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- Embedded DOS System: Runs Datalight ROM-DOS with MiniBIOS and Sockets for TCP/IP networking.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control tasks.
- Memory:
- 512 KB SRAM for runtime operations
- 512 KB Flash memory for firmware and ROM-DOS storage
- Built-in NVRAM and serial EEPROM for configuration data
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with auto-direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless Design: Passive cooling for silent, maintenance-free operation.
- Industrial Durability: Compact, shock- and vibration-resistant housing suitable for DIN-rail mounting.
- Wide Temperature Range: Designed for industrial environments with extended operating temperature tolerance.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
- Network Integration: Seamless integration into LAN environments, supporting up to four Ethernet-connected devices as virtual COM ports.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control tasks.
- Memory:
- 512 KB SRAM for runtime operations
- 512 KB Flash memory for firmware and ROM-DOS storage
- Built-in NVRAM and serial EEPROM for configuration data
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with auto-direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless Design: Passive cooling for silent, maintenance-free operation.
- Industrial Durability: Compact, shock- and vibration-resistant housing suitable for DIN-rail mounting.
- Wide Temperature Range: Designed for industrial environments with extended operating temperature tolerance.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
- Network Integration: Seamless integration into LAN environments, supporting up to four Ethernet-connected devices as virtual COM ports.
Comprehensive Product Summary: TOPSCCC EX9188E4D-512 Embedded DOS System
### 1. Product Overview
Product Name: EX9188E4D-512
Model: EX9188E4D-512
Series: EX9188E Series
Article Number: EX9188E4D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E4D-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial communication interfaces (RS-232 and RS-485), a 10Base-T Ethernet port, and onboard memory resources, all within a compact, fanless, and vibration-resistant enclosure. The system is optimized for industrial environments requiring reliable serial-to-Ethernet communication, remote device management, and legacy system integration.
### 2. Key Features
- Embedded DOS System: Runs Datalight ROM-DOS with MiniBIOS and Sockets for TCP/IP networking.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control tasks.
- Memory:
- 512 KB SRAM for runtime operations
- 512 KB Flash memory for firmware and ROM-DOS storage
- Built-in NVRAM and serial EEPROM for configuration data
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with auto-direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless Design: Passive cooling for silent, maintenance-free operation.
- Industrial Durability: Compact, shock- and vibration-resistant housing suitable for DIN-rail mounting.
- Wide Temperature Range: Designed for industrial environments with extended operating temperature tolerance.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
- Network Integration: Seamless integration into LAN environments, supporting up to four Ethernet-connected devices as virtual COM ports.
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory Configuration:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash (0x80000–0xFFFFF)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
- Reserved: 8 KB (0xFC000–0xFDFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on Card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- RS-232: 3 ports (5-wire hardware flow control on COM1)
- RS-485: 1 port with automatic direction control
- Ethernet: 10Base-T, RJ-45 connector
- LED Display: 5-digit 7-segment LED
- Timers: 1 system timer (INT 08h), 1 general-purpose timer
Default Serial Port Settings:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
Physical Characteristics:
- Compact, fanless metal enclosure
- DIN-rail mountable
- Industrial-grade connectors and components
Power Requirements:
- DC input (exact voltage not specified; typically 9–24 VDC for similar models)
Environmental:
- Operating temperature: Industrial range (typically -20°C to +70°C)
- Vibration/shock resistance: Industrial-grade mechanical design
### 4. Functionality
The EX9188E4D-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It allows RS-232 and RS-485 devices to be accessed remotely over Ethernet as if they were directly connected COM ports on a PC.
Operational Modes:
- TCP Mode: Normal operation for Ethernet communication.
- ROM-DOS Mode: Activated via INIT* pin for local DOS-level access and configuration.
