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EX9188E4-512
3*RS-232, 1*RS-485, 512 k flash, 512 k SRAM, RTC
247,00 EUR
inkl. Umsatzsteuer 293,93 EUR
- Embedded DOS System: Runs Datalight ROM-DOS with miniBIOS for stable, low-level control and compatibility with legacy DOS applications.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory (ROM-DISK)
- Built-in NVRAM and serial EEPROM for configuration storage
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Real-Time Clock (RTC): Integrated for time-dependent applications and data logging.
- Display: 5-digit 7-segment LED display for system status, IP address, and communication parameters.
- Fanless Design: Passive cooling ensures silent operation and high reliability in harsh environments.
- Industrial Durability: Compact, rugged housing resistant to vibration and mechanical shock.
- Wide Temperature Range: Suitable for industrial deployment in variable environmental conditions.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication, allowing legacy COM-based applications to operate over TCP/IP networks.
- Network Integration: Fully compatible with standard LAN infrastructures; supports TCP/IP communication via Datalight SOCKETS.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE, NETTEST).
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory (ROM-DISK)
- Built-in NVRAM and serial EEPROM for configuration storage
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Real-Time Clock (RTC): Integrated for time-dependent applications and data logging.
- Display: 5-digit 7-segment LED display for system status, IP address, and communication parameters.
- Fanless Design: Passive cooling ensures silent operation and high reliability in harsh environments.
- Industrial Durability: Compact, rugged housing resistant to vibration and mechanical shock.
- Wide Temperature Range: Suitable for industrial deployment in variable environmental conditions.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication, allowing legacy COM-based applications to operate over TCP/IP networks.
- Network Integration: Fully compatible with standard LAN infrastructures; supports TCP/IP communication via Datalight SOCKETS.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE, NETTEST).
Comprehensive Product Summary: TOPSCCC EX9188E4-512 Embedded DOS System
### 1. Product Overview
Product Name: EX9188E4-512
Model: EX9188E4-512
Series: EX9188E Series
Article Number: EX9188E4-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E4-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial interfaces (RS-232 and RS-485), onboard memory, and real-time clock functionality within a compact, fanless, and vibration-resistant enclosure. The system is optimized for industrial environments requiring reliable serial-to-Ethernet communication and remote device management.
### 2. Key Features
- Embedded DOS System: Runs Datalight ROM-DOS with miniBIOS for stable, low-level control and compatibility with legacy DOS applications.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory (ROM-DISK)
- Built-in NVRAM and serial EEPROM for configuration storage
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Real-Time Clock (RTC): Integrated for time-dependent applications and data logging.
- Display: 5-digit 7-segment LED display for system status, IP address, and communication parameters.
- Fanless Design: Passive cooling ensures silent operation and high reliability in harsh environments.
- Industrial Durability: Compact, rugged housing resistant to vibration and mechanical shock.
- Wide Temperature Range: Suitable for industrial deployment in variable environmental conditions.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication, allowing legacy COM-based applications to operate over TCP/IP networks.
- Network Integration: Fully compatible with standard LAN infrastructures; supports TCP/IP communication via Datalight SOCKETS.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE, NETTEST).
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory Configuration:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash (0x80000–0xFFFFF)
- ROM-DISK: 448 KB (0x80000–0xEFFFF)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- RS-232: 3 ports (5-wire hardware flow control on COM1)
- RS-485: 1 port (auto direction control)
- Ethernet: 10Base-T, RJ-45 connector
- LED Display: 5-digit 7-segment LED
- Timers: 1 system timer (INT 08h), 1 general-purpose timer
Default Serial Port Configuration:
| COM Port | Baud Rate | Data Bits | Parity | Stop Bits |
|-----------|------------|------------|---------|------------|
| COM1 | 57600 | 8 | None | 1 |
| COM2–COM8 | 9600 | 8 | None | 1 |
Physical Characteristics:
- Design: Fanless, compact, industrial-grade enclosure
- Mounting: DIN-rail compatible
- Cooling: Passive (no moving parts)
- Operating Temperature: Wide industrial range (exact values depend on configuration)
Power Requirements:
- Standard DC input (specifications vary by deployment; typically 9–30 VDC range for industrial modules)
### 4. Functionality
The EX9188E4-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It allows multiple RS-232/RS-485 devices to be accessed remotely over Ethernet as if they were local COM ports on a PC.
Operational Modes:
- TCP Mode: Normal operation for Ethernet communication.
- ROM-DOS Mode: Activated by grounding the INIT* pin during startup for local DOS-level access and configuration.
