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- 6 Analog Input Channels: Supports simultaneous measurement from up to six RTD sensors.
- High Resolution: 16-bit sigma-delta ADC ensures precise temperature readings.
- Wide RTD Compatibility: Supports Pt100, Pt1000, Ni120, Cu100, Cu1000, and Cu50 sensors with various α coefficients (0.00385, 0.003916, 0.00421, 0.00427).
- 2-/3-/4-Wire RTD Support: Flexible wiring configurations for different sensor types and installation requirements.
- Open Loop Detection: Built-in break-line detection for identifying sensor disconnections or wiring faults.
- Galvanic Isolation: 3000 VDC inter-module isolation between channels and communication interface for enhanced safety and noise immunity.
- Modbus RTU Communication: Standard RS-485 interface for integration with PLCs, SCADA, and industrial control systems.
- Configurable via Software or Manual Commands: Supports configuration through Modbus commands or the EX-9000 Utility software.
- Offset Adjustment: Individual channel offset calibration supported.
- 50/60 Hz Noise Rejection: Excellent common-mode and normal-mode rejection for industrial environments.
- Wide Power Supply Range: Operates from +10 to +30 VDC.
- Industrial Temperature Range: Operates reliably from -25°C to +75°C.
- Compact and Rugged Design: Suitable for DIN-rail or panel mounting in control cabinets.
- High Resolution: 16-bit sigma-delta ADC ensures precise temperature readings.
- Wide RTD Compatibility: Supports Pt100, Pt1000, Ni120, Cu100, Cu1000, and Cu50 sensors with various α coefficients (0.00385, 0.003916, 0.00421, 0.00427).
- 2-/3-/4-Wire RTD Support: Flexible wiring configurations for different sensor types and installation requirements.
- Open Loop Detection: Built-in break-line detection for identifying sensor disconnections or wiring faults.
- Galvanic Isolation: 3000 VDC inter-module isolation between channels and communication interface for enhanced safety and noise immunity.
- Modbus RTU Communication: Standard RS-485 interface for integration with PLCs, SCADA, and industrial control systems.
- Configurable via Software or Manual Commands: Supports configuration through Modbus commands or the EX-9000 Utility software.
- Offset Adjustment: Individual channel offset calibration supported.
- 50/60 Hz Noise Rejection: Excellent common-mode and normal-mode rejection for industrial environments.
- Wide Power Supply Range: Operates from +10 to +30 VDC.
- Industrial Temperature Range: Operates reliably from -25°C to +75°C.
- Compact and Rugged Design: Suitable for DIN-rail or panel mounting in control cabinets.
Comprehensive Product Summary – EX9036-M RTD Analog Input Module
### 1. Product Overview
Product Name: EX9036-M
Model: EX9036-M
Series: EX-9000 Series (Modbus RTU Analog Input Modules)
Article Number: EX9036-M
Manufacturer: ICP DAS / TOPSCCC (EX-9000 Series Industrial Data Acquisition Modules)
The EX9036-M is a high-precision, 6-channel analog input module designed for direct connection to RTD (Resistance Temperature Detector) sensors. It supports multiple RTD types including platinum, nickel, and copper elements, and provides 16-bit resolution with Modbus RTU communication over RS-485. The module is engineered for industrial temperature measurement applications requiring high accuracy, galvanic isolation, and robust communication in harsh environments.
### 2. Key Features
- 6 Analog Input Channels: Supports simultaneous measurement from up to six RTD sensors.
- High Resolution: 16-bit sigma-delta ADC ensures precise temperature readings.
- Wide RTD Compatibility: Supports Pt100, Pt1000, Ni120, Cu100, Cu1000, and Cu50 sensors with various α coefficients (0.00385, 0.003916, 0.00421, 0.00427).
- 2-/3-/4-Wire RTD Support: Flexible wiring configurations for different sensor types and installation requirements.
- Open Loop Detection: Built-in break-line detection for identifying sensor disconnections or wiring faults.
- Galvanic Isolation: 3000 VDC inter-module isolation between channels and communication interface for enhanced safety and noise immunity.