Use Cases:
- Industrial automation and control systems
- Remote monitoring and data acquisition (SCADA)
- Serial device networking (PLC, sensors, meters)
- Legacy system integration into Ethernet networks
- Embedded control applications requiring DOS environment
Compatibility:
- Compatible with standard TCP/IP networks
- Supports Datalight Sockets for network communication
- Works with VSP/VirCOM drivers for Windows-based virtual COM port mapping
### 5. Components & Accessories
Included Components:
- EX9188E4D-512 main unit
- Built-in 5-digit LED display
- Ethernet (RJ-45) port
- RS-232 and RS-485 connectors
- RTC and NVRAM modules
Software Utilities (preloaded or downloadable):
- Xm.exe: File transfer utility (Xmodem protocol)
- Romdisk.exe: ROM-DOS image creation tool
- Torom.exe: Flash ROM update utility
- Vdisk.sys: RAM disk driver
- Infoset.exe: Configuration utility for IP, MAC, and COM settings
- N.com / Socketp.exe: Network driver and TCP/IP kernel
- Xping.exe: Network connectivity test tool
- VSP/VirCOM: Virtual COM port driver for PC integration
- Xcom.exe: Server program for command handling and serial control
- NetTest: PC-based diagnostic and command utility
Optional Add-ons:
- RS-232 expansion cards (up to 6 additional ports)
- AD/DA or digital I/O modules (via add-on card interface)
### 6. Installation & Setup
Mounting Options:
- DIN-rail or panel mounting in industrial enclosures
Setup Procedure:
1. Connect COM1 to PC via RS-232.
2. Configure HyperTerminal (57600, 8-N-1, no flow control).
3. Power on the EX9188E4D-512.
4. Use INIT* pin to toggle between TCP and ROM-DOS modes.
5. Access DOS prompt (A:\>) for configuration and file management.
6. Use Infoset.exe to set IP address, subnet mask, gateway, and COM port parameters.
7. Use NetTest or VSP/VirCOM for network communication testing.
Configuration Parameters (via Infoset.exe):
- Model number
- MAC address (read-only)
- IP address, subnet mask, gateway
- Baud rate, data bits, parity, stop bits per COM port
- Flow control enable/disable
### 7. Performance & Capabilities
Processing Performance:
- 40 MHz 80188 CPU provides sufficient throughput for serial communication and embedded control tasks.
Communication Capacity:
- Supports up to 8 COM ports (3 onboard RS-232, 1 RS-485, and up to 4 via expansion).
- Ethernet throughput suitable for 10Base-T networks.
- Can manage multiple simultaneous TCP/IP connections (port 10000 for commands, 10000+n for COM data).
Efficiency:
- Low power consumption due to fanless design and efficient embedded architecture.
- ROM-DOS and MiniBIOS ensure fast boot and stable operation.
Limitations:
- Limited memory (512 KB Flash/SRAM) restricts complex application deployment.
- 10Base-T Ethernet speed may be insufficient for high-bandwidth applications.
- DOS environment limits modern software compatibility.
### 8. Standards & Compliance
Hardware Standards:
- RS-232 (EIA/TIA-232)
- RS-485 (EIA/TIA-485)
- IEEE 802.3 10Base-T Ethernet
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 5.x functionality
- Datalight Sockets API for TCP/IP networking
- Supports standard Xmodem protocol for file transfer
Regulatory Compliance:
- Designed for industrial EMC and safety standards (specific certifications not listed)
- Conforms to typical CE and FCC Class A industrial device requirements
### 9. Additional Information
Warranty & Support:
- Manufacturer warranty (typically 1–2 years for industrial controllers)
- Technical support and firmware updates available via TOPSCCC website
Maintenance:
- Fanless design minimizes maintenance requirements
- Configuration stored in EEPROM/NVRAM for persistence across power cycles
- ROM-DOS and Flash memory allow firmware updates via Torom.exe
Software Updates:
- ROM-DOS image can be updated using Romdisk.exe and Torom.exe utilities
- Network firmware and configuration updates supported via serial or Ethernet
Documentation & Resources:
- TOPSCCC EX9188E Software User Guide (detailed command and API reference)
- Datalight ROM-DOS and Sockets Developer Guides for advanced programming
- VSP/VirCOM Driver Manuals for virtual COM port setup
Support Downloads:
- VSP driver: [www.topsccc.com](http://www.topsccc.com)
- VirCOM driver: [www.easyunet.com](http://www.easyunet.com)
### Summary
The TOPSCCC EX9188E4D-512 is a robust, Ethernet-enabled embedded DOS controller tailored for industrial automation and communication tasks. It bridges traditional serial devices with modern Ethernet networks, offering flexible configuration, reliable performance, and long-term stability. With its 80188 CPU, 512 KB memory resources, and comprehensive software suite, it provides a versatile platform for remote control, data acquisition, and legacy system integration. Its fanless, compact design ensures durability in harsh environments, while its support for virtual COM ports and Datalight networking stack simplifies integration into existing systems.
