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- Integrated Motion & I/O Control:
Combines a 12‑axis SSCNETII servo control interface (200 MHz DSP) with dual HSL ports for distributed I/O expansion.
- High‑Speed Distributed I/O (HSL):
Supports up to 63 slave I/O modules per master, with deterministic scan times as low as 30.1 µs per module and total refresh rates under 2 ms for 2016 I/O points.
- Real‑Time Deterministic Operation:
Fixed, linear I/O refresh rate proportional to the number of connected slaves ensures predictable timing for control and data acquisition.
- Simple Wiring Architecture:
Uses standard RJ‑45 connectors and Cat.5 100 Base‑TX Ethernet cables for RS‑422 full‑duplex communication, reducing wiring complexity and cost.
- Massive I/O Expansion:
Up to 16 HSL masters per system (8 dual‑port cards), supporting 1008 slave modules and over 32,000 digital I/O points.
- Self‑Diagnostic & Error Handling:
Built‑in CRC‑12 error checking, per‑slave communication counters, and automatic fault detection with software event reporting.
- Modular Slave Design:
Hot‑swappable slave I/O modules with standardized mechanical form factors and terminal bases for flexible installation.
- Comprehensive Software Support:
Drivers and libraries for Windows 95/98/2000/NT, Linux, LabVIEW, ISaGRAF (IEC 1131‑3), OPC, and DDE integration.
- Open PC‑Based Architecture:
Fully compatible with standard PC/IPC platforms using the PCI bus, enabling integration with SCADA, HMI, and DAQ systems.
Combines a 12‑axis SSCNETII servo control interface (200 MHz DSP) with dual HSL ports for distributed I/O expansion.
- High‑Speed Distributed I/O (HSL):
Supports up to 63 slave I/O modules per master, with deterministic scan times as low as 30.1 µs per module and total refresh rates under 2 ms for 2016 I/O points.
- Real‑Time Deterministic Operation:
Fixed, linear I/O refresh rate proportional to the number of connected slaves ensures predictable timing for control and data acquisition.
- Simple Wiring Architecture:
Uses standard RJ‑45 connectors and Cat.5 100 Base‑TX Ethernet cables for RS‑422 full‑duplex communication, reducing wiring complexity and cost.
- Massive I/O Expansion:
Up to 16 HSL masters per system (8 dual‑port cards), supporting 1008 slave modules and over 32,000 digital I/O points.
- Self‑Diagnostic & Error Handling:
Built‑in CRC‑12 error checking, per‑slave communication counters, and automatic fault detection with software event reporting.
- Modular Slave Design:
Hot‑swappable slave I/O modules with standardized mechanical form factors and terminal bases for flexible installation.
- Comprehensive Software Support:
Drivers and libraries for Windows 95/98/2000/NT, Linux, LabVIEW, ISaGRAF (IEC 1131‑3), OPC, and DDE integration.
- Open PC‑Based Architecture:
Fully compatible with standard PC/IPC platforms using the PCI bus, enabling integration with SCADA, HMI, and DAQ systems.
Comprehensive Product Summary – ADLINK cPCI‑8312H CompactPCI 6U SSCNETII + Dual HSL Card
### 1. Product Overview
Product Name: cPCI‑8312H
Article Number: cPCI‑8312H
Series: CompactPCI 6U Motion & Distributed I/O Controller
Manufacturer: ADLINK Technology Inc.
Manufacturer Address: 9F, No.166, Jian Yi Road, Chungho City, Taipei 235, Taiwan, R.O.C.
Contact: Tel +886‑2‑82265877 | Fax +886‑2‑82265717
Website: [www.adlinktech.com](http://www.adlinktech.com) | [www.adlink.com.tw](http://www.adlink.com.tw)
Support Email: service@adlink.com.tw
Product Description:
The ADLINK cPCI‑8312H is a 6U CompactPCI motion and distributed I/O control card integrating SSCNETII servo control (12‑axis, 200 MHz DSP) and dual HSL (High‑Speed Link) ports for remote digital I/O expansion. It combines high‑performance motion control with modular, real‑time distributed I/O networking, ideal for industrial automation, machine control, and SCADA/DAQ systems.