- Modbus RTU Communication: Standard RS-485 interface for integration with PLCs, SCADA, and industrial control systems.
- Configurable via Software or Manual Commands: Supports configuration through Modbus commands or the EX-9000 Utility software.
- Offset Adjustment: Individual channel offset calibration supported.
- 50/60 Hz Noise Rejection: Excellent common-mode and normal-mode rejection for industrial environments.
- Wide Power Supply Range: Operates from +10 to +30 VDC.
- Industrial Temperature Range: Operates reliably from -25°C to +75°C.
- Compact and Rugged Design: Suitable for DIN-rail or panel mounting in control cabinets.
### 3. Technical Specifications
Analog Input
- Channels: 6
- Input Type: 2-/3-/4-wire RTD (Channels 0–2 support 2/3/4-wire; Channels 3–5 support 2/3-wire)
- Supported RTD Types:
- Pt100 (α = 0.00385, 0.003916)
- Pt1000 (α = 0.00385)
- Ni120 (α = 0.00672)
- Cu100 (α = 0.00421, 0.00427)
- Cu1000 (α = 0.00421)
- Cu50 (α = 0.00421)
- Resolution: 16-bit
- Sampling Rate: 12 samples per second (12 Hz)
- Bandwidth: 5.24 Hz
- Accuracy: ±0.05% of reading
- Zero Drift: 0.5 µV/°C
- Span Drift: 20 µV/°C
- Common Mode Rejection (CMR): ≥150 dB @ 50/60 Hz
- Normal Mode Rejection (NMR): ≥100 dB @ 50/60 Hz
- Isolation Voltage: 3000 VDC inter-module isolation
Power Requirements
- Supply Voltage: +10 to +30 VDC
- Power Consumption: 1.1 W typical
Environmental Conditions
- Operating Temperature: -25°C to +75°C
- Storage Temperature: -30°C to +75°C
- Warm-Up Time: 30 minutes recommended for optimal accuracy
Physical Characteristics
- Mounting: DIN-rail or panel mount
- Wiring: 26–12 AWG for signal connections; shielded cables recommended
- RS-485 Cable: Twisted pair, insulated (e.g., Belden 9841)
### 4. Functionality
The EX9036-M functions as a precision RTD input module that converts resistance measurements from temperature sensors into digital data accessible via Modbus RTU protocol. Each channel can be configured for a specific RTD type and temperature range. The module continuously samples input signals, applies linearization, and transmits temperature data to a host controller or SCADA system.
Use Cases and Applications:
- Industrial temperature monitoring and control
- Process automation and manufacturing systems
- HVAC and environmental monitoring
- Laboratory instrumentation
- Energy management and building automation
- Integration with PLCs, DCS, and data loggers
Compatibility:
- Modbus RTU-compatible devices (PLCs, HMIs, SCADA systems)
- EX-9000 Utility software for configuration and calibration
- RS-485 multi-drop networks (up to 32 modules per bus)
### 5. Components & Accessories
Included Items:
- EX9036-M module
- User manual and configuration guide (digital)
- Mounting hardware (DIN-rail clip or panel screws)
Optional Accessories:
- Shielded RTD extension cables
- RS-485 communication cables (Belden 9841 or equivalent)
- Power supply (10–30 VDC regulated)
- Calibration resistors (0 Ω, 320 Ω, 3000 Ω depending on RTD type)
- EX-9000 Utility software for Windows
Connectors:
- Screw terminals for RTD inputs and power supply
- RS-485 communication terminals (A, B, GND)
### 6. Installation & Setup
Requirements:
- DC power supply (10–30 VDC)
- RS-485 network connection
- Proper grounding and shielding for noise reduction
Mounting Options:
- DIN-rail mounting (standard industrial rail)
- Panel mounting using screws
Wiring Guidelines:
- Use shielded twisted-pair cables for RTD connections.
- Connect shielding to A.GND terminal.
- For RS-485, use 24 AWG twisted pair (Belden 9841 recommended).
- Channels 0–2 support 2/3/4-wire RTD; channels 3–5 support 2/3-wire RTD.
- For 2-wire RTD, ignore +IEXEC and -IEXEC terminals on channels 3–5.