Use Cases:
- Industrial automation and control systems
- Remote monitoring and data acquisition (SCADA)
- Serial device networking (PLC, sensors, meters)
- Legacy system integration via virtual COM ports
- Embedded control applications requiring deterministic DOS environment
Compatibility:
- Works with Datalight ROM-DOS and SOCKETS
- Supports VSP/VirCOM drivers for Windows-based virtual COM port mapping
- Compatible with standard TCP/IP networks and Ethernet infrastructure
### 5. Components & Accessories
Included Components:
- EX9188E4-512 main module
- Integrated 5-digit LED display
- Ethernet (RJ-45) port
- RS-232 and RS-485 serial ports
- Built-in RTC, NVRAM, and EEPROM
Software Utilities (preloaded or downloadable):
- XM.EXE: File transfer utility (XMODEM protocol)
- ROMDISK.EXE: Creates ROM-DOS image files
- TOROM.EXE: Transfers ROM images to Flash memory
- VDISK.SYS: Creates RAM-based virtual disks
- INFOSET.EXE: Configures model, IP, gateway, and serial parameters
- N.COM / SOCKETP.EXE: Enables TCP/IP stack and Ethernet communication
- XPING.EXE: Network connectivity test utility
- XCOM.EXE: Server program for remote command execution
- NETTEST: PC-based diagnostic and communication tool
Optional Add-ons:
- RS-232 expansion cards (up to 6 additional ports)
- AD/DA or digital I/O cards (depending on configuration)
- VSP/VirCOM software (downloadable from TOPSCCC or Easyunet)
### 6. Installation & Setup
Hardware Setup:
1. Mount the EX9188E4-512 on a DIN rail or secure industrial panel.
2. Connect Ethernet cable to the RJ-45 port.
3. Connect serial devices to RS-232/RS-485 ports.
4. Apply DC power supply.
Initial Configuration:
- Connect COM1 to PC via serial cable.
- Use HyperTerminal (57600, 8-N-1, no flow control).
- Power on the device; it boots into TCP mode.
- To enter ROM-DOS mode, momentarily connect INIT* pin to GND during boot.
Software Configuration:
- Use INFOSET.EXE to set IP address, subnet mask, gateway, and COM port parameters.
- Default IP configuration can be modified via serial console.
- Use NETTEST or XPING to verify network connectivity.
ROM-DISK Update Procedure:
1. Create ROM image using ROMDISK.EXE on PC.
2. Transfer image to EX9188E using TOROM.EXE via XMODEM.
3. Reboot device to apply updates.
### 7. Performance & Capabilities
Processing Performance:
- 40 MHz 80188 CPU provides deterministic real-time performance suitable for control and communication tasks.
Memory Performance:
- 512 KB SRAM for runtime operations
- 512 KB Flash for firmware and ROM-DOS storage
- RAMDISK and VDISK support for temporary data storage
Communication Performance:
- Supports up to 8 COM ports (3 native RS-232, 1 RS-485, 4 via expansion)
- Baud rates configurable from 1200 to 115200 bps
- Ethernet throughput suitable for 10Base-T networks
Efficiency:
- Low power consumption due to fanless design and embedded architecture
- Efficient serial-to-Ethernet conversion with minimal latency
Limitations:
- Limited memory capacity compared to modern embedded Linux systems
- DOS-based environment restricts multitasking and advanced networking features
- 10Base-T Ethernet (no 100/1000 Mbps support)
### 8. Standards & Compliance
Hardware Standards:
- RS-232 and RS-485 compliant serial interfaces
- IEEE 802.3 10Base-T Ethernet standard
- TTL-compatible I/O signaling
Software Standards:
- Datalight ROM-DOS (MS-DOS compatible)
- Datalight SOCKETS (TCP/IP stack for embedded DOS)
- Supports standard TCP/IP protocols (IP, TCP, UDP, ICMP)
Regulatory Compliance:
- Designed for industrial environments (EMC and vibration resistance)
- Conforms to general CE and FCC industrial electronic standards (depending on configuration)
Industry Compatibility:
- Integrates with SCADA, PLC, and industrial automation systems
- Compatible with Modbus (for EX9188E_MTCP variant)
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year; varies by distributor).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- VSP/VirCOM drivers downloadable from TOPSCCC or Easyunet websites.
- Datalight support for ROM-DOS and SOCKETS components.
Maintenance:
- No moving parts; minimal maintenance required.
- Firmware and ROM-DISK updates via TOROM.EXE utility.
- Configuration stored in EEPROM (Block 7 reserved for system).
Software Development Support:
- C library functions for Flash, NVRAM, LED, COM ports, timers, and sockets.
- Developers can use Datalight SOCKETS API for network programming.
- Example function prototypes provided for embedded application development.
