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- Multi-Serial Communication Support:
Equipped with 7 RS-232 ports and 1 RS-485 port with automatic direction control, enabling simultaneous communication with multiple serial devices.
- Ethernet Connectivity:
Integrated 10Base-T Ethernet port (RJ-45) for TCP/IP networking, allowing remote access and control over LAN or Internet.
- Embedded DOS Environment:
Runs Datalight ROM-DOS with miniBIOS and SOCKETS for embedded TCP/IP communication, supporting both client and server operations.
- Virtual COM Port Functionality:
Supports VSP/VirCOM software for creating virtual serial ports on a host PC, enabling legacy COM-based applications to communicate over Ethernet without modification.
- High Reliability and Industrial Design:
Fanless, compact, and vibration-resistant enclosure suitable for DIN-rail mounting in industrial environments.
- Integrated Real-Time Clock (RTC):
Maintains accurate timekeeping for scheduling and logging applications.
- Onboard Memory Resources:
Includes 512 KB Flash memory and 512 KB SRAM, providing sufficient space for embedded applications and data buffering.
- Built-in 5-Digit LED Display:
Displays system information such as IP address, baud rates, and COM port configurations.
- Wide Temperature Operation:
Designed for industrial temperature ranges, ensuring stable operation in demanding conditions.
Equipped with 7 RS-232 ports and 1 RS-485 port with automatic direction control, enabling simultaneous communication with multiple serial devices.
- Ethernet Connectivity:
Integrated 10Base-T Ethernet port (RJ-45) for TCP/IP networking, allowing remote access and control over LAN or Internet.
- Embedded DOS Environment:
Runs Datalight ROM-DOS with miniBIOS and SOCKETS for embedded TCP/IP communication, supporting both client and server operations.
- Virtual COM Port Functionality:
Supports VSP/VirCOM software for creating virtual serial ports on a host PC, enabling legacy COM-based applications to communicate over Ethernet without modification.
- High Reliability and Industrial Design:
Fanless, compact, and vibration-resistant enclosure suitable for DIN-rail mounting in industrial environments.
- Integrated Real-Time Clock (RTC):
Maintains accurate timekeeping for scheduling and logging applications.
- Onboard Memory Resources:
Includes 512 KB Flash memory and 512 KB SRAM, providing sufficient space for embedded applications and data buffering.
- Built-in 5-Digit LED Display:
Displays system information such as IP address, baud rates, and COM port configurations.
- Wide Temperature Operation:
Designed for industrial temperature ranges, ensuring stable operation in demanding conditions.
Comprehensive Product Summary: TOPSCCC EX9188E8-512 Embedded DOS System
### 1. Product Overview
Product Name: EX9188E8-512
Model: EX9188E8-512
Series: EX9188E Series
Article Number: EX9188E8-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E8-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial interfaces, robust memory resources, and a reliable embedded operating environment, making it ideal for industrial control, data acquisition, and remote device management. The system combines a fanless, ruggedized hardware platform with a stable software stack based on Datalight ROM-DOS and SOCKETS, ensuring long-term reliability in harsh environments.
### 2. Key Features
- Multi-Serial Communication Support:
Equipped with 7 RS-232 ports and 1 RS-485 port with automatic direction control, enabling simultaneous communication with multiple serial devices.
- Ethernet Connectivity:
Integrated 10Base-T Ethernet port (RJ-45) for TCP/IP networking, allowing remote access and control over LAN or Internet.
- Embedded DOS Environment:
Runs Datalight ROM-DOS with miniBIOS and SOCKETS for embedded TCP/IP communication, supporting both client and server operations.
- Virtual COM Port Functionality:
Supports VSP/VirCOM software for creating virtual serial ports on a host PC, enabling legacy COM-based applications to communicate over Ethernet without modification.
- High Reliability and Industrial Design:
Fanless, compact, and vibration-resistant enclosure suitable for DIN-rail mounting in industrial environments.
- Integrated Real-Time Clock (RTC):
Maintains accurate timekeeping for scheduling and logging applications.
- Onboard Memory Resources:
Includes 512 KB Flash memory and 512 KB SRAM, providing sufficient space for embedded applications and data buffering.
- Built-in 5-Digit LED Display:
Displays system information such as IP address, baud rates, and COM port configurations.
- Wide Temperature Operation:
Designed for industrial temperature ranges, ensuring stable operation in demanding conditions.
