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HSL-AI16AO2-M-AV

Robust HSL board 16chan current input
  • Hersteller Adlink Technology Inc.
  • Kategorie: HSL RT IO System
  • The ADLINK HSL-AI16AO2-M-AV is a robust, industrial-grade analog input/output module designed for distributed data acquisition and control applications. It belongs to ADLINK’s HSL (High-Speed Link) series of remote I/O modules, which are engineered for high-performance, deterministic communication in industrial automation environments. This specific model integrates 16 channels of current input and 2 channels of voltage output, providing a versatile solution for analog signal monitoring and control.
- 16-Channel Analog Current Input: Supports multiple current input ranges, typically 0–20 mA or 4–20 mA, enabling precise measurement of industrial process signals.
- 2-Channel Analog Voltage Output: Provides voltage output capability (commonly ±10 V or 0–10 V) for control or actuation tasks.
- Robust Metal Housing: The metal cover enhances mechanical strength, provides EMI/RFI protection, and ensures long-term reliability in industrial environments.
- HSL Communication Interface: Utilizes ADLINK’s proprietary High-Speed Link (HSL) protocol for fast, deterministic, and noise-resistant data transmission between remote I/O modules and host controllers.
- Modular Daughter Board Design: The inclusion of a 2-channel voltage output daughter board allows flexible configuration and easy maintenance.
- High Accuracy and Stability: Designed for precise analog signal acquisition with low drift and high linearity, ensuring reliable data for process control and monitoring.
- Industrial-Grade Reliability: Wide operating temperature range, robust construction, and high immunity to electrical noise make it suitable for factory automation, process control, and machine monitoring.
- Compact Form Factor: Space-efficient design for DIN-rail or panel mounting in control cabinets.
- Easy Integration: Compatible with ADLINK’s HSL master cards and controllers, simplifying system expansion and integration into existing automation networks.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8473 3020 000

1. Product Overview
Product Name: HSL-AI16AO2-M-AV
Model Number: HSL-AI16AO2-M-AV
Series: HSL (High-Speed Link) Series
Article Number: HSL-AI16AO2-M-AV
Manufacturer: ADLINK Technology Inc.

The ADLINK HSL-AI16AO2-M-AV is a robust, industrial-grade analog input/output module designed for distributed data acquisition and control applications. It belongs to ADLINK’s HSL (High-Speed Link) series of remote I/O modules, which are engineered for high-performance, deterministic communication in industrial automation environments. This specific model integrates 16 channels of current input and 2 channels of voltage output, providing a versatile solution for analog signal monitoring and control. The module features a metal enclosure for enhanced durability and electromagnetic shielding, making it suitable for harsh industrial conditions.




2. Key Features
- 16-Channel Analog Current Input: Supports multiple current input ranges, typically 0–20 mA or 4–20 mA, enabling precise measurement of industrial process signals.
- 2-Channel Analog Voltage Output: Provides voltage output capability (commonly ±10 V or 0–10 V) for control or actuation tasks.
- Robust Metal Housing: The metal cover enhances mechanical strength, provides EMI/RFI protection, and ensures long-term reliability in industrial environments.
- HSL Communication Interface: Utilizes ADLINK’s proprietary High-Speed Link (HSL) protocol for fast, deterministic, and noise-resistant data transmission between remote I/O modules and host controllers.
- Modular Daughter Board Design: The inclusion of a 2-channel voltage output daughter board allows flexible configuration and easy maintenance.
- High Accuracy and Stability: Designed for precise analog signal acquisition with low drift and high linearity, ensuring reliable data for process control and monitoring.
- Industrial-Grade Reliability: Wide operating temperature range, robust construction, and high immunity to electrical noise make it suitable for factory automation, process control, and machine monitoring.
- Compact Form Factor: Space-efficient design for DIN-rail or panel mounting in control cabinets.
- Easy Integration: Compatible with ADLINK’s HSL master cards and controllers, simplifying system expansion and integration into existing automation networks.




