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- Fanless Design: The ACS-2631 employs a completely fanless thermal architecture, ensuring silent operation and eliminating mechanical wear associated with active cooling components. This design enhances reliability and reduces maintenance requirements in dusty or vibration-prone environments.
- Intel® Mobile Processor Platform: Equipped with an Intel® Celeron® Mobile 1.5 GHz CPU, with optional upgrade to a Pentium® 4 Mobile 1.8 GHz processor, providing scalable performance for various industrial workloads.
- Chipset Integration: Utilizes the Intel® 852GM + ICH4 chipset, supporting DDR266 SO-DIMM SDRAM up to 1 GB, ensuring stable memory performance for embedded applications.
- Compact and Rugged Construction: The enclosure is designed for industrial use, with dimensions of 203.2 mm × 221 mm × 74 mm (standard) and 240 mm × 80 mm when equipped with the wall-mount kit. The robust housing provides protection against shock, vibration, and temperature fluctuations.
- Flexible Storage Options: Supports one 2.5-inch HDD for local data storage, with an optional CompactFlash (CF) slot for solid-state storage configurations.
- Rich I/O Connectivity: Includes multiple serial and USB ports for peripheral integration:
- 1 × RS-232
- 1 × RS-232/422/485 (configurable)
- 2 × USB ports
- 1 × 10/100 Mbps LAN port
- Wide Power Input Range: Operates on an 11 VDC to 28 VDC power supply, suitable for industrial and vehicular power systems. An optional 230 VAC adapter is available for standard AC power environments.
- Mounting Flexibility: Supports wall-mount installation with optional kit, enabling secure deployment in control cabinets, kiosks, or machinery housings.
- Industrial-Grade Reliability: Designed for continuous operation in demanding conditions, with extended temperature tolerance and resistance to dust ingress due to its sealed, fanless design.
- Intel® Mobile Processor Platform: Equipped with an Intel® Celeron® Mobile 1.5 GHz CPU, with optional upgrade to a Pentium® 4 Mobile 1.8 GHz processor, providing scalable performance for various industrial workloads.
- Chipset Integration: Utilizes the Intel® 852GM + ICH4 chipset, supporting DDR266 SO-DIMM SDRAM up to 1 GB, ensuring stable memory performance for embedded applications.
- Compact and Rugged Construction: The enclosure is designed for industrial use, with dimensions of 203.2 mm × 221 mm × 74 mm (standard) and 240 mm × 80 mm when equipped with the wall-mount kit. The robust housing provides protection against shock, vibration, and temperature fluctuations.
- Flexible Storage Options: Supports one 2.5-inch HDD for local data storage, with an optional CompactFlash (CF) slot for solid-state storage configurations.
- Rich I/O Connectivity: Includes multiple serial and USB ports for peripheral integration:
- 1 × RS-232
- 1 × RS-232/422/485 (configurable)
- 2 × USB ports
- 1 × 10/100 Mbps LAN port
- Wide Power Input Range: Operates on an 11 VDC to 28 VDC power supply, suitable for industrial and vehicular power systems. An optional 230 VAC adapter is available for standard AC power environments.
- Mounting Flexibility: Supports wall-mount installation with optional kit, enabling secure deployment in control cabinets, kiosks, or machinery housings.
- Industrial-Grade Reliability: Designed for continuous operation in demanding conditions, with extended temperature tolerance and resistance to dust ingress due to its sealed, fanless design.
1. Product Overview
Product Name: ACS-2631
Model Number: ACS-2631
Series: Fanless Embedded Controller Series
Article Number: ACS-2631
Manufacturer: Aplex Technology Inc.
The Aplex ACS-2631 is a compact, fanless embedded controller designed for industrial automation, control, and monitoring applications. It integrates an Intel® Celeron® Mobile processor and supports optional upgrades to a Pentium® 4 Mobile CPU, offering a balance between performance, reliability, and energy efficiency. The system is engineered for environments where silent operation, low maintenance, and extended durability are critical. With its ruggedized aluminum chassis, wide DC input range, and flexible I/O configuration, the ACS-2631 serves as a versatile platform for embedded computing in manufacturing, transportation, and process control systems.