### 3. Technical Specifications
Processor: Intel 80188 CPU, 40 MHz
Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash Memory
- Built-in NVRAM and Serial EEPROM (Block 7 reserved for system)
Interfaces:
- 7 × RS-232 ports (COM1–COM7)
- 1 × RS-485 port (auto-direction control)
- 1 × 10Base-T Ethernet port (RJ-45 connector)
Default Serial Port Configuration:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Memory Mapping:
- 0x00000–0x7FFFF: SRAM (512 KB)
- 0x80000–0xEFFFF: Flash Memory (448 KB, ROM Disk initialized at 0x80000)
- 0xF0000–0xFBFFF: ROM-DOS (48 KB)
- 0xFC000–0xFDFFF: Reserved (8 KB)
- 0xFE000–0xFFFFF: MiniBIOS (8 KB)
Indicators:
- 5-digit 7-segment LED display for system status and configuration feedback
Physical Characteristics:
- Compact, fanless, industrial-grade enclosure
- DIN-rail mountable
- Shock and vibration resistant
Power Requirements:
- Standard DC input (exact voltage range dependent on model configuration)
### 4. Functionality
The EX9188E8-512 functions as a network-based serial communication controller. It bridges traditional serial devices to Ethernet networks, allowing centralized control and monitoring from remote PCs or servers.
Primary Functions:
- Acts as an RS-232/RS-485 to Ethernet converter.
- Enables remote serial communication over TCP/IP.
- Supports ROM-DOS command execution for embedded applications.
- Provides virtual COM port mapping via VSP/VirCOM, allowing legacy software to operate over Ethernet seamlessly.
- Offers real-time data exchange between industrial devices and supervisory systems.
Use Cases:
- Industrial automation and SCADA systems
- Remote data acquisition and control
- Serial device networking (PLC, sensors, meters)
- Legacy system integration into Ethernet infrastructure
Compatibility:
- Compatible with standard Ethernet networks (10Base-T)
- Supports Datalight SOCKETS for TCP/IP communication
- Works with Windows-based PCs using VSP/VirCOM drivers
### 5. Components & Accessories
Included Components:
- EX9188E8-512 main module
- Built-in 5-digit LED display
- Onboard Ethernet and serial interfaces
- Pre-installed ROM-DOS and SOCKETS software stack
Software Utilities (included or downloadable):
- Xm.exe: File transfer utility (Xmodem protocol)
- Romdisk.exe: ROM-DOS image creation tool
- Torom.exe: Flash ROM update utility
- Vdisk.sys: RAM disk driver for temporary storage
- Infoset.exe: Configuration utility for IP, gateway, and COM settings
- N.com / Socketp.exe: Network driver and TCP/IP kernel
- Xping.exe: Network connectivity test tool
- Xcom.exe: Server program for command and data handling
- NetTest: PC-based diagnostic and communication tool
- VSP/VirCOM: Virtual COM port driver for Windows
Optional Accessories:
- Add-on cards (e.g., A/D, D/A, digital I/O expansion)
- External power supply (if not integrated)
- Ethernet cables and serial connectors
### 6. Installation & Setup
Mounting Options:
- DIN-rail or panel mounting for industrial enclosures
Setup Procedure:
1. Connect COM1 of EX9188E to PC COM port.
2. Configure HyperTerminal (57600 bps, 8-N-1, no flow control).
3. Power on the EX9188E; it boots into TCP mode.
4. To enter ROM-DOS mode, momentarily connect the INIT* pin to GND.
5. Use DOS prompt (A:\>) for configuration and file management.
6. Modify network and serial settings using Infoset.exe.
7. Use NetTest or VSP/VirCOM for network communication setup.
Configuration Parameters (via Infoset.exe):
- Model number
- MAC address (read-only)
- IP address, subnet mask, gateway
- Baud rate, data bits, parity, stop bits for each COM port
- Flow control enable/disable
Firmware Update:
- Use Torom.exe and Romdisk.exe to update ROM-DOS image via Xmodem protocol.
- Ensure INIT* pin is disconnected before completion to avoid system hang.
### 7. Performance & Capabilities
Processing Speed: 40 MHz (Intel 80188 CPU)
Memory Performance:
- 512 KB SRAM for runtime operations
- 512 KB Flash for firmware and ROM-DOS storage
Communication Performance:
- Supports up to 8 simultaneous serial channels
- Ethernet throughput suitable for 10Base-T networks
- Virtual COM port mapping supports up to 255 ports on host PC
Efficiency:
- Low power consumption due to fanless design
- Efficient data handling via hardware UARTs (16C550)
- Reliable real-time operation with integrated timers and RTC
Limitations:
- Limited to 10Base-T Ethernet (no 100Base-TX support)
- DOS-based environment restricts modern OS compatibility
- Flash and SRAM capacity suitable for lightweight embedded applications only
### 8. Standards & Compliance
Networking Standards:
- IEEE 802.3 10Base-T Ethernet
- RS-232 and RS-485 serial communication standards
Software Standards:
- Datalight ROM-DOS compliant
- Datalight SOCKETS TCP/IP stack compliant
Regulatory Compliance:
- Designed for industrial EMC and safety standards (specific certifications depend on region)
Industry Compatibility:
- Compatible with Modbus and other serial communication protocols (via software configuration)
- Supports standard TCP/IP communication for integration with SCADA and HMI systems
### 9. Additional Information
Warranty:
Standard manufacturer warranty (duration varies by distributor and region).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Additional drivers and utilities downloadable from TOPSCCC and Easyunet websites.