Keywords for Technical Search:
EX9188E4D-512, TOPSCCC, embedded DOS controller, 80188 CPU, RS-232 to Ethernet converter, RS-485 interface, ROM-DOS, Datalight Sockets, industrial automation, virtual COM port, VSP/VirCOM, 10Base-T Ethernet, 7-segment LED display, fanless embedded system, serial communication gateway.
### 1. Product Overview
Product Name: EX9188E4D-512
Model: EX9188E4D-512
Series: EX9188E Series
Article Number: EX9188E4D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E4D-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial communication interfaces (RS-232 and RS-485), a 10Base-T Ethernet port, and onboard memory resources, all within a compact, fanless, and vibration-resistant enclosure. The system is optimized for industrial environments requiring reliable serial-to-Ethernet communication, remote device management, and legacy system integration.
### 2. Key Features
- Embedded DOS System: Runs Datalight ROM-DOS with MiniBIOS and Sockets for TCP/IP networking.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control tasks.
- Memory:
- 512 KB SRAM for runtime operations
- 512 KB Flash memory for firmware and ROM-DOS storage
- Built-in NVRAM and serial EEPROM for configuration data
- Interfaces:
- 3 × RS-232 ports
- 1 × RS-485 port with auto-direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Fanless Design: Passive cooling for silent, maintenance-free operation.
- Industrial Durability: Compact, shock- and vibration-resistant housing suitable for DIN-rail mounting.
- Wide Temperature Range: Designed for industrial environments with extended operating temperature tolerance.
- Virtual COM Port Support: VSP/VirCOM software enables transparent serial-over-Ethernet communication.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
- Network Integration: Seamless integration into LAN environments, supporting up to four Ethernet-connected devices as virtual COM ports.
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory Configuration:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash (0x80000–0xFFFFF)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
- Reserved: 8 KB (0xFC000–0xFDFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on Card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- RS-232: 3 ports (5-wire hardware flow control on COM1)
- RS-485: 1 port with automatic direction control
- Ethernet: 10Base-T, RJ-45 connector
- LED Display: 5-digit 7-segment LED
- Timers: 1 system timer (INT 08h), 1 general-purpose timer
Default Serial Port Settings:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
Physical Characteristics:
- Compact, fanless metal enclosure
- DIN-rail mountable
- Industrial-grade connectors and components
Power Requirements:
- DC input (exact voltage not specified; typically 9–24 VDC for similar models)
Environmental:
- Operating temperature: Industrial range (typically -20°C to +70°C)
- Vibration/shock resistance: Industrial-grade mechanical design
### 4. Functionality
The EX9188E4D-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It allows RS-232 and RS-485 devices to be accessed remotely over Ethernet as if they were directly connected COM ports on a PC.
Operational Modes:
- TCP Mode: Normal operation for Ethernet communication.
- ROM-DOS Mode: Activated via INIT* pin for local DOS-level access and configuration.
Use Cases:
- Industrial automation and control systems
- Remote monitoring and data acquisition (SCADA)
- Serial device networking (PLC, sensors, meters)
- Legacy system integration into Ethernet networks
- Embedded control applications requiring DOS environment
Compatibility:
- Compatible with standard TCP/IP networks
- Supports Datalight Sockets for network communication
- Works with VSP/VirCOM drivers for Windows-based virtual COM port mapping
### 5. Components & Accessories
Included Components:
- EX9188E4D-512 main unit
- Built-in 5-digit LED display
- Ethernet (RJ-45) port
- RS-232 and RS-485 connectors
- RTC and NVRAM modules
Software Utilities (preloaded or downloadable):
- Xm.exe: File transfer utility (Xmodem protocol)
- Romdisk.exe: ROM-DOS image creation tool
- Torom.exe: Flash ROM update utility
- Vdisk.sys: RAM disk driver
- Infoset.exe: Configuration utility for IP, MAC, and COM settings
- N.com / Socketp.exe: Network driver and TCP/IP kernel
- Xping.exe: Network connectivity test tool
- VSP/VirCOM: Virtual COM port driver for PC integration
- Xcom.exe: Server program for command handling and serial control
- NetTest: PC-based diagnostic and command utility
Optional Add-ons:
- RS-232 expansion cards (up to 6 additional ports)
- AD/DA or digital I/O modules (via add-on card interface)
### 6. Installation & Setup
Mounting Options:
- DIN-rail or panel mounting in industrial enclosures
Setup Procedure:
1. Connect COM1 to PC via RS-232.
2. Configure HyperTerminal (57600, 8-N-1, no flow control).
3. Power on the EX9188E4D-512.
4. Use INIT* pin to toggle between TCP and ROM-DOS modes.
5. Access DOS prompt (A:\>) for configuration and file management.
6. Use Infoset.exe to set IP address, subnet mask, gateway, and COM port parameters.
7. Use NetTest or VSP/VirCOM for network communication testing.
Configuration Parameters (via Infoset.exe):
- Model number
- MAC address (read-only)
- IP address, subnet mask, gateway
- Baud rate, data bits, parity, stop bits per COM port
- Flow control enable/disable
### 7. Performance & Capabilities
Processing Performance:
- 40 MHz 80188 CPU provides sufficient throughput for serial communication and embedded control tasks.
Communication Capacity:
- Supports up to 8 COM ports (3 onboard RS-232, 1 RS-485, and up to 4 via expansion).
- Ethernet throughput suitable for 10Base-T networks.
- Can manage multiple simultaneous TCP/IP connections (port 10000 for commands, 10000+n for COM data).
Efficiency:
- Low power consumption due to fanless design and efficient embedded architecture.
- ROM-DOS and MiniBIOS ensure fast boot and stable operation.
Limitations:
- Limited memory (512 KB Flash/SRAM) restricts complex application deployment.
- 10Base-T Ethernet speed may be insufficient for high-bandwidth applications.
- DOS environment limits modern software compatibility.
### 8. Standards & Compliance
Hardware Standards:
- RS-232 (EIA/TIA-232)
- RS-485 (EIA/TIA-485)
- IEEE 802.3 10Base-T Ethernet
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 5.x functionality
- Datalight Sockets API for TCP/IP networking
- Supports standard Xmodem protocol for file transfer
Regulatory Compliance:
- Designed for industrial EMC and safety standards (specific certifications not listed)
- Conforms to typical CE and FCC Class A industrial device requirements
### 9. Additional Information
Warranty & Support:
- Manufacturer warranty (typically 1–2 years for industrial controllers)
- Technical support and firmware updates available via TOPSCCC website
Maintenance:
- Fanless design minimizes maintenance requirements
- Configuration stored in EEPROM/NVRAM for persistence across power cycles
- ROM-DOS and Flash memory allow firmware updates via Torom.exe
Software Updates:
- ROM-DOS image can be updated using Romdisk.exe and Torom.exe utilities
- Network firmware and configuration updates supported via serial or Ethernet
Documentation & Resources:
- TOPSCCC EX9188E Software User Guide (detailed command and API reference)
- Datalight ROM-DOS and Sockets Developer Guides for advanced programming
- VSP/VirCOM Driver Manuals for virtual COM port setup
Support Downloads:
- VSP driver: [www.topsccc.com](http://www.topsccc.com)
- VirCOM driver: [www.easyunet.com](http://www.easyunet.com)
### Summary
The TOPSCCC EX9188E4D-512 is a robust, Ethernet-enabled embedded DOS controller tailored for industrial automation and communication tasks. It bridges traditional serial devices with modern Ethernet networks, offering flexible configuration, reliable performance, and long-term stability. With its 80188 CPU, 512 KB memory resources, and comprehensive software suite, it provides a versatile platform for remote control, data acquisition, and legacy system integration. Its fanless, compact design ensures durability in harsh environments, while its support for virtual COM ports and Datalight networking stack simplifies integration into existing systems.
Keywords for Technical Search:
EX9188E4D-512, TOPSCCC, embedded DOS controller, 80188 CPU, RS-232 to Ethernet converter, RS-485 interface, ROM-DOS, Datalight Sockets, industrial automation, virtual COM port, VSP/VirCOM, 10Base-T Ethernet, 7-segment LED display, fanless embedded system, serial communication gateway.
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