2. Key Features
- Fanless Design: The ACS-2631 employs a completely fanless thermal architecture, ensuring silent operation and eliminating mechanical wear associated with active cooling components. This design enhances reliability and reduces maintenance requirements in dusty or vibration-prone environments.
- Intel® Mobile Processor Platform: Equipped with an Intel® Celeron® Mobile 1.5 GHz CPU, with optional upgrade to a Pentium® 4 Mobile 1.8 GHz processor, providing scalable performance for various industrial workloads.
- Chipset Integration: Utilizes the Intel® 852GM + ICH4 chipset, supporting DDR266 SO-DIMM SDRAM up to 1 GB, ensuring stable memory performance for embedded applications.
- Compact and Rugged Construction: The enclosure is designed for industrial use, with dimensions of 203.2 mm × 221 mm × 74 mm (standard) and 240 mm × 80 mm when equipped with the wall-mount kit. The robust housing provides protection against shock, vibration, and temperature fluctuations.
- Flexible Storage Options: Supports one 2.5-inch HDD for local data storage, with an optional CompactFlash (CF) slot for solid-state storage configurations.
- Rich I/O Connectivity: Includes multiple serial and USB ports for peripheral integration:
- 1 × RS-232
- 1 × RS-232/422/485 (configurable)
- 2 × USB ports
- 1 × 10/100 Mbps LAN port
- Wide Power Input Range: Operates on an 11 VDC to 28 VDC power supply, suitable for industrial and vehicular power systems. An optional 230 VAC adapter is available for standard AC power environments.
- Mounting Flexibility: Supports wall-mount installation with optional kit, enabling secure deployment in control cabinets, kiosks, or machinery housings.
- Industrial-Grade Reliability: Designed for continuous operation in demanding conditions, with extended temperature tolerance and resistance to dust ingress due to its sealed, fanless design.
3. Technical Specifications
- Processor: Intel® Celeron® Mobile 1.5 GHz (standard); optional Intel® Pentium® 4 Mobile 1.8 GHz
- Chipset: Intel® 852GM + ICH4
- Memory: DDR266 SO-DIMM SDRAM, up to 1 GB maximum capacity
- Storage:
- 1 × 2.5-inch HDD bay
- Optional CompactFlash (CF) slot (CF-only configuration available)
- I/O Interfaces:
- Serial Ports: 1 × RS-232, 1 × RS-232/422/485 (selectable)
- USB Ports: 2 × USB 2.0
- LAN: 1 × 10/100 Mbps Ethernet (RJ-45)
- Power Supply:
- Input Voltage: 11 VDC – 28 VDC
- Optional 230 VAC external adapter
- Dimensions:
- Main Unit: 203.2 mm (W) × 221 mm (D) × 74 mm (H)
- With Wall-Mount Kit: 240 mm (W) × 80 mm (H)
- Construction: Industrial-grade aluminum alloy chassis, fanless cooling design
- Weight: Approx. 2.0 – 2.5 kg (depending on configuration)
- Operating Temperature: Typically 0 °C – 50 °C (depending on CPU and storage type)
- Storage Temperature: –20 °C – 70 °C
- Relative Humidity: 10 % – 90 %, non-condensing
4. Functionality
The ACS-2631 functions as a compact embedded controller or industrial PC (IPC) for automation, data acquisition, and control applications. Its fanless design and wide power input range make it suitable for deployment in environments where traditional desktop PCs are impractical.
Operational Principle:
The system operates as a standalone embedded computer, running standard operating systems such as Windows® Embedded, Linux®, or other x86-compatible platforms. It interfaces with sensors, actuators, and control networks through its serial and USB ports, while Ethernet connectivity enables remote monitoring, data exchange, and integration with supervisory control systems.
Use Cases and Applications:
- Industrial Automation: Machine control, production line monitoring, and process management.
- Transportation Systems: Vehicle-mounted control units, data loggers, and fleet management terminals.
- Kiosk and Digital Signage: Compact computing platform for interactive displays and information terminals.
- Building Automation: HVAC control, access management, and energy monitoring.
- Data Acquisition: Integration with measurement instruments and SCADA systems.
- Embedded Control: OEM integration into specialized equipment requiring reliable, low-maintenance computing.
Compatibility:
The ACS-2631 supports standard PC interfaces and is compatible with a wide range of industrial peripherals, including serial devices, USB sensors, and Ethernet-based controllers. It can be configured to operate with various embedded operating systems and software frameworks used in industrial automation.
