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- Integrated 16-Channel NPN Input and 16-Channel NPN Output: Combines both input and output functionality in a single module, reducing wiring complexity and installation space.
- High-Speed HSL Communication: Utilizes ADLINK’s proprietary HSL protocol for fast, deterministic data exchange between modules and controllers.
- DIN-Rail Mountable Design: Compact and rugged housing suitable for industrial control cabinets and distributed I/O installations.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, ensuring compatibility with standard industrial power systems.
- LED Indicators: Provides clear visual feedback for power, link status, and individual channel activity (red for power, green for link and I/O status).
- Flexible Address Configuration: DIP switch-based addressing allows easy integration into multi-module HSL networks.
- Low Power Consumption: Typical consumption of 1.8 W, optimizing energy efficiency in large-scale installations.
- High Reliability: Designed for industrial environments with robust electrical isolation and noise immunity.
- Compatibility with HSL Terminal Bases: Supports HSL-TB32-U-DIN and HSL-TB64-DIN terminal bases for flexible wiring and expansion.
- High-Speed HSL Communication: Utilizes ADLINK’s proprietary HSL protocol for fast, deterministic data exchange between modules and controllers.
- DIN-Rail Mountable Design: Compact and rugged housing suitable for industrial control cabinets and distributed I/O installations.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, ensuring compatibility with standard industrial power systems.
- LED Indicators: Provides clear visual feedback for power, link status, and individual channel activity (red for power, green for link and I/O status).
- Flexible Address Configuration: DIP switch-based addressing allows easy integration into multi-module HSL networks.
- Low Power Consumption: Typical consumption of 1.8 W, optimizing energy efficiency in large-scale installations.
- High Reliability: Designed for industrial environments with robust electrical isolation and noise immunity.
- Compatibility with HSL Terminal Bases: Supports HSL-TB32-U-DIN and HSL-TB64-DIN terminal bases for flexible wiring and expansion.
Comprehensive Product Summary: HSL-DI16DO16-NN-DIN
### 1. Product Overview
Product Name: HSL-DI16DO16-NN-DIN
Model Number: HSL-DI16DO16-NN-DIN
Series: HSL (High Speed Link) Industrial Automation I/O Series
Article Number: HSL-DI16DO16-NN-DIN
Manufacturer: ADLINK Technology Inc.
Trademark: HSL® – High Speed Link for Industry Automation Solutions
Product Type: 16-channel NPN Discrete Input and 16-channel NPN Discrete Output Module
Product Category: Industrial I/O Communication Module for Distributed Control Systems
The HSL-DI16DO16-NN-DIN is an economic, high-performance digital I/O module designed for industrial automation applications. It integrates 16 NPN discrete input channels and 16 NPN discrete output channels into a compact DIN-rail mountable form factor. As part of ADLINK’s HSL (High Speed Link) family, it provides reliable, high-speed communication between field I/O devices and host controllers, enabling efficient distributed control in factory automation, process monitoring, and machine control systems.
### 2. Key Features
- Integrated 16-Channel NPN Input and 16-Channel NPN Output: Combines both input and output functionality in a single module, reducing wiring complexity and installation space.
- High-Speed HSL Communication: Utilizes ADLINK’s proprietary HSL protocol for fast, deterministic data exchange between modules and controllers.
- DIN-Rail Mountable Design: Compact and rugged housing suitable for industrial control cabinets and distributed I/O installations.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, ensuring compatibility with standard industrial power systems.
- LED Indicators: Provides clear visual feedback for power, link status, and individual channel activity (red for power, green for link and I/O status).
- Flexible Address Configuration: DIP switch-based addressing allows easy integration into multi-module HSL networks.
- Low Power Consumption: Typical consumption of 1.8 W, optimizing energy efficiency in large-scale installations.
- High Reliability: Designed for industrial environments with robust electrical isolation and noise immunity.
- Compatibility with HSL Terminal Bases: Supports HSL-TB32-U-DIN and HSL-TB64-DIN terminal bases for flexible wiring and expansion.
### 3. Technical Specifications
Electrical Characteristics:
| Parameter | Specification |
|------------|----------------|
| Input Type | NPN (Sinking) or Dry Contact |
| Output Type | NPN (Sinking) |
| Input Channels | 16 |
| Output Channels | 16 |
| Input Current (max) | 10 mA |
| Input Impedance | 4.7 kΩ |
| Input ON Voltage | 9.6 VDC max |
| Input OFF Voltage | 19.0 VDC min |
| Input Response Time | 2 ms max (ON/OFF) |
| Output Load Voltage | +10 VDC to +30 VDC |
| Power Supply | +10 VDC to +30 VDC external |
| Power Consumption | 1.8 W typical |
| Isolation | Channel-to-logic isolation via optocouplers |
| LED Indicators | Power (Red), Link (Green), Input/Output Status (Green) |
Mechanical Characteristics:
| Configuration | Dimensions (mm) | Weight |
|----------------|------------------|---------|
| Daughter Board Only | 100 × 78.2 | 72 g |
| With HSL-TB32-U-DIN | 126 × 120.1 × 107.3 | — |
| With HSL-TB64-DIN | 168.7 × 120.1 × 107.3 | — |
Connectors and Interfaces:
- Communication Interface: RS-422 differential pair (RX+, RX−, TX+, TX−)
- Power Terminals: +VS (10–30 VDC), GND
- Discrete I/O Terminals: 16 input and 16 output channels via terminal base
- DIP Switch: Address configuration (occupies two consecutive addresses starting from odd numbers)
### 4. Functionality
The HSL-DI16DO16-NN-DIN functions as a distributed digital I/O node within an HSL network. It connects to a host controller or PLC through the HSL communication bus using RS-422 differential signaling. The module’s internal logic scans input states and updates output states in synchronization with the HSL master, ensuring deterministic and high-speed data transfer.