Update & Expansion:
- ROM-DISK content can be updated via serial interface.
- Supports additional serial expansion cards and I/O modules.
- Compatible with VSP/VirCOM for virtual COM port mapping up to 255 ports.
### Summary
The TOPSCCC EX9188E4-512 is a robust, fanless embedded DOS controller engineered for industrial Ethernet and serial communication applications. With its 80188 CPU, 512 KB memory architecture, and integrated ROM-DOS environment, it provides a stable platform for legacy and modern control systems. Its combination of RS-232, RS-485, and Ethernet interfaces enables seamless integration of serial devices into TCP/IP networks. The inclusion of utilities like XCOM.EXE, NETTEST, and VSP/VirCOM simplifies configuration, diagnostics, and remote management.
Designed for reliability, expandability, and ease of integration, the EX9188E4-512 remains a versatile solution for industrial automation, remote monitoring, and embedded control applications requiring deterministic DOS-based operation and network connectivity.
### 1. Product Overview
Product Name: EX9188E4-512
Model: EX9188E4-512
Series: EX9188E Series
Article Number: EX9188E4-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E4-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial interfaces (RS-232 and RS-485), onboard memory, and real-time clock functionality within a compact, fanless, and vibration-resistant enclosure. The system is optimized for industrial environments requiring reliable serial-to-Ethernet communication and remote device management.
### 2. Key Features
- Embedded DOS System: Runs Datalight ROM-DOS with miniBIOS for stable, low-level control and compatibility with legacy DOS applications.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory (ROM-DISK)
- Built-in NVRAM and serial EEPROM for configuration storage
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Real-Time Clock (RTC): Integrated for time-dependent applications and data logging.
- Display: 5-digit 7-segment LED display for system status, IP address, and communication parameters.
- Fanless Design: Passive cooling ensures silent operation and high reliability in harsh environments.
- Industrial Durability: Compact, rugged housing resistant to vibration and mechanical shock.
- Wide Temperature Range: Suitable for industrial deployment in variable environmental conditions.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication, allowing legacy COM-based applications to operate over TCP/IP networks.
- Network Integration: Fully compatible with standard LAN infrastructures; supports TCP/IP communication via Datalight SOCKETS.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE, NETTEST).
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory Configuration:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash (0x80000–0xFFFFF)
- ROM-DISK: 448 KB (0x80000–0xEFFFF)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- RS-232: 3 ports (5-wire hardware flow control on COM1)
- RS-485: 1 port (auto direction control)
- Ethernet: 10Base-T, RJ-45 connector
- LED Display: 5-digit 7-segment LED
- Timers: 1 system timer (INT 08h), 1 general-purpose timer
Default Serial Port Configuration:
| COM Port | Baud Rate | Data Bits | Parity | Stop Bits |
|-----------|------------|------------|---------|------------|
| COM1 | 57600 | 8 | None | 1 |
| COM2–COM8 | 9600 | 8 | None | 1 |
Physical Characteristics:
- Design: Fanless, compact, industrial-grade enclosure
- Mounting: DIN-rail compatible
- Cooling: Passive (no moving parts)
- Operating Temperature: Wide industrial range (exact values depend on configuration)
Power Requirements:
- Standard DC input (specifications vary by deployment; typically 9–30 VDC range for industrial modules)
### 4. Functionality
The EX9188E4-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It allows multiple RS-232/RS-485 devices to be accessed remotely over Ethernet as if they were local COM ports on a PC.
Operational Modes:
- TCP Mode: Normal operation for Ethernet communication.
- ROM-DOS Mode: Activated by grounding the INIT* pin during startup for local DOS-level access and configuration.
Use Cases:
- Industrial automation and control systems
- Remote monitoring and data acquisition (SCADA)
- Serial device networking (PLC, sensors, meters)
- Legacy system integration via virtual COM ports
- Embedded control applications requiring deterministic DOS environment
Compatibility:
- Works with Datalight ROM-DOS and SOCKETS
- Supports VSP/VirCOM drivers for Windows-based virtual COM port mapping
- Compatible with standard TCP/IP networks and Ethernet infrastructure
### 5. Components & Accessories
Included Components:
- EX9188E4-512 main module
- Integrated 5-digit LED display
- Ethernet (RJ-45) port
- RS-232 and RS-485 serial ports
- Built-in RTC, NVRAM, and EEPROM
Software Utilities (preloaded or downloadable):
- XM.EXE: File transfer utility (XMODEM protocol)
- ROMDISK.EXE: Creates ROM-DOS image files
- TOROM.EXE: Transfers ROM images to Flash memory
- VDISK.SYS: Creates RAM-based virtual disks
- INFOSET.EXE: Configures model, IP, gateway, and serial parameters
- N.COM / SOCKETP.EXE: Enables TCP/IP stack and Ethernet communication
- XPING.EXE: Network connectivity test utility
- XCOM.EXE: Server program for remote command execution
- NETTEST: PC-based diagnostic and communication tool
Optional Add-ons:
- RS-232 expansion cards (up to 6 additional ports)
- AD/DA or digital I/O cards (depending on configuration)
- VSP/VirCOM software (downloadable from TOPSCCC or Easyunet)
### 6. Installation & Setup
Hardware Setup:
1. Mount the EX9188E4-512 on a DIN rail or secure industrial panel.
2. Connect Ethernet cable to the RJ-45 port.
3. Connect serial devices to RS-232/RS-485 ports.
4. Apply DC power supply.
Initial Configuration:
- Connect COM1 to PC via serial cable.
- Use HyperTerminal (57600, 8-N-1, no flow control).
- Power on the device; it boots into TCP mode.
- To enter ROM-DOS mode, momentarily connect INIT* pin to GND during boot.
Software Configuration:
- Use INFOSET.EXE to set IP address, subnet mask, gateway, and COM port parameters.
- Default IP configuration can be modified via serial console.
- Use NETTEST or XPING to verify network connectivity.
ROM-DISK Update Procedure:
1. Create ROM image using ROMDISK.EXE on PC.
2. Transfer image to EX9188E using TOROM.EXE via XMODEM.
3. Reboot device to apply updates.
### 7. Performance & Capabilities
Processing Performance:
- 40 MHz 80188 CPU provides deterministic real-time performance suitable for control and communication tasks.
Memory Performance:
- 512 KB SRAM for runtime operations
- 512 KB Flash for firmware and ROM-DOS storage
- RAMDISK and VDISK support for temporary data storage
Communication Performance:
- Supports up to 8 COM ports (3 native RS-232, 1 RS-485, 4 via expansion)
- Baud rates configurable from 1200 to 115200 bps
- Ethernet throughput suitable for 10Base-T networks
Efficiency:
- Low power consumption due to fanless design and embedded architecture
- Efficient serial-to-Ethernet conversion with minimal latency
Limitations:
- Limited memory capacity compared to modern embedded Linux systems
- DOS-based environment restricts multitasking and advanced networking features
- 10Base-T Ethernet (no 100/1000 Mbps support)
### 8. Standards & Compliance
Hardware Standards:
- RS-232 and RS-485 compliant serial interfaces
- IEEE 802.3 10Base-T Ethernet standard
- TTL-compatible I/O signaling
Software Standards:
- Datalight ROM-DOS (MS-DOS compatible)
- Datalight SOCKETS (TCP/IP stack for embedded DOS)
- Supports standard TCP/IP protocols (IP, TCP, UDP, ICMP)
Regulatory Compliance:
- Designed for industrial environments (EMC and vibration resistance)
- Conforms to general CE and FCC industrial electronic standards (depending on configuration)
Industry Compatibility:
- Integrates with SCADA, PLC, and industrial automation systems
- Compatible with Modbus (for EX9188E_MTCP variant)
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year; varies by distributor).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- VSP/VirCOM drivers downloadable from TOPSCCC or Easyunet websites.
- Datalight support for ROM-DOS and SOCKETS components.
Maintenance:
- No moving parts; minimal maintenance required.
- Firmware and ROM-DISK updates via TOROM.EXE utility.
- Configuration stored in EEPROM (Block 7 reserved for system).
Software Development Support:
- C library functions for Flash, NVRAM, LED, COM ports, timers, and sockets.
- Developers can use Datalight SOCKETS API for network programming.
- Example function prototypes provided for embedded application development.
Update & Expansion:
- ROM-DISK content can be updated via serial interface.
- Supports additional serial expansion cards and I/O modules.
- Compatible with VSP/VirCOM for virtual COM port mapping up to 255 ports.
### Summary
The TOPSCCC EX9188E4-512 is a robust, fanless embedded DOS controller engineered for industrial Ethernet and serial communication applications. With its 80188 CPU, 512 KB memory architecture, and integrated ROM-DOS environment, it provides a stable platform for legacy and modern control systems. Its combination of RS-232, RS-485, and Ethernet interfaces enables seamless integration of serial devices into TCP/IP networks. The inclusion of utilities like XCOM.EXE, NETTEST, and VSP/VirCOM simplifies configuration, diagnostics, and remote management.
Designed for reliability, expandability, and ease of integration, the EX9188E4-512 remains a versatile solution for industrial automation, remote monitoring, and embedded control applications requiring deterministic DOS-based operation and network connectivity.
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