5. Components & Accessories
Included Components:
- ACS-2631 main unit (fanless embedded controller)
- Power terminal block or DC input connector
- User manual and quick installation guide
Optional Accessories:
- Wall-mount kit (expands dimensions to 240 mm × 80 mm)
- 230 VAC external power adapter
- CompactFlash storage module (for CF-only configuration)
- 2.5-inch HDD or SSD (user-supplied or factory-installed)
- Serial and USB extension cables
- DIN-rail mounting bracket (optional, depending on configuration)
Connectors and Interfaces:
- Power Connector: DC terminal block for 11–28 VDC input
- LAN Port: RJ-45 connector supporting 10/100 Mbps Ethernet
- Serial Ports: DB9 connectors for RS-232 and RS-232/422/485 communication
- USB Ports: Standard Type-A connectors for peripheral devices
- Storage Interface: Internal 2.5-inch drive bay and CF slot
6. Installation & Setup
Requirements:
- DC power source within 11–28 VDC range or optional 230 VAC adapter
- Appropriate mounting surface or enclosure with adequate ventilation clearance
- Compatible operating system installation media (if not preloaded)
Mounting Options:
- Wall Mount: Using the optional wall-mount kit, the unit can be securely attached to vertical or horizontal surfaces.
- Panel or Cabinet Mount: Suitable for integration into control panels or enclosures.
- DIN-Rail Mount (optional): Enables quick installation in industrial racks.
Configuration Steps:
1. Connect the DC power input to the terminal block or use the optional AC adapter.
2. Attach peripherals via serial, USB, or Ethernet ports.
3. Install storage media (HDD or CF) as required.
4. Power on the system and enter BIOS setup for initial configuration.
5. Install the desired operating system and drivers.
6. Configure network and serial communication parameters according to application requirements.
Maintenance:
The fanless design minimizes maintenance needs. Periodic inspection of connectors and cleaning of external surfaces is recommended to ensure long-term reliability.
7. Performance & Capabilities
Processing Performance:
The Intel® Celeron® Mobile 1.5 GHz CPU provides sufficient computational power for control logic, data logging, and communication tasks. The optional Pentium® 4 Mobile 1.8 GHz upgrade enhances performance for more demanding applications such as real-time data processing or graphical interfaces.
Memory and Storage:
With up to 1 GB DDR266 SO-DIMM memory, the system supports moderate multitasking and embedded software frameworks. The 2.5-inch HDD bay allows for large data storage, while the CF option provides solid-state reliability for vibration-prone environments.
Networking and Communication:
The integrated 10/100 Mbps Ethernet port ensures stable network connectivity for remote management and data transfer. Dual serial ports (RS-232 and RS-232/422/485) enable communication with legacy and modern industrial devices.
Efficiency and Reliability:
The fanless architecture and low-power mobile CPU contribute to reduced energy consumption and extended operational lifespan. The wide DC input range allows deployment in mobile or field-based systems powered by batteries or vehicle electrical systems.
Limitations:
- Maximum memory capacity limited to 1 GB DDR266
- Single Ethernet interface (no built-in redundancy)
- Limited expansion options compared to modular IPCs
- Designed primarily for light to medium industrial workloads
8. Standards & Compliance
The ACS-2631 is designed and manufactured in accordance with industrial computing standards and quality assurance protocols.
Certifications and Compliance:
- CE Marking: Conforms to European safety, health, and environmental protection standards.
- FCC Class A: Meets electromagnetic interference (EMI) requirements for industrial environments.
- RoHS Compliance: Manufactured using lead-free and environmentally safe materials.
- ISO 9001 Manufacturing: Produced under certified quality management systems.
Industry Standards Supported:
- IEEE 802.3 (Ethernet 10/100 Mbps)
- RS-232, RS-422, RS-485 serial communication standards
- ATX-compatible power input design principles
- PC/104 and embedded computing interoperability (software-level compatibility)
9. Additional Information
Warranty:
Typically supplied with a standard 1-year limited warranty covering manufacturing defects and hardware failures under normal operating conditions. Extended warranty options may be available through Aplex or authorized distributors.