Configuration:
- Default module address: 01
- Default RTD type: Pt100, -100°C to +100°C (Type Code 20)
- Default baud rate: 9600 bps
- Checksum: Disabled
- Filter: 60 Hz rejection
- Data format: Engineering units
Configuration can be modified via Modbus commands or the EX-9000 Utility software. Baud rate, RTD type, and data format are adjustable through command sequences such as `%AANNTTCCFF`.
### 7. Performance & Capabilities
Speed and Sampling:
- 12 samples per second per channel
- Synchronized sampling supported across multiple modules
Capacity:
- Up to 6 RTD sensors simultaneously
- Supports multi-drop RS-485 networks with up to 32 modules
Efficiency and Accuracy:
- ±0.05% accuracy ensures reliable temperature readings
- High noise immunity with 150 dB CMR and 100 dB NMR
- 16-bit resolution provides fine measurement granularity
Limitations:
- Channels 3–5 limited to 2/3-wire RTD connections
- Requires 30-minute warm-up for full accuracy
- Calibration should only be performed by trained personnel
### 8. Standards & Compliance
Electrical Isolation: 3000 VDC inter-module isolation
Communication Protocol: Modbus RTU over RS-485
Noise Rejection: 50/60 Hz rejection filter
Industrial Standards:
- Compatible with Modbus RTU standard (EIA RS-485)
- Designed for industrial temperature measurement applications
- Meets general EMC and safety requirements for industrial automation equipment
Certifications:
- CE compliant (typical for EX-9000 series)
- RoHS compliant (lead-free manufacturing)
### 9. Additional Information
Calibration:
- Supports zero and span calibration via Modbus commands ($AA0, $AA1).
- Calibration resistors:
- Type 20 (Pt100): Zero = 0 Ω, Span = 320 Ω
- Type 2A/2D (Pt1000/Cu1000): Zero = 0 Ω, Span = 3000 Ω
- Calibration should be performed after 30-minute warm-up.
- Each channel can be calibrated individually (commands $AA0Ci, $AA1Ci).
Diagnostics:
- Built-in diagnostic command ($AAB) detects over-range, under-range, and open-loop conditions.
- Host watchdog timer with configurable timeout (0.1–25.5 seconds).
- LED indicators for power, communication, and watchdog status.
Firmware & Software:
- Firmware version readable via $AAF command.
- Module name readable and writable via $AAM and ~AAO(Data) commands.
- Supports synchronized sampling (# command) and host watchdog reset (~ command).
Maintenance:
- Periodic calibration recommended for long-term accuracy.
- Keep terminals clean and ensure proper grounding.
- Firmware updates available through manufacturer support.
Warranty & Support:
- Standard manufacturer warranty (typically 1–2 years).
- Technical support and documentation available via TOPSCCC/ICP DAS website.
- Software utilities and firmware updates downloadable from topsccc.com.
### Summary
The EX9036-M is a robust, high-accuracy, 6-channel RTD input module designed for industrial temperature measurement and monitoring. With 16-bit resolution, 3000 VDC isolation, and Modbus RTU communication, it integrates seamlessly into industrial automation systems. Its support for multiple RTD types, flexible wiring configurations, and comprehensive command set make it ideal for precision temperature acquisition in manufacturing, process control, and environmental monitoring applications. The module’s reliability, configurability, and compliance with industrial standards ensure long-term performance in demanding environments.
### 1. Product Overview
Product Name: EX9036-M
Model: EX9036-M
Series: EX-9000 Series (Modbus RTU Analog Input Modules)
Article Number: EX9036-M
Manufacturer: ICP DAS / TOPSCCC (EX-9000 Series Industrial Data Acquisition Modules)
The EX9036-M is a high-precision, 6-channel analog input module designed for direct connection to RTD (Resistance Temperature Detector) sensors. It supports multiple RTD types including platinum, nickel, and copper elements, and provides 16-bit resolution with Modbus RTU communication over RS-485. The module is engineered for industrial temperature measurement applications requiring high accuracy, galvanic isolation, and robust communication in harsh environments.