Operation Principle:
- Inputs: Each of the 16 NPN input channels detects the presence or absence of a voltage signal from field devices such as sensors, switches, or relays. The sinking input configuration allows current to flow from the external power source through the field device into the module input terminal.
- Outputs: The 16 NPN output channels act as open-collector transistors that sink current to control external loads such as relays, solenoids, or indicator lamps.
- Communication: The module exchanges I/O data with the HSL master controller via RS-422 lines. The HSL protocol ensures high-speed, noise-immune communication suitable for industrial environments.
- Addressing: DIP switches define the module’s logical address within the HSL network. Each module occupies two consecutive addresses, starting from an odd-numbered base address.
Typical Applications:
- Factory automation and process control
- Machine tool monitoring and control
- Packaging and assembly line automation
- Distributed I/O systems for PLCs and motion controllers
- Sensor and actuator interfacing in industrial networks
Compatibility:
- Fully compatible with HSL-TB32-U-DIN and HSL-TB64-DIN terminal bases
- Integrates seamlessly with other ADLINK HSL modules and controllers
- Supports both NPN sinking and dry contact input configurations
### 5. Components & Accessories
Included Components:
- HSL-DI16DO16-NN-DIN module (main unit)
- User documentation and installation guide
- DIN-rail mounting hardware
Compatible Terminal Bases (sold separately):
1. HSL-TB32-U-DIN:
- 32-channel I/O terminal base with DIN socket
- Supports up to 32 discrete I/O channels
- Terminal mapping: Channels 0–31
- Compact form factor for single-module installations
2. HSL-TB64-DIN:
- 64-channel I/O terminal base with dual-slot configuration (Slot I / Slot II)
- Supports up to 64 discrete I/O channels
- Terminal mapping: Channels 0–63
- Suitable for dual-module configurations
Connectors:
- JP3 / JP4 Pin Assignments:
- Power: +VS, GND
- Communication: RX+, RX−, TX+, TX−
- Discrete Inputs: DI0–DI31
- Reserved/NC pins for future expansion
Optional Accessories:
- HSL communication cables (RS-422 shielded twisted pair)
- DIN-rail mounting brackets
- Terminal block covers and labeling kits
### 6. Installation & Setup
Mounting:
- Designed for DIN-rail installation within control panels or distributed I/O enclosures.
- Ensure adequate ventilation and clearance for heat dissipation.
Power Requirements:
- External DC power supply: +10 VDC to +30 VDC
- Recommended regulated power source with proper grounding
Wiring:
- Connect discrete input and output devices to the corresponding terminal base channels.
- Observe polarity and wiring diagrams for NPN sinking configurations.
- Use shielded cables for communication lines to minimize noise interference.
Address Configuration:
- Set the module address using the onboard DIP switch.
- The module occupies two consecutive addresses, starting from an odd-numbered address.
- Example: Switch bit 1 fixed to ON; address combinations defined by DIP switch positions.
Communication Setup:
- Connect RS-422 lines (RX+, RX−, TX+, TX−) to the HSL network backbone.
- Verify link status via the green “Link” LED indicator.
- Configure the HSL master controller to recognize the module’s address and I/O mapping.
Testing and Verification:
- Power on the system and confirm the red “Power” LED is active.
- Check input and output LEDs for correct operation.
- Use the HSL configuration software or PLC interface to verify data exchange.
### 7. Performance & Capabilities
Speed and Response:
- Input response time: 2 ms (ON/OFF)
- High-speed RS-422 communication ensures minimal latency between I/O updates and controller commands.
Capacity:
- 16 discrete inputs and 16 discrete outputs per module
- Expandable via additional HSL modules and terminal bases
Efficiency:
- Low power consumption (1.8 W typical)
- Compact design reduces panel space and wiring complexity
Reliability:
- Industrial-grade components ensure long-term stability
- LED diagnostics simplify troubleshooting and maintenance
- Robust electrical isolation protects against transient voltages and noise
Limitations:
- Designed for NPN (sinking) logic only; not suitable for PNP (sourcing) configurations unless specified
- Maