easy replacement and expansion without system downtime.
- Easy Programming Interface:
Equipped with 32 KB of onboard SRAM for I/O data buffering, accessible directly via PCI bus. No complex communication protocol is required—data is read/written through memory mapping.
- Software Configurable:
Transmission speed and operation mode can be configured via software or DIP switches.
- Comprehensive Software Support:
Includes Windows DLL drivers, Linux drivers, LabVIEW VIs, ISaGRAF SoftPLC drivers, OPC and DDE servers for SCADA integration.
### 3. Technical Specifications
Bus Interface:
- PCI Local Bus Specification Rev. 2.1 compliant
- Plug-and-play configuration (IRQ and memory assigned by BIOS)
Controller:
- Custom ASIC-based HSL master controller
- External clock: 48 MHz
Memory:
- 32 KB SRAM (12 ns access time) for I/O data buffering
Communication Interface:
- RS-422 full-duplex with transformer isolation
- Data rate: 3 Mbps / 6 Mbps / 12 Mbps (selectable via DIP switch)
- Communication model: Single-master / multi-slave
- Protocol: Command-response with CRC12 error detection
- Maximum cable length per port: 200 m
- Connector type: RJ45 (2 ports per master)
I/O Capacity:
- Up to 63 slave modules per master
- Up to 16 masters per PC (1008 modules total)
- Maximum I/O points: 16,128 DI + 16,128 DO
Performance:
- I/O refresh rate: 30.1 µs × number of slaves (min 90 µs, max 1.895 ms for 63 modules)
- Deterministic scan timing
Indicators:
- Power LED status indicator
Power Requirements:
- +5 VDC @ 500 mA typical
Physical Characteristics:
- PCB Dimensions: 176 mm (L) × 107 mm (W)
- Weight: Approx. 200 g (typical)
- Operating Temperature: 0°C to 60°C
- Storage Temperature: -20°C to 80°C
### 4. Functionality
The PCI-7853 functions as the master controller in an HSL distributed I/O network. It communicates with remote slave I/O modules through standard Ethernet cabling using a proprietary RS-422-based protocol. The master continuously polls each slave in a deterministic cycle, updating input data and setting output values stored in its onboard SRAM.
Typical Use Cases:
- Distributed PLC replacement in industrial automation
- Remote real-time data acquisition (DAQ) systems
- SCADA (Supervisory Control and Data Acquisition) hardware interface
- Machine control and monitoring systems
- PC-based control systems requiring deterministic I/O timing
Compatibility:
- Compatible with HSL slave modules (DI, DO, relay, mixed I/O types)
- Supported operating systems: Windows 95/98/2000/NT, Linux
- Supported programming environments: C/C++, Visual Basic, LabVIEW, ISaGRAF, OPC, DDE
### 5. Components & Accessories
Included Components:
- PCI-7853 HSL Master Controller Card
- Driver and utility software (on ADLINK All-In-One CD)
- User’s manual and installation guide
Optional Accessories:
- HSL Slave I/O Modules (e.g., HSL-DI16DO16-DB, HSL-DI32-M, HSL-R8DI16-DB)
- HSL Terminal Bases (HSL-TB32-DIN, HSL-TB64-DIN, HSL-TB16-C, etc.)
- RJ45 Ethernet cables (Cat.5 or better, shielded recommended)
- DIN rail mounting accessories for terminal bases
Connectors:
- RJ45 × 2 (PCI-7853 single master)
- RJ45 × 4 (PCI-7852 dual master variant)
### 6. Installation & Setup
Hardware Installation Steps:
1. Power off the host PC and disconnect peripherals.
2. Insert the PCI-7853 into an available 32-bit PCI slot.
3. Secure the card with the chassis screw.
4. Connect RJ45 cables from the master ports to the first slave module.
5. Daisy-chain additional slave modules (up to 32 per port).
6. Power on the system and install drivers from the ADLINK CD.
7. Configure baud rate via DIP switch (default 6 Mbps).
Software Installation:
- Install HSL DLL driver via ADLINK setup utility.
- Configure master and slave modules using the HSL Link Master Utility.
- Verify communication and scan status through the diagnostic interface.
System Setup Guidelines:
- Assign unique slave addresses (1–63) via DIP switches on each module.
- Enable termination resistor on the last module in the chain.
- Ensure proper grounding and shielding for noise immunity.
### 7. Performance & Capabilities
Speed and Throughput:
- Data rate up to 6 Mbps (selectable 3/6/12 Mbps)
- I/O refresh rate: 30.1 µs × number of slaves
- Example: 63 modules (2016 I/O points) scanned in 1.895 ms
Capacity:
- 63 slaves per master, 16 masters per PC
- Total system capacity: 16,128 DI + 16,128 DO
Efficiency:
- Deterministic polling ensures real-time responsiveness
- Minimal CPU overhead due to memory-mapped I/O access
Limitations:
- Maximum cable length per port: 200 m
- Slave address limited to 63 per master
- Requires dedicated PCI slot per master card
### 8. Standards & Compliance
Electrical & Communication Standards:
- PCI Local Bus Specification Rev. 2.1 compliant
- RS-422 full-duplex differential signaling
- Transformer isolation for noise immunity
Software & Protocol Standards:
- Supports OPC, DDE, and ISaGRAF (IEC 1131-3)
- Compatible with Windows and Linux environments
Regulatory Compliance:
- Designed and manufactured under ADLINK’s ISO-certified quality system
- Meets industrial EMC and safety standards for automation equipment
### 9. Additional Information
Warranty:
- One-year limited warranty from date of shipment
- Covers defects in materials and workmanship under normal operation
- Excludes damage from misuse, modification, or unauthorized repair
Support & Service:
- Technical support via email:
- HSL/NuDAM: nudam@adlink.com.tw
- NuDAQ/USBDAQ: nudaq@adlink.com.tw
- Software: sw@adlink.com.tw
- Phone: +886-2-82265877
- Fax: +886-2-82265717
- Website: [www.adlinktech.com](http://www.adlinktech.com)
Maintenance:
- Periodic inspection of cabling and connectors recommended
- Firmware and driver updates available from ADLINK’s support portal
Software Updates & Utilities:
- HSL DLL Driver (Windows 95/98/2000/NT)
- Linux shared library and device driver
- HSL Link Master Utility for diagnostics and configuration
- HSL DDE Server for SCADA integration (e.g., Wonderware InTouch)
- HSL OPC Server for OPC-compliant clients
- LabVIEW VIs for graphical programming
- ISaGRAF SoftPLC driver for IEC 1131-3 control applications
Programming Interface:
- DLL functions for initialization, start/stop scanning, digital I/O read/write, and error handling
- Example functions:
- `W_HSL_Initial(card_ID)`
- `W_HSL_Start(card_ID, set_ID, slave_No)`
- `W_HSL_DIO_In(card_ID, set_ID, slave_No, *in_data)`
- `W_HSL_DIO_Out(card_ID, set_ID, slave_No, out_data)`
- `W_HSL_Slave_Live(card_ID, set_ID, slave_No, *live_data)`
System Expansion:
- Additional slave modules can be added without modifying existing wiring
- Supports hot-swappable slave replacement via terminal base design
### Summary
The ADLINK PCI-7853 HSL Master Enhanced Controller Interface Card is a robust, high-speed, and deterministic distributed I/O controller designed for industrial automation, data acquisition, and control applications. It leverages standard Ethernet cabling for simplified wiring, supports thousands of I/O points, and provides real-time performance suitable for SCADA, PLC, and PC-based control systems. With comprehensive software support, modular scalability, and proven reliability, the PCI-7853 is an ideal solution for engineers seeking a flexible and high-performance distributed I/O platform.
### 1. Product Overview
Product Name: HSL Master Enhanced Controller Interface Card
Model: PCI-7853
Series: HSL (High Speed Link) Distributed I/O System
Article Number: PCI-7853
Manufacturer: ADLINK Technology Inc.
Part Number: 50-12100-200
Revision: Manual Rev. 1.00, March 26, 2001
The ADLINK PCI-7853 is a high-performance HSL (High Speed Link) master controller interface card designed for distributed industrial I/O systems. It serves as the central communication hub between a host PC and multiple remote HSL slave I/O modules, enabling high-speed, deterministic, and real-time data acquisition and control over standard Ethernet cabling. The PCI-7853 is part of ADLINK’s HSL product family, which includes master controllers, slave I/O modules, and terminal bases for modular, scalable automation systems.
### 2. Key Features
- High-Speed Distributed I/O Communication:
Supports up to 6 Mbps data rate using full-duplex RS-422 with transformer isolation. The system can scan thousands of I/O points within milliseconds.
- Deterministic Real-Time Operation:
The I/O refresh rate is linearly proportional to the number of connected slave modules, ensuring predictable and repeatable timing for control applications.
- Scalable Architecture:
Each HSL master can control up to 63 slave I/O modules, and a single PC can host up to 16 masters, supporting over 16,000 digital I/O points.
- Flexible Wiring Using Standard Ethernet Cables:
Utilizes RJ45 connectors and Cat.5 100Base-TX cables for simple, cost-effective wiring up to 200 meters per port.
- Self-Diagnostic and Error Handling:
Built-in CRC12 error checking, slave no-response counters, and communication error flags ensure robust and reliable operation.
- Modular Slave I/O Design:
Uniform mechanical design across slave modules allows easy replacement and expansion without system downtime.
- Easy Programming Interface:
Equipped with 32 KB of onboard SRAM for I/O data buffering, accessible directly via PCI bus. No complex communication protocol is required—data is read/written through memory mapping.
- Software Configurable:
Transmission speed and operation mode can be configured via software or DIP switches.
- Comprehensive Software Support:
Includes Windows DLL drivers, Linux drivers, LabVIEW VIs, ISaGRAF SoftPLC drivers, OPC and DDE servers for SCADA integration.
### 3. Technical Specifications
Bus Interface:
- PCI Local Bus Specification Rev. 2.1 compliant
- Plug-and-play configuration (IRQ and memory assigned by BIOS)
Controller:
- Custom ASIC-based HSL master controller
- External clock: 48 MHz
Memory:
- 32 KB SRAM (12 ns access time) for I/O data buffering
Communication Interface:
- RS-422 full-duplex with transformer isolation
- Data rate: 3 Mbps / 6 Mbps / 12 Mbps (selectable via DIP switch)
- Communication model: Single-master / multi-slave
- Protocol: Command-response with CRC12 error detection
- Maximum cable length per port: 200 m
- Connector type: RJ45 (2 ports per master)
I/O Capacity:
- Up to 63 slave modules per master
- Up to 16 masters per PC (1008 modules total)
- Maximum I/O points: 16,128 DI + 16,128 DO
Performance:
- I/O refresh rate: 30.1 µs × number of slaves (min 90 µs, max 1.895 ms for 63 modules)
- Deterministic scan timing
Indicators:
- Power LED status indicator
Power Requirements:
- +5 VDC @ 500 mA typical
Physical Characteristics:
- PCB Dimensions: 176 mm (L) × 107 mm (W)
- Weight: Approx. 200 g (typical)
- Operating Temperature: 0°C to 60°C
- Storage Temperature: -20°C to 80°C
### 4. Functionality
The PCI-7853 functions as the master controller in an HSL distributed I/O network. It communicates with remote slave I/O modules through standard Ethernet cabling using a proprietary RS-422-based protocol. The master continuously polls each slave in a deterministic cycle, updating input data and setting output values stored in its onboard SRAM.
Typical Use Cases:
- Distributed PLC replacement in industrial automation
- Remote real-time data acquisition (DAQ) systems
- SCADA (Supervisory Control and Data Acquisition) hardware interface
- Machine control and monitoring systems
- PC-based control systems requiring deterministic I/O timing
Compatibility:
- Compatible with HSL slave modules (DI, DO, relay, mixed I/O types)
- Supported operating systems: Windows 95/98/2000/NT, Linux
- Supported programming environments: C/C++, Visual Basic, LabVIEW, ISaGRAF, OPC, DDE
### 5. Components & Accessories
Included Components:
- PCI-7853 HSL Master Controller Card
- Driver and utility software (on ADLINK All-In-One CD)
- User’s manual and installation guide
Optional Accessories:
- HSL Slave I/O Modules (e.g., HSL-DI16DO16-DB, HSL-DI32-M, HSL-R8DI16-DB)
- HSL Terminal Bases (HSL-TB32-DIN, HSL-TB64-DIN, HSL-TB16-C, etc.)