### 2. Key Features
- Integrated Motion & I/O Control:
Combines a 12‑axis SSCNETII servo control interface (200 MHz DSP) with dual HSL ports for distributed I/O expansion.
- High‑Speed Distributed I/O (HSL):
Supports up to 63 slave I/O modules per master, with deterministic scan times as low as 30.1 µs per module and total refresh rates under 2 ms for 2016 I/O points.
- Real‑Time Deterministic Operation:
Fixed, linear I/O refresh rate proportional to the number of connected slaves ensures predictable timing for control and data acquisition.
- Simple Wiring Architecture:
Uses standard RJ‑45 connectors and Cat.5 100 Base‑TX Ethernet cables for RS‑422 full‑duplex communication, reducing wiring complexity and cost.
- Massive I/O Expansion:
Up to 16 HSL masters per system (8 dual‑port cards), supporting 1008 slave modules and over 32,000 digital I/O points.
- Self‑Diagnostic & Error Handling:
Built‑in CRC‑12 error checking, per‑slave communication counters, and automatic fault detection with software event reporting.
- Modular Slave Design:
Hot‑swappable slave I/O modules with standardized mechanical form factors and terminal bases for flexible installation.
- Comprehensive Software Support:
Drivers and libraries for Windows 95/98/2000/NT, Linux, LabVIEW, ISaGRAF (IEC 1131‑3), OPC, and DDE integration.
- Open PC‑Based Architecture:
Fully compatible with standard PC/IPC platforms using the PCI bus, enabling integration with SCADA, HMI, and DAQ systems.
### 3. Technical Specifications
Form Factor: CompactPCI 6U
Controller Architecture:
- 200 MHz DSP for SSCNETII motion control
- Integrated HSL master controller ASIC
HSL Communication:
- Interface: Full‑duplex RS‑422 with transformer isolation
- Data Rate: 6 Mbps (selectable 3 / 6 / 12 Mbps via DIP switch)
- Communication Model: Single‑master / multi‑slave
- Protocol: Command–response with CRC‑12 error checking
- Max. Distance per Port: 200 m (serial wiring)
- Max. Slaves per Master: 63 modules (32 per port)
- I/O Refresh Rate: 30.1 µs × number of slaves (min 90 µs, max 1.895 ms)
Memory: 32 KB SRAM (12 ns) for I/O data buffering
Connectors: RJ‑45 × 2 (HSL ports)
Bus Interface: PCI Local Bus Specification Rev. 2.1 compliant
External Clock: 48 MHz
Interrupts: 32‑bit programmable timer interrupt
Indicators: Power and communication status LEDs
Physical Dimensions:
- PCB: 176 mm (L) × 107 mm (W)
- CompactPCI 6U front panel format
Environmental:
- Operating Temperature: 0 °C – 60 °C
- Storage Temperature: −20 °C – 80 °C
- Power Consumption: +5 V @ 500 mA (typical)
Materials: FR‑4 PCB, aluminum front panel, industrial‑grade components.
### 4. Functionality
Operating Principle:
The cPCI‑8312H acts as a master controller managing communication with distributed HSL slave I/O modules. The master cyclically polls each slave, setting output values and reading input states in a deterministic loop. All I/O data are stored in the onboard 32 KB SRAM, accessible directly via the PCI bus—no protocol handling required by the user application.