Technical Support:
Aplex provides comprehensive technical support, including driver downloads, BIOS updates, and configuration assistance. Documentation and software resources are available through the manufacturer’s support portal.
Maintenance and Service:
The fanless design minimizes moving parts, reducing failure points. Routine maintenance involves ensuring adequate ventilation, verifying secure cable connections, and periodically checking for dust accumulation on external surfaces.
Software and Firmware Updates:
BIOS and driver updates are periodically released to enhance compatibility and performance. Users can update firmware via USB or network interfaces following Aplex’s official procedures.
Lifecycle and Availability:
The ACS-2631 is part of Aplex’s long-term support embedded product line, ensuring extended availability for industrial integrators and OEMs. This guarantees consistent hardware specifications for multi-year production deployments.
Environmental Considerations:
The system’s low power consumption and RoHS-compliant design contribute to reduced environmental impact. Its fanless operation also minimizes noise pollution in sensitive environments.
Summary
The Aplex ACS-2631 Fanless Embedded Controller is a robust, compact, and energy-efficient industrial computing solution built for reliability in harsh environments. Featuring an Intel® Celeron® Mobile 1.5 GHz processor (upgradeable to Pentium® 4 Mobile 1.8 GHz), Intel® 852GM chipset, and up to 1 GB DDR266 memory, it delivers stable performance for automation, control, and monitoring tasks. Its fanless aluminum chassis, wide 11–28 VDC power input, and versatile I/O configuration make it ideal for embedded applications across manufacturing, transportation, and building automation sectors.
With compliance to CE, FCC, and RoHS standards, and backed by Aplex’s industrial-grade quality assurance, the ACS-2631 offers a dependable platform for long-term embedded deployments requiring silent operation, low maintenance, and consistent performance.
Product Name: ACS-2631
Model Number: ACS-2631
Series: Fanless Embedded Controller Series
Article Number: ACS-2631
Manufacturer: Aplex Technology Inc.
The Aplex ACS-2631 is a compact, fanless embedded controller designed for industrial automation, control, and monitoring applications. It integrates an Intel® Celeron® Mobile processor and supports optional upgrades to a Pentium® 4 Mobile CPU, offering a balance between performance, reliability, and energy efficiency. The system is engineered for environments where silent operation, low maintenance, and extended durability are critical. With its ruggedized aluminum chassis, wide DC input range, and flexible I/O configuration, the ACS-2631 serves as a versatile platform for embedded computing in manufacturing, transportation, and process control systems.
2. Key Features
- Fanless Design: The ACS-2631 employs a completely fanless thermal architecture, ensuring silent operation and eliminating mechanical wear associated with active cooling components. This design enhances reliability and reduces maintenance requirements in dusty or vibration-prone environments.
- Intel® Mobile Processor Platform: Equipped with an Intel® Celeron® Mobile 1.5 GHz CPU, with optional upgrade to a Pentium® 4 Mobile 1.8 GHz processor, providing scalable performance for various industrial workloads.
- Chipset Integration: Utilizes the Intel® 852GM + ICH4 chipset, supporting DDR266 SO-DIMM SDRAM up to 1 GB, ensuring stable memory performance for embedded applications.
- Compact and Rugged Construction: The enclosure is designed for industrial use, with dimensions of 203.2 mm × 221 mm × 74 mm (standard) and 240 mm × 80 mm when equipped with the wall-mount kit. The robust housing provides protection against shock, vibration, and temperature fluctuations.
- Flexible Storage Options: Supports one 2.5-inch HDD for local data storage, with an optional CompactFlash (CF) slot for solid-state storage configurations.
- Rich I/O Connectivity: Includes multiple serial and USB ports for peripheral integration:
- 1 × RS-232
- 1 × RS-232/422/485 (configurable)
- 2 × USB ports
- 1 × 10/100 Mbps LAN port
- Wide Power Input Range: Operates on an 11 VDC to 28 VDC power supply, suitable for industrial and vehicular power systems. An optional 230 VAC adapter is available for standard AC power environments.
- Mounting Flexibility: Supports wall-mount installation with optional kit, enabling secure deployment in control cabinets, kiosks, or machinery housings.
- Industrial-Grade Reliability: Designed for continuous operation in demanding conditions, with extended temperature tolerance and resistance to dust ingress due to its sealed, fanless design.