Maintenance:
- Minimal maintenance required due to fanless design.
- Periodic firmware updates recommended for stability and security.
- Configuration backup via Infoset.exe or ROM-DOS utilities.
Software Updates:
- ROM-DOS and SOCKETS updates available from Datalight.
- VSP/VirCOM driver updates available from Easyunet.
Serviceability:
- Field-upgradable firmware via serial or Ethernet connection.
- Diagnostic utilities (NetTest, Xping) for network troubleshooting.
### Summary
The TOPSCCC EX9188E8-512 is a robust, Ethernet-enabled embedded DOS controller tailored for industrial automation and communication tasks. Its combination of multi-serial interfaces, Ethernet connectivity, and embedded DOS environment makes it a versatile solution for bridging legacy serial devices to modern network infrastructures. With its fanless, rugged design, comprehensive software toolkit, and virtual COM port support, the EX9188E8-512 ensures reliable, long-term operation in demanding industrial environments while maintaining compatibility with existing systems and applications.
### 1. Product Overview
Product Name: EX9188E8-512
Model: EX9188E8-512
Series: EX9188E Series
Article Number: EX9188E8-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E8-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial interfaces, robust memory resources, and a reliable embedded operating environment, making it ideal for industrial control, data acquisition, and remote device management. The system combines a fanless, ruggedized hardware platform with a stable software stack based on Datalight ROM-DOS and SOCKETS, ensuring long-term reliability in harsh environments.
### 2. Key Features
- Multi-Serial Communication Support:
Equipped with 7 RS-232 ports and 1 RS-485 port with automatic direction control, enabling simultaneous communication with multiple serial devices.
- Ethernet Connectivity:
Integrated 10Base-T Ethernet port (RJ-45) for TCP/IP networking, allowing remote access and control over LAN or Internet.
- Embedded DOS Environment:
Runs Datalight ROM-DOS with miniBIOS and SOCKETS for embedded TCP/IP communication, supporting both client and server operations.
- Virtual COM Port Functionality:
Supports VSP/VirCOM software for creating virtual serial ports on a host PC, enabling legacy COM-based applications to communicate over Ethernet without modification.
- High Reliability and Industrial Design:
Fanless, compact, and vibration-resistant enclosure suitable for DIN-rail mounting in industrial environments.
- Integrated Real-Time Clock (RTC):
Maintains accurate timekeeping for scheduling and logging applications.
- Onboard Memory Resources:
Includes 512 KB Flash memory and 512 KB SRAM, providing sufficient space for embedded applications and data buffering.
- Built-in 5-Digit LED Display:
Displays system information such as IP address, baud rates, and COM port configurations.
- Wide Temperature Operation:
Designed for industrial temperature ranges, ensuring stable operation in demanding conditions.
### 3. Technical Specifications
Processor: Intel 80188 CPU, 40 MHz
Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash Memory
- Built-in NVRAM and Serial EEPROM (Block 7 reserved for system)
Interfaces:
- 7 × RS-232 ports (COM1–COM7)
- 1 × RS-485 port (auto-direction control)
- 1 × 10Base-T Ethernet port (RJ-45 connector)
Default Serial Port Configuration:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Memory Mapping:
- 0x00000–0x7FFFF: SRAM (512 KB)
- 0x80000–0xEFFFF: Flash Memory (448 KB, ROM Disk initialized at 0x80000)
- 0xF0000–0xFBFFF: ROM-DOS (48 KB)
- 0xFC000–0xFDFFF: Reserved (8 KB)
- 0xFE000–0xFFFFF: MiniBIOS (8 KB)
Indicators:
- 5-digit 7-segment LED display for system status and configuration feedback
Physical Characteristics:
- Compact, fanless, industrial-grade enclosure
- DIN-rail mountable
- Shock and vibration resistant
Power Requirements:
- Standard DC input (exact voltage range dependent on model configuration)
### 4. Functionality
The EX9188E8-512 functions as a network-based serial communication controller. It bridges traditional serial devices to Ethernet networks, allowing centralized control and monitoring from remote PCs or servers.
Primary Functions:
- Acts as an RS-232/RS-485 to Ethernet converter.
- Enables remote serial communication over TCP/IP.
- Supports ROM-DOS command execution for embedded applications.
- Provides virtual COM port mapping via VSP/VirCOM, allowing legacy software to operate over Ethernet seamlessly.
- Offers real-time data exchange between industrial devices and supervisory systems.