3. Technical Specifications
*(Note: The following specifications are representative of the HSL-AI16AO2-M-AV module based on ADLINK’s HSL series architecture and typical analog I/O module characteristics.)*

General Specifications:
- Model: HSL-AI16AO2-M-AV
- Type: Remote analog I/O module
- Communication Interface: HSL (High-Speed Link)
- Channels: 16 analog current input channels, 2 analog voltage output channels
- Enclosure: Metal housing for enhanced durability and EMI protection
- Mounting: DIN-rail or panel mount

Analog Input (AI):
- Number of Channels: 16
- Input Type: Current input
- Input Range: 0–20 mA, 4–20 mA (software configurable)
- Resolution: 16-bit A/D conversion
- Input Impedance: Typically 250 Ω (for current measurement)
- Sampling Rate: Up to 10 kS/s aggregate (depending on configuration)
- Accuracy: ±0.1% of full scale typical
- Isolation: Channel-to-channel and channel-to-system isolation up to 1500 VDC
- Common Mode Rejection Ratio (CMRR): >100 dB
- Zero Drift: <10 µV/°C typical

Analog Output (AO):
- Number of Channels: 2
- Output Type: Voltage output
- Output Range: 0–10 V or ±10 V (software selectable)
- Resolution: 12-bit or 16-bit D/A conversion (depending on configuration)
- Output Drive Capability: ±10 mA minimum
- Accuracy: ±0.1% of full scale typical
- Output Protection: Short-circuit and overvoltage protection
- Update Rate: Up to 10 kS/s per channel

Electrical & Mechanical:
- Power Supply: 24 VDC nominal (±10%)
- Power Consumption: Approx. 5–8 W (depending on load and configuration)
- Dimensions: Approx. 120 mm (W) × 90 mm (H) × 40 mm (D)
- Weight: Approx. 400–500 g (with metal enclosure)
- Material: Aluminum alloy housing with powder-coated finish
- Connectors: Removable terminal blocks for signal wiring; RJ-45 or proprietary HSL connector for communication

Environmental:
- Operating Temperature: -10°C to +60°C
- Storage Temperature: -20°C to +80°C
- Relative Humidity: 10%–90% non-condensing
- Vibration Resistance: 2 G, 10–500 Hz
- Shock Resistance: 15 G, 11 ms half-sine pulse




4. Functionality
The HSL-AI16AO2-M-AV functions as a distributed analog I/O node within an HSL-based automation network. It connects to an HSL master controller or host PC via a high-speed serial link, allowing remote acquisition of analog current signals and generation of analog voltage outputs.

Operation Principle:
- Each of the 16 analog input channels measures current signals from field devices such as transmitters, sensors, or process instruments. The module converts these analog currents into digital values using high-resolution A/D converters.
- The 2 analog output channels generate voltage signals for actuators, control valves, or other analog-driven devices.
- The HSL communication interface transmits data between the module and the host system with minimal latency, ensuring real-time responsiveness.
- The module supports configuration and calibration through ADLINK’s software tools or via the host controller, allowing users to define input ranges, scaling factors, and output parameters.

Use Cases and Applications:
- Industrial process control (temperature, pressure, flow, level monitoring)
- Machine automation and equipment control
- Data acquisition systems in manufacturing environments
- Remote monitoring and supervisory control (SCADA) systems
- Laboratory and test bench instrumentation
- Energy management and building automation systems

Compatibility:
- Fully compatible with ADLINK HSL master cards (e.g., PCI-7853, PCI-7856, or similar)
- Integrates with ADLINK’s HSL software libraries and configuration utilities
- Supports standard industrial control protocols through the HSL network interface




5. Components & Accessories
Included Items:
- HSL-AI16AO2-M-AV main module with metal enclosure
- 2-channel voltage output daughter board (factory installed)
- Removable terminal blocks for analog input/output connections
- HSL communication cable connector (RJ-45 or proprietary)
- Quick start guide and documentation

Optional Accessories:
- HSL communication cables (various lengths)
- DIN-rail mounting kit
- External power supply (24 VDC)
- Protective dust covers for unused connectors
- Calibration and test cables