3. Technical Specifications
- Processor: Intel® Celeron® Mobile 1.5 GHz (standard); optional Intel® Pentium® 4 Mobile 1.8 GHz
- Chipset: Intel® 852GM + ICH4
- Memory: DDR266 SO-DIMM SDRAM, up to 1 GB maximum capacity
- Storage:
- 1 × 2.5-inch HDD bay
- Optional CompactFlash (CF) slot (CF-only configuration available)
- I/O Interfaces:
- Serial Ports: 1 × RS-232, 1 × RS-232/422/485 (selectable)
- USB Ports: 2 × USB 2.0
- LAN: 1 × 10/100 Mbps Ethernet (RJ-45)
- Power Supply:
- Input Voltage: 11 VDC – 28 VDC
- Optional 230 VAC external adapter
- Dimensions:
- Main Unit: 203.2 mm (W) × 221 mm (D) × 74 mm (H)
- With Wall-Mount Kit: 240 mm (W) × 80 mm (H)
- Construction: Industrial-grade aluminum alloy chassis, fanless cooling design
- Weight: Approx. 2.0 – 2.5 kg (depending on configuration)
- Operating Temperature: Typically 0 °C – 50 °C (depending on CPU and storage type)
- Storage Temperature: –20 °C – 70 °C
- Relative Humidity: 10 % – 90 %, non-condensing
4. Functionality
The ACS-2631 functions as a compact embedded controller or industrial PC (IPC) for automation, data acquisition, and control applications. Its fanless design and wide power input range make it suitable for deployment in environments where traditional desktop PCs are impractical.
Operational Principle:
The system operates as a standalone embedded computer, running standard operating systems such as Windows® Embedded, Linux®, or other x86-compatible platforms. It interfaces with sensors, actuators, and control networks through its serial and USB ports, while Ethernet connectivity enables remote monitoring, data exchange, and integration with supervisory control systems.
Use Cases and Applications:
- Industrial Automation: Machine control, production line monitoring, and process management.
- Transportation Systems: Vehicle-mounted control units, data loggers, and fleet management terminals.
- Kiosk and Digital Signage: Compact computing platform for interactive displays and information terminals.
- Building Automation: HVAC control, access management, and energy monitoring.
- Data Acquisition: Integration with measurement instruments and SCADA systems.
- Embedded Control: OEM integration into specialized equipment requiring reliable, low-maintenance computing.
Compatibility:
The ACS-2631 supports standard PC interfaces and is compatible with a wide range of industrial peripherals, including serial devices, USB sensors, and Ethernet-based controllers. It can be configured to operate with various embedded operating systems and software frameworks used in industrial automation.
5. Components & Accessories
Included Components:
- ACS-2631 main unit (fanless embedded controller)
- Power terminal block or DC input connector
- User manual and quick installation guide
Optional Accessories:
- Wall-mount kit (expands dimensions to 240 mm × 80 mm)
- 230 VAC external power adapter
- CompactFlash storage module (for CF-only configuration)
- 2.5-inch HDD or SSD (user-supplied or factory-installed)
- Serial and USB extension cables
- DIN-rail mounting bracket (optional, depending on configuration)
Connectors and Interfaces:
- Power Connector: DC terminal block for 11–28 VDC input
- LAN Port: RJ-45 connector supporting 10/100 Mbps Ethernet
- Serial Ports: DB9 connectors for RS-232 and RS-232/422/485 communication
- USB Ports: Standard Type-A connectors for peripheral devices
- Storage Interface: Internal 2.5-inch drive bay and CF slot
6. Installation & Setup
Requirements:
- DC power source within 11–28 VDC range or optional 230 VAC adapter
- Appropriate mounting surface or enclosure with adequate ventilation clearance
- Compatible operating system installation media (if not preloaded)
Mounting Options:
- Wall Mount: Using the optional wall-mount kit, the unit can be securely attached to vertical or horizontal surfaces.
- Panel or Cabinet Mount: Suitable for integration into control panels or enclosures.
- DIN-Rail Mount (optional): Enables quick installation in industrial racks.