- RJ45 Ethernet cables (Cat.5 or better, shielded recommended)
- DIN rail mounting accessories for terminal bases
Connectors:
- RJ45 × 2 (PCI-7853 single master)
- RJ45 × 4 (PCI-7852 dual master variant)
### 6. Installation & Setup
Hardware Installation Steps:
1. Power off the host PC and disconnect peripherals.
2. Insert the PCI-7853 into an available 32-bit PCI slot.
3. Secure the card with the chassis screw.
4. Connect RJ45 cables from the master ports to the first slave module.
5. Daisy-chain additional slave modules (up to 32 per port).
6. Power on the system and install drivers from the ADLINK CD.
7. Configure baud rate via DIP switch (default 6 Mbps).
Software Installation:
- Install HSL DLL driver via ADLINK setup utility.
- Configure master and slave modules using the HSL Link Master Utility.
- Verify communication and scan status through the diagnostic interface.
System Setup Guidelines:
- Assign unique slave addresses (1–63) via DIP switches on each module.
- Enable termination resistor on the last module in the chain.
- Ensure proper grounding and shielding for noise immunity.
### 7. Performance & Capabilities
Speed and Throughput:
- Data rate up to 6 Mbps (selectable 3/6/12 Mbps)
- I/O refresh rate: 30.1 µs × number of slaves
- Example: 63 modules (2016 I/O points) scanned in 1.895 ms
Capacity:
- 63 slaves per master, 16 masters per PC
- Total system capacity: 16,128 DI + 16,128 DO
Efficiency:
- Deterministic polling ensures real-time responsiveness
- Minimal CPU overhead due to memory-mapped I/O access
Limitations:
- Maximum cable length per port: 200 m
- Slave address limited to 63 per master
- Requires dedicated PCI slot per master card
### 8. Standards & Compliance
Electrical & Communication Standards:
- PCI Local Bus Specification Rev. 2.1 compliant
- RS-422 full-duplex differential signaling
- Transformer isolation for noise immunity
Software & Protocol Standards:
- Supports OPC, DDE, and ISaGRAF (IEC 1131-3)
- Compatible with Windows and Linux environments
Regulatory Compliance:
- Designed and manufactured under ADLINK’s ISO-certified quality system
- Meets industrial EMC and safety standards for automation equipment
### 9. Additional Information
Warranty:
- One-year limited warranty from date of shipment
- Covers defects in materials and workmanship under normal operation
- Excludes damage from misuse, modification, or unauthorized repair
Support & Service:
- Technical support via email:
- HSL/NuDAM: nudam@adlink.com.tw
- NuDAQ/USBDAQ: nudaq@adlink.com.tw
- Software: sw@adlink.com.tw
- Phone: +886-2-82265877
- Fax: +886-2-82265717
- Website: [www.adlinktech.com](http://www.adlinktech.com)
Maintenance:
- Periodic inspection of cabling and connectors recommended
- Firmware and driver updates available from ADLINK’s support portal
Software Updates & Utilities:
- HSL DLL Driver (Windows 95/98/2000/NT)
- Linux shared library and device driver
- HSL Link Master Utility for diagnostics and configuration
- HSL DDE Server for SCADA integration (e.g., Wonderware InTouch)
- HSL OPC Server for OPC-compliant clients
- LabVIEW VIs for graphical programming
- ISaGRAF SoftPLC driver for IEC 1131-3 control applications
Programming Interface:
- DLL functions for initialization, start/stop scanning, digital I/O read/write, and error handling
- Example functions:
- `W_HSL_Initial(card_ID)`
- `W_HSL_Start(card_ID, set_ID, slave_No)`
- `W_HSL_DIO_In(card_ID, set_ID, slave_No, *in_data)`
- `W_HSL_DIO_Out(card_ID, set_ID, slave_No, out_data)`
- `W_HSL_Slave_Live(card_ID, set_ID, slave_No, *live_data)`
System Expansion:
- Additional slave modules can be added without modifying existing wiring
- Supports hot-swappable slave replacement via terminal base design
### Summary
The ADLINK PCI-7853 HSL Master Enhanced Controller Interface Card is a robust, high-speed, and deterministic distributed I/O controller designed for industrial automation, data acquisition, and control applications. It leverages standard Ethernet cabling for simplified wiring, supports thousands of I/O points, and provides real-time performance suitable for SCADA, PLC, and PC-based control systems. With comprehensive software support, modular scalability, and proven reliability, the PCI-7853 is an ideal solution for engineers seeking a flexible and high-performance distributed I/O platform.
-
PCI-7853+54_Datasheet_en_1.pdf
PDF Catalog
-
HSLManual.pdf
Manual
-
HSL-DDE Manual.pdf
Manual
No accessories available.