Use Cases:
- Industrial automation and SCADA systems
- Remote data acquisition and control
- Serial device networking (PLC, sensors, meters)
- Legacy system integration into Ethernet infrastructure
Compatibility:
- Compatible with standard Ethernet networks (10Base-T)
- Supports Datalight SOCKETS for TCP/IP communication
- Works with Windows-based PCs using VSP/VirCOM drivers
### 5. Components & Accessories
Included Components:
- EX9188E8-512 main module
- Built-in 5-digit LED display
- Onboard Ethernet and serial interfaces
- Pre-installed ROM-DOS and SOCKETS software stack
Software Utilities (included or downloadable):
- Xm.exe: File transfer utility (Xmodem protocol)
- Romdisk.exe: ROM-DOS image creation tool
- Torom.exe: Flash ROM update utility
- Vdisk.sys: RAM disk driver for temporary storage
- Infoset.exe: Configuration utility for IP, gateway, and COM settings
- N.com / Socketp.exe: Network driver and TCP/IP kernel
- Xping.exe: Network connectivity test tool
- Xcom.exe: Server program for command and data handling
- NetTest: PC-based diagnostic and communication tool
- VSP/VirCOM: Virtual COM port driver for Windows
Optional Accessories:
- Add-on cards (e.g., A/D, D/A, digital I/O expansion)
- External power supply (if not integrated)
- Ethernet cables and serial connectors
### 6. Installation & Setup
Mounting Options:
- DIN-rail or panel mounting for industrial enclosures
Setup Procedure:
1. Connect COM1 of EX9188E to PC COM port.
2. Configure HyperTerminal (57600 bps, 8-N-1, no flow control).
3. Power on the EX9188E; it boots into TCP mode.
4. To enter ROM-DOS mode, momentarily connect the INIT* pin to GND.
5. Use DOS prompt (A:\>) for configuration and file management.
6. Modify network and serial settings using Infoset.exe.
7. Use NetTest or VSP/VirCOM for network communication setup.
Configuration Parameters (via Infoset.exe):
- Model number
- MAC address (read-only)
- IP address, subnet mask, gateway
- Baud rate, data bits, parity, stop bits for each COM port
- Flow control enable/disable
Firmware Update:
- Use Torom.exe and Romdisk.exe to update ROM-DOS image via Xmodem protocol.
- Ensure INIT* pin is disconnected before completion to avoid system hang.
### 7. Performance & Capabilities
Processing Speed: 40 MHz (Intel 80188 CPU)
Memory Performance:
- 512 KB SRAM for runtime operations
- 512 KB Flash for firmware and ROM-DOS storage
Communication Performance:
- Supports up to 8 simultaneous serial channels
- Ethernet throughput suitable for 10Base-T networks
- Virtual COM port mapping supports up to 255 ports on host PC
Efficiency:
- Low power consumption due to fanless design
- Efficient data handling via hardware UARTs (16C550)
- Reliable real-time operation with integrated timers and RTC
Limitations:
- Limited to 10Base-T Ethernet (no 100Base-TX support)
- DOS-based environment restricts modern OS compatibility
- Flash and SRAM capacity suitable for lightweight embedded applications only
### 8. Standards & Compliance
Networking Standards:
- IEEE 802.3 10Base-T Ethernet
- RS-232 and RS-485 serial communication standards
Software Standards:
- Datalight ROM-DOS compliant
- Datalight SOCKETS TCP/IP stack compliant
Regulatory Compliance:
- Designed for industrial EMC and safety standards (specific certifications depend on region)
Industry Compatibility:
- Compatible with Modbus and other serial communication protocols (via software configuration)
- Supports standard TCP/IP communication for integration with SCADA and HMI systems
### 9. Additional Information
Warranty:
Standard manufacturer warranty (duration varies by distributor and region).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Additional drivers and utilities downloadable from TOPSCCC and Easyunet websites.
Maintenance:
- Minimal maintenance required due to fanless design.
- Periodic firmware updates recommended for stability and security.
- Configuration backup via Infoset.exe or ROM-DOS utilities.
Software Updates:
- ROM-DOS and SOCKETS updates available from Datalight.
- VSP/VirCOM driver updates available from Easyunet.
Serviceability:
- Field-upgradable firmware via serial or Ethernet connection.
- Diagnostic utilities (NetTest, Xping) for network troubleshooting.
### Summary
The TOPSCCC EX9188E8-512 is a robust, Ethernet-enabled embedded DOS controller tailored for industrial automation and communication tasks. Its combination of multi-serial interfaces, Ethernet connectivity, and embedded DOS environment makes it a versatile solution for bridging legacy serial devices to modern network infrastructures. With its fanless, rugged design, comprehensive software toolkit, and virtual COM port support, the EX9188E8-512 ensures reliable, long-term operation in demanding industrial environments while maintaining compatibility with existing systems and applications.
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