Configuration Steps:
1. Connect the DC power input to the terminal block or use the optional AC adapter.
2. Attach peripherals via serial, USB, or Ethernet ports.
3. Install storage media (HDD or CF) as required.
4. Power on the system and enter BIOS setup for initial configuration.
5. Install the desired operating system and drivers.
6. Configure network and serial communication parameters according to application requirements.
Maintenance:
The fanless design minimizes maintenance needs. Periodic inspection of connectors and cleaning of external surfaces is recommended to ensure long-term reliability.
7. Performance & Capabilities
Processing Performance:
The Intel® Celeron® Mobile 1.5 GHz CPU provides sufficient computational power for control logic, data logging, and communication tasks. The optional Pentium® 4 Mobile 1.8 GHz upgrade enhances performance for more demanding applications such as real-time data processing or graphical interfaces.
Memory and Storage:
With up to 1 GB DDR266 SO-DIMM memory, the system supports moderate multitasking and embedded software frameworks. The 2.5-inch HDD bay allows for large data storage, while the CF option provides solid-state reliability for vibration-prone environments.
Networking and Communication:
The integrated 10/100 Mbps Ethernet port ensures stable network connectivity for remote management and data transfer. Dual serial ports (RS-232 and RS-232/422/485) enable communication with legacy and modern industrial devices.
Efficiency and Reliability:
The fanless architecture and low-power mobile CPU contribute to reduced energy consumption and extended operational lifespan. The wide DC input range allows deployment in mobile or field-based systems powered by batteries or vehicle electrical systems.
Limitations:
- Maximum memory capacity limited to 1 GB DDR266
- Single Ethernet interface (no built-in redundancy)
- Limited expansion options compared to modular IPCs
- Designed primarily for light to medium industrial workloads
8. Standards & Compliance
The ACS-2631 is designed and manufactured in accordance with industrial computing standards and quality assurance protocols.
Certifications and Compliance:
- CE Marking: Conforms to European safety, health, and environmental protection standards.
- FCC Class A: Meets electromagnetic interference (EMI) requirements for industrial environments.
- RoHS Compliance: Manufactured using lead-free and environmentally safe materials.
- ISO 9001 Manufacturing: Produced under certified quality management systems.
Industry Standards Supported:
- IEEE 802.3 (Ethernet 10/100 Mbps)
- RS-232, RS-422, RS-485 serial communication standards
- ATX-compatible power input design principles
- PC/104 and embedded computing interoperability (software-level compatibility)
9. Additional Information
Warranty:
Typically supplied with a standard 1-year limited warranty covering manufacturing defects and hardware failures under normal operating conditions. Extended warranty options may be available through Aplex or authorized distributors.
Technical Support:
Aplex provides comprehensive technical support, including driver downloads, BIOS updates, and configuration assistance. Documentation and software resources are available through the manufacturer’s support portal.
Maintenance and Service:
The fanless design minimizes moving parts, reducing failure points. Routine maintenance involves ensuring adequate ventilation, verifying secure cable connections, and periodically checking for dust accumulation on external surfaces.
Software and Firmware Updates:
BIOS and driver updates are periodically released to enhance compatibility and performance. Users can update firmware via USB or network interfaces following Aplex’s official procedures.
Lifecycle and Availability:
The ACS-2631 is part of Aplex’s long-term support embedded product line, ensuring extended availability for industrial integrators and OEMs. This guarantees consistent hardware specifications for multi-year production deployments.
Environmental Considerations:
The system’s low power consumption and RoHS-compliant design contribute to reduced environmental impact. Its fanless operation also minimizes noise pollution in sensitive environments.
Summary
The Aplex ACS-2631 Fanless Embedded Controller is a robust, compact, and energy-efficient industrial computing solution built for reliability in harsh environments. Featuring an Intel® Celeron® Mobile 1.5 GHz processor (upgradeable to Pentium® 4 Mobile 1.8 GHz), Intel® 852GM chipset, and up to 1 GB DDR266 memory, it delivers stable performance for automation, control, and monitoring tasks. Its fanless aluminum chassis, wide 11–28 VDC power input, and versatile I/O configuration make it ideal for embedded applications across manufacturing, transportation, and building automation sectors.
With compliance to CE, FCC, and RoHS standards, and backed by Aplex’s industrial-grade quality assurance, the ACS-2631 offers a dependable platform for long-term embedded deployments requiring silent operation, low maintenance, and consistent performance.
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