Use Cases & Applications:
- Multi‑axis motion control with distributed I/O feedback
- PC‑based PLC replacement for industrial automation
- Real‑time remote data acquisition (DAQ)
- SCADA and HMI integration
- Machine tool and robotics control
- Process monitoring and distributed control systems
Compatibility:
- Works with ADLINK HSL slave modules (DI/DO/relay types)
- Compatible with Windows and Linux operating systems
- Integrates with LabVIEW, ISaGRAF, OPC, and DDE clients
- Supports standard PC/IPC platforms with PCI or CompactPCI slots
### 5. Components & Accessories
Included Components:
- cPCI‑8312H CompactPCI 6U card
- Dual HSL ports (RJ‑45 connectors)
- User manual and driver CD (HSL DLL, utilities, and examples)
Optional Accessories:
- HSL Slave I/O Modules:
- HSL‑DI16DO16‑DB‑NN/NP/PN/PP
- HSL‑DI32‑DB‑N/P
- HSL‑DO32‑DB‑N/P
- HSL‑R8DI16‑DB‑N/P
- Compact modules (HSL‑DI8DO8‑C series)
- Terminal Bases:
- HSL‑TB32‑DIN, HSL‑TB64‑DIN, HSL‑TB32‑M‑DIN, HSL‑TB16‑C
- Cables: Cat.5 shielded Ethernet cables (100 Base‑TX)
- Software utilities: HSL Link Master Utility, HSL DDE Server, OPC Server
### 6. Installation & Setup
System Requirements:
- Standard PC/IPC with PCI or CompactPCI bus
- Supported OS: Windows 95/98/2000/NT or Linux
- Available 32‑bit PCI slot
- External 24 V DC power supply for slave modules
Installation Steps:
1. Power off the host system and peripherals.
2. Insert the cPCI‑8312H into an available CompactPCI slot.
3. Secure the card and connect RJ‑45 cables to HSL ports.
4. Configure baud rate via DIP switch (default 6 Mbps).
5. Install HSL master drivers and DLLs from ADLINK CD.
6. Connect slave I/O modules using Cat.5 cables (max 200 m per port).
7. Assign unique 6‑bit DIP‑switch addresses (1–63) to each slave.
8. Power up the system and verify communication using the HSL Link Master Utility.
Mounting Options:
- Standard CompactPCI 6U chassis slot
- DIN‑rail mounting for slave terminal bases
Configuration:
- Software configuration via HSL DLL or HSL Link Master Utility
- Auto‑scan and manual slave addressing supported
### 7. Performance & Capabilities
Speed & Throughput:
- Data rate: 6 Mbps (selectable)
- I/O refresh rate: 30.1 µs × number of slaves
- Example: 63 slaves = 1.895 ms total scan time
- Supports up to 2016 I/O points per master
Capacity:
- 63 slaves per master, 16 masters per system
- Maximum 16,128 DI + 16,128 DO points
Efficiency:
- Deterministic polling ensures real‑time response
- Minimal CPU overhead due to hardware‑managed communication
- Hot‑swappable slave modules minimize downtime
Limitations:
- Maximum cable length per port: 200 m
- Maximum 63 slave addresses per master (6‑bit addressing)
- Requires dedicated 24 V DC power for slave modules
### 8. Standards & Compliance
- Bus Compliance: PCI Local Bus Specification Rev. 2.1
- Electrical Interface: RS‑422 full‑duplex with transformer isolation
- Communication Protocol: Proprietary HSL command–response with CRC‑12
- Software Standards:
- Windows DLL and DDE compliant
- OPC Server (OLE for Process Control)
- ISaGRAF IEC 1131‑3 SoftPLC compatibility
- Environmental Compliance: Industrial temperature range components
- Quality & Safety: Manufactured under ADLINK ISO‑certified processes
### 9. Additional Information
Software & Utilities:
- HSL DLL Driver: Provides API functions for initialization, I/O access, and diagnostics.
- HSL Link Master Utility: GUI tool for scanning, monitoring, and testing slave modules.
- HSL DDE Server: Enables data exchange with DDE‑compliant applications (e.g., Wonderware InTouch, Excel).
- HSL OPC Server: Provides OPC interface for SCADA/HMI integration.
- LabVIEW & ISaGRAF Drivers: For graphical programming and SoftPLC environments.
- Linux Shared Library: For open‑source development environments.