### 2. Key Features
- 6 Analog Input Channels: Supports simultaneous measurement from up to six RTD sensors.
- High Resolution: 16-bit sigma-delta ADC ensures precise temperature readings.
- Wide RTD Compatibility: Supports Pt100, Pt1000, Ni120, Cu100, Cu1000, and Cu50 sensors with various α coefficients (0.00385, 0.003916, 0.00421, 0.00427).
- 2-/3-/4-Wire RTD Support: Flexible wiring configurations for different sensor types and installation requirements.
- Open Loop Detection: Built-in break-line detection for identifying sensor disconnections or wiring faults.
- Galvanic Isolation: 3000 VDC inter-module isolation between channels and communication interface for enhanced safety and noise immunity.
- Modbus RTU Communication: Standard RS-485 interface for integration with PLCs, SCADA, and industrial control systems.
- Configurable via Software or Manual Commands: Supports configuration through Modbus commands or the EX-9000 Utility software.
- Offset Adjustment: Individual channel offset calibration supported.
- 50/60 Hz Noise Rejection: Excellent common-mode and normal-mode rejection for industrial environments.
- Wide Power Supply Range: Operates from +10 to +30 VDC.
- Industrial Temperature Range: Operates reliably from -25°C to +75°C.
- Compact and Rugged Design: Suitable for DIN-rail or panel mounting in control cabinets.
### 3. Technical Specifications
Analog Input
- Channels: 6
- Input Type: 2-/3-/4-wire RTD (Channels 0–2 support 2/3/4-wire; Channels 3–5 support 2/3-wire)
- Supported RTD Types:
- Pt100 (α = 0.00385, 0.003916)
- Pt1000 (α = 0.00385)
- Ni120 (α = 0.00672)
- Cu100 (α = 0.00421, 0.00427)
- Cu1000 (α = 0.00421)
- Cu50 (α = 0.00421)
- Resolution: 16-bit
- Sampling Rate: 12 samples per second (12 Hz)
- Bandwidth: 5.24 Hz
- Accuracy: ±0.05% of reading
- Zero Drift: 0.5 µV/°C
- Span Drift: 20 µV/°C
- Common Mode Rejection (CMR): ≥150 dB @ 50/60 Hz
- Normal Mode Rejection (NMR): ≥100 dB @ 50/60 Hz
- Isolation Voltage: 3000 VDC inter-module isolation
Power Requirements
- Supply Voltage: +10 to +30 VDC
- Power Consumption: 1.1 W typical
Environmental Conditions
- Operating Temperature: -25°C to +75°C
- Storage Temperature: -30°C to +75°C
- Warm-Up Time: 30 minutes recommended for optimal accuracy
Physical Characteristics
- Mounting: DIN-rail or panel mount
- Wiring: 26–12 AWG for signal connections; shielded cables recommended
- RS-485 Cable: Twisted pair, insulated (e.g., Belden 9841)
### 4. Functionality
The EX9036-M functions as a precision RTD input module that converts resistance measurements from temperature sensors into digital data accessible via Modbus RTU protocol. Each channel can be configured for a specific RTD type and temperature range. The module continuously samples input signals, applies linearization, and transmits temperature data to a host controller or SCADA system.
Use Cases and Applications:
- Industrial temperature monitoring and control
- Process automation and manufacturing systems
- HVAC and environmental monitoring
- Laboratory instrumentation
- Energy management and building automation
- Integration with PLCs, DCS, and data loggers
Compatibility:
- Modbus RTU-compatible devices (PLCs, HMIs, SCADA systems)
- EX-9000 Utility software for configuration and calibration
- RS-485 multi-drop networks (up to 32 modules per bus)
### 5. Components & Accessories
Included Items:
- EX9036-M module
- User manual and configuration guide (digital)
- Mounting hardware (DIN-rail clip or panel screws)
Optional Accessories:
- Shielded RTD extension cables
- RS-485 communication cables (Belden 9841 or equivalent)
- Power supply (10–30 VDC regulated)
- Calibration resistors (0 Ω, 320 Ω, 3000 Ω depending on RTD type)
- EX-9000 Utility software for Windows
Connectors:
- Screw terminals for RTD inputs and power supply
- RS-485 communication terminals (A, B, GND)
### 6. Installation & Setup
Requirements:
- DC power supply (10–30 VDC)
- RS-485 network connection
- Proper grounding and shielding for noise reduction
Mounting Options:
- DIN-rail mounting (standard industrial rail)
- Panel mounting using screws
Wiring Guidelines:
- Use shielded twisted-pair cables for RTD connections.