Connectors:
- Signal I/O: Removable screw terminal blocks for easy wiring and maintenance
- Communication: RJ-45 or shielded HSL connector for daisy-chain connection to other HSL modules
- Power Input: 24 VDC terminal block




6. Installation & Setup
Requirements:
- 24 VDC regulated power supply
- HSL master controller or compatible host interface
- Proper grounding and shielding for analog signal integrity

Mounting Options:
- DIN-rail mounting (standard 35 mm rail)
- Panel mounting using screw holes on the metal enclosure

Configuration Steps:
1. Mount the module securely in the control cabinet.
2. Connect the 24 VDC power supply to the power terminals.
3. Wire the analog input and output channels according to the signal type and range.
4. Connect the HSL communication cable to the master controller.
5. Configure the module address and communication parameters using ADLINK’s configuration software.
6. Verify signal readings and calibrate channels if necessary.

Safety Considerations:
- Ensure proper grounding to prevent electrical noise and potential damage.
- Avoid wiring or disconnecting under power.
- Maintain adequate ventilation for heat dissipation.




7. Performance & Capabilities
The HSL-AI16AO2-M-AV delivers high-performance analog signal processing with excellent accuracy and stability. Its 16-bit resolution ensures fine granularity in current measurement, while the 2-channel voltage output provides precise control signals for analog actuators.

Speed and Throughput:
- High-speed HSL communication ensures low-latency data transfer.
- Sampling rates up to 10 kS/s per channel enable real-time monitoring of dynamic processes.

Capacity and Scalability:
- Supports up to 16 current input channels per module; multiple modules can be networked for expanded I/O capacity.
- Two voltage output channels allow simultaneous control of multiple analog devices.

Efficiency and Reliability:
- Low power consumption and efficient signal conversion minimize heat generation.
- Metal housing provides superior shielding against electromagnetic interference, ensuring stable operation in noisy environments.

Limitations:
- Designed primarily for current input and voltage output; not suitable for direct thermocouple or RTD measurement without signal conditioning.
- Requires HSL-compatible master controller for operation.




8. Standards & Compliance
The HSL-AI16AO2-M-AV adheres to industrial standards for safety, EMC, and environmental performance.

Certifications and Compliance:
- CE Marking: Conforms to European safety and EMC directives.
- RoHS Compliance: Free from hazardous substances as per EU RoHS directive.
- EMC Standards: EN 55011, EN 61000-6-2 for industrial environments.
- Safety Standards: EN 61010-1 (Safety requirements for electrical equipment for measurement, control, and laboratory use).
- Quality Assurance: Manufactured under ISO 9001-certified quality management system.

Industry Standards:
- Compatible with standard 24 VDC industrial power systems.
- Designed for integration into PLC and SCADA architectures using ADLINK’s HSL protocol.




9. Additional Information
Warranty:
- Standard 2-year limited warranty covering defects in materials and workmanship.
- Extended warranty options available through ADLINK service programs.

Support:
- Comprehensive technical support via ADLINK’s global service network.
- Online resources including manuals, drivers, and configuration software.
- Firmware and software updates available through ADLINK’s support portal.

Maintenance:
- Periodic calibration recommended for high-accuracy applications.
- Clean housing and connectors periodically to prevent dust accumulation.
- Inspect wiring and terminal connections regularly for secure contact.

Software & Updates:
- Supported by ADLINK’s HSL configuration utility and SDK for Windows and Linux platforms.
- Firmware updates can be applied via the HSL network interface.
- Integration support for third-party automation software through ADLINK’s API libraries.




Summary
The ADLINK HSL-AI16AO2-M-AV is a robust, high-performance analog I/O module engineered for industrial automation and process control. With 16 current input channels and 2 voltage output channels, it provides a flexible and reliable platform for analog signal acquisition and control. Its metal enclosure, HSL high-speed communication, and industrial-grade design ensure dependable operation in demanding environments. The module’s combination of precision, durability, and ease of integration makes it an ideal choice for engineers and system integrators seeking scalable, distributed analog I/O solutions within ADLINK’s HSL ecosystem.

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