Programming Interface (DLL Functions):
- Initialization: `W_HSL_Initial`, `W_HSL_Close`
- Operation Control: `W_HSL_Start`, `W_HSL_Auto_Start`, `W_HSL_Stop`
- I/O Access: `W_HSL_DIO_In`, `W_HSL_DIO_Out`, `W_HSL_DIO_Memory_In/Out`
- Status Monitoring: `W_HSL_Slave_Live`, `W_HSL_Connect_Status`
- Timer & Interrupts: `W_HSL_TMRINT_Enable/Disable`, `W_HSL_Timer_Set`
- System Reset: `W_HSL_Software_Reset`
Warranty:
- Duration: 1 year from date of shipment
- Coverage: Free from defects in materials and workmanship under normal operation
- Exclusions: Misuse, unauthorized repair/modification, or operation beyond specifications
- Service: Return‑to‑factory repair or replacement; customer pays shipping if out of warranty
Maintenance & Support:
- Firmware and driver updates available via ADLINK website
- Technical support via dedicated product lines (NuDAQ, HSL, NuPRO, etc.)
- OEM/ODM customization available for terminal bases and slave modules
Documentation:
- User’s Guide (Part No. 50‑12100‑200, Rev. 1.00, March 26 2001)
- HSL DDE Server User’s Guide
- Software installation and programming examples included on CD
### Summary
The ADLINK cPCI‑8312H is a high‑performance CompactPCI 6U motion and distributed I/O controller that merges SSCNETII servo control with dual HSL networking for large‑scale, real‑time industrial automation. Its deterministic communication, modular expansion, and open PC‑based architecture make it ideal for applications requiring precise motion synchronization, high‑speed data acquisition, and flexible remote I/O deployment. With comprehensive software support, robust diagnostics, and industrial‑grade reliability, the cPCI‑8312H serves as a scalable foundation for modern automation, SCADA, and machine control systems.
### 1. Product Overview
Product Name: cPCI‑8312H
Article Number: cPCI‑8312H
Series: CompactPCI 6U Motion & Distributed I/O Controller
Manufacturer: ADLINK Technology Inc.
Manufacturer Address: 9F, No.166, Jian Yi Road, Chungho City, Taipei 235, Taiwan, R.O.C.
Contact: Tel +886‑2‑82265877 | Fax +886‑2‑82265717
Website: [www.adlinktech.com](http://www.adlinktech.com) | [www.adlink.com.tw](http://www.adlink.com.tw)
Support Email: service@adlink.com.tw
Product Description:
The ADLINK cPCI‑8312H is a 6U CompactPCI motion and distributed I/O control card integrating SSCNETII servo control (12‑axis, 200 MHz DSP) and dual HSL (High‑Speed Link) ports for remote digital I/O expansion. It combines high‑performance motion control with modular, real‑time distributed I/O networking, ideal for industrial automation, machine control, and SCADA/DAQ systems.
### 2. Key Features
- Integrated Motion & I/O Control:
Combines a 12‑axis SSCNETII servo control interface (200 MHz DSP) with dual HSL ports for distributed I/O expansion.
- High‑Speed Distributed I/O (HSL):
Supports up to 63 slave I/O modules per master, with deterministic scan times as low as 30.1 µs per module and total refresh rates under 2 ms for 2016 I/O points.
- Real‑Time Deterministic Operation:
Fixed, linear I/O refresh rate proportional to the number of connected slaves ensures predictable timing for control and data acquisition.
- Simple Wiring Architecture:
Uses standard RJ‑45 connectors and Cat.5 100 Base‑TX Ethernet cables for RS‑422 full‑duplex communication, reducing wiring complexity and cost.
- Massive I/O Expansion:
Up to 16 HSL masters per system (8 dual‑port cards), supporting 1008 slave modules and over 32,000 digital I/O points.
- Self‑Diagnostic & Error Handling:
Built‑in CRC‑12 error checking, per‑slave communication counters, and automatic fault detection with software event reporting.
- Modular Slave Design:
Hot‑swappable slave I/O modules with standardized mechanical form factors and terminal bases for flexible installation.
- Comprehensive Software Support:
Drivers and libraries for Windows 95/98/2000/NT, Linux, LabVIEW, ISaGRAF (IEC 1131‑3), OPC, and DDE integration.
- Open PC‑Based Architecture:
Fully compatible with standard PC/IPC platforms using the PCI bus, enabling integration with SCADA, HMI, and DAQ systems.