- Connect shielding to A.GND terminal.
- For RS-485, use 24 AWG twisted pair (Belden 9841 recommended).
- Channels 0–2 support 2/3/4-wire RTD; channels 3–5 support 2/3-wire RTD.
- For 2-wire RTD, ignore +IEXEC and -IEXEC terminals on channels 3–5.
Configuration:
- Default module address: 01
- Default RTD type: Pt100, -100°C to +100°C (Type Code 20)
- Default baud rate: 9600 bps
- Checksum: Disabled
- Filter: 60 Hz rejection
- Data format: Engineering units
Configuration can be modified via Modbus commands or the EX-9000 Utility software. Baud rate, RTD type, and data format are adjustable through command sequences such as `%AANNTTCCFF`.
### 7. Performance & Capabilities
Speed and Sampling:
- 12 samples per second per channel
- Synchronized sampling supported across multiple modules
Capacity:
- Up to 6 RTD sensors simultaneously
- Supports multi-drop RS-485 networks with up to 32 modules
Efficiency and Accuracy:
- ±0.05% accuracy ensures reliable temperature readings
- High noise immunity with 150 dB CMR and 100 dB NMR
- 16-bit resolution provides fine measurement granularity
Limitations:
- Channels 3–5 limited to 2/3-wire RTD connections
- Requires 30-minute warm-up for full accuracy
- Calibration should only be performed by trained personnel
### 8. Standards & Compliance
Electrical Isolation: 3000 VDC inter-module isolation
Communication Protocol: Modbus RTU over RS-485
Noise Rejection: 50/60 Hz rejection filter
Industrial Standards:
- Compatible with Modbus RTU standard (EIA RS-485)
- Designed for industrial temperature measurement applications
- Meets general EMC and safety requirements for industrial automation equipment
Certifications:
- CE compliant (typical for EX-9000 series)
- RoHS compliant (lead-free manufacturing)
### 9. Additional Information
Calibration:
- Supports zero and span calibration via Modbus commands ($AA0, $AA1).
- Calibration resistors:
- Type 20 (Pt100): Zero = 0 Ω, Span = 320 Ω
- Type 2A/2D (Pt1000/Cu1000): Zero = 0 Ω, Span = 3000 Ω
- Calibration should be performed after 30-minute warm-up.
- Each channel can be calibrated individually (commands $AA0Ci, $AA1Ci).
Diagnostics:
- Built-in diagnostic command ($AAB) detects over-range, under-range, and open-loop conditions.
- Host watchdog timer with configurable timeout (0.1–25.5 seconds).
- LED indicators for power, communication, and watchdog status.
Firmware & Software:
- Firmware version readable via $AAF command.
- Module name readable and writable via $AAM and ~AAO(Data) commands.
- Supports synchronized sampling (# command) and host watchdog reset (~ command).
Maintenance:
- Periodic calibration recommended for long-term accuracy.
- Keep terminals clean and ensure proper grounding.
- Firmware updates available through manufacturer support.
Warranty & Support:
- Standard manufacturer warranty (typically 1–2 years).
- Technical support and documentation available via TOPSCCC/ICP DAS website.
- Software utilities and firmware updates downloadable from topsccc.com.
### Summary
The EX9036-M is a robust, high-accuracy, 6-channel RTD input module designed for industrial temperature measurement and monitoring. With 16-bit resolution, 3000 VDC isolation, and Modbus RTU communication, it integrates seamlessly into industrial automation systems. Its support for multiple RTD types, flexible wiring configurations, and comprehensive command set make it ideal for precision temperature acquisition in manufacturing, process control, and environmental monitoring applications. The module’s reliability, configurability, and compliance with industrial standards ensure long-term performance in demanding environments.
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