### 3. Technical Specifications
Form Factor: CompactPCI 6U
Controller Architecture:
- 200 MHz DSP for SSCNETII motion control
- Integrated HSL master controller ASIC
HSL Communication:
- Interface: Full‑duplex RS‑422 with transformer isolation
- Data Rate: 6 Mbps (selectable 3 / 6 / 12 Mbps via DIP switch)
- Communication Model: Single‑master / multi‑slave
- Protocol: Command–response with CRC‑12 error checking
- Max. Distance per Port: 200 m (serial wiring)
- Max. Slaves per Master: 63 modules (32 per port)
- I/O Refresh Rate: 30.1 µs × number of slaves (min 90 µs, max 1.895 ms)
Memory: 32 KB SRAM (12 ns) for I/O data buffering
Connectors: RJ‑45 × 2 (HSL ports)
Bus Interface: PCI Local Bus Specification Rev. 2.1 compliant
External Clock: 48 MHz
Interrupts: 32‑bit programmable timer interrupt
Indicators: Power and communication status LEDs
Physical Dimensions:
- PCB: 176 mm (L) × 107 mm (W)
- CompactPCI 6U front panel format
Environmental:
- Operating Temperature: 0 °C – 60 °C
- Storage Temperature: −20 °C – 80 °C
- Power Consumption: +5 V @ 500 mA (typical)
Materials: FR‑4 PCB, aluminum front panel, industrial‑grade components.
### 4. Functionality
Operating Principle:
The cPCI‑8312H acts as a master controller managing communication with distributed HSL slave I/O modules. The master cyclically polls each slave, setting output values and reading input states in a deterministic loop. All I/O data are stored in the onboard 32 KB SRAM, accessible directly via the PCI bus—no protocol handling required by the user application.
Use Cases & Applications:
- Multi‑axis motion control with distributed I/O feedback
- PC‑based PLC replacement for industrial automation
- Real‑time remote data acquisition (DAQ)
- SCADA and HMI integration
- Machine tool and robotics control
- Process monitoring and distributed control systems
Compatibility:
- Works with ADLINK HSL slave modules (DI/DO/relay types)
- Compatible with Windows and Linux operating systems
- Integrates with LabVIEW, ISaGRAF, OPC, and DDE clients
- Supports standard PC/IPC platforms with PCI or CompactPCI slots
### 5. Components & Accessories
Included Components:
- cPCI‑8312H CompactPCI 6U card
- Dual HSL ports (RJ‑45 connectors)
- User manual and driver CD (HSL DLL, utilities, and examples)
Optional Accessories:
- HSL Slave I/O Modules:
- HSL‑DI16DO16‑DB‑NN/NP/PN/PP
- HSL‑DI32‑DB‑N/P
- HSL‑DO32‑DB‑N/P
- HSL‑R8DI16‑DB‑N/P
- Compact modules (HSL‑DI8DO8‑C series)
- Terminal Bases:
- HSL‑TB32‑DIN, HSL‑TB64‑DIN, HSL‑TB32‑M‑DIN, HSL‑TB16‑C
- Cables: Cat.5 shielded Ethernet cables (100 Base‑TX)
- Software utilities: HSL Link Master Utility, HSL DDE Server, OPC Server
### 6. Installation & Setup
System Requirements:
- Standard PC/IPC with PCI or CompactPCI bus
- Supported OS: Windows 95/98/2000/NT or Linux
- Available 32‑bit PCI slot
- External 24 V DC power supply for slave modules
Installation Steps:
1. Power off the host system and peripherals.
2. Insert the cPCI‑8312H into an available CompactPCI slot.
3. Secure the card and connect RJ‑45 cables to HSL ports.
4. Configure baud rate via DIP switch (default 6 Mbps).
5. Install HSL master drivers and DLLs from ADLINK CD.
6. Connect slave I/O modules using Cat.5 cables (max 200 m per port).
7. Assign unique 6‑bit DIP‑switch addresses (1–63) to each slave.
8. Power up the system and verify communication using the HSL Link Master Utility.
Mounting Options:
- Standard CompactPCI 6U chassis slot
- DIN‑rail mounting for slave terminal bases
Configuration:
- Software configuration via HSL DLL or HSL Link Master Utility
- Auto‑scan and manual slave addressing supported
### 7. Performance & Capabilities
Speed & Throughput:
- Data rate: 6 Mbps (selectable)
- I/O refresh rate: 30.1 µs × number of slaves
- Example: 63 slaves = 1.895 ms total scan time
- Supports up to 2016 I/O points per master
Capacity:
- 63 slaves per master, 16 masters per system
- Maximum 16,128 DI + 16,128 DO points
Efficiency:
- Deterministic polling ensures real‑time response
- Minimal CPU overhead due to hardware‑managed communication
- Hot‑swappable slave modules minimize downtime
Limitations:
- Maximum cable length per port: 200 m
- Maximum 63 slave addresses per master (6‑bit addressing)
- Requires dedicated 24 V DC power for slave modules
### 8. Standards & Compliance
- Bus Compliance: PCI Local Bus Specification Rev. 2.1
- Electrical Interface: RS‑422 full‑duplex with transformer isolation
- Communication Protocol: Proprietary HSL command–response with CRC‑12
- Software Standards:
- Windows DLL and DDE compliant
- OPC Server (OLE for Process Control)
- ISaGRAF IEC 1131‑3 SoftPLC compatibility
- Environmental Compliance: Industrial temperature range components
- Quality & Safety: Manufactured under ADLINK ISO‑certified processes
### 9. Additional Information
Software & Utilities:
- HSL DLL Driver: Provides API functions for initialization, I/O access, and diagnostics.
- HSL Link Master Utility: GUI tool for scanning, monitoring, and testing slave modules.
- HSL DDE Server: Enables data exchange with DDE‑compliant applications (e.g., Wonderware InTouch, Excel).
- HSL OPC Server: Provides OPC interface for SCADA/HMI integration.
- LabVIEW & ISaGRAF Drivers: For graphical programming and SoftPLC environments.
- Linux Shared Library: For open‑source development environments.
Programming Interface (DLL Functions):
- Initialization: `W_HSL_Initial`, `W_HSL_Close`
- Operation Control: `W_HSL_Start`, `W_HSL_Auto_Start`, `W_HSL_Stop`
- I/O Access: `W_HSL_DIO_In`, `W_HSL_DIO_Out`, `W_HSL_DIO_Memory_In/Out`
- Status Monitoring: `W_HSL_Slave_Live`, `W_HSL_Connect_Status`
- Timer & Interrupts: `W_HSL_TMRINT_Enable/Disable`, `W_HSL_Timer_Set`
- System Reset: `W_HSL_Software_Reset`
Warranty:
- Duration: 1 year from date of shipment
- Coverage: Free from defects in materials and workmanship under normal operation
- Exclusions: Misuse, unauthorized repair/modification, or operation beyond specifications
- Service: Return‑to‑factory repair or replacement; customer pays shipping if out of warranty
Maintenance & Support:
- Firmware and driver updates available via ADLINK website
- Technical support via dedicated product lines (NuDAQ, HSL, NuPRO, etc.)
- OEM/ODM customization available for terminal bases and slave modules
Documentation:
- User’s Guide (Part No. 50‑12100‑200, Rev. 1.00, March 26 2001)
- HSL DDE Server User’s Guide
- Software installation and programming examples included on CD
### Summary
The ADLINK cPCI‑8312H is a high‑performance CompactPCI 6U motion and distributed I/O controller that merges SSCNETII servo control with dual HSL networking for large‑scale, real‑time industrial automation. Its deterministic communication, modular expansion, and open PC‑based architecture make it ideal for applications requiring precise motion synchronization, high‑speed data acquisition, and flexible remote I/O deployment. With comprehensive software support, robust diagnostics, and industrial‑grade reliability, the cPCI‑8312H serves as a scalable foundation for modern automation, SCADA, and machine control systems.
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HSLManual.pdf
Manual
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HSL-DDE Manual.pdf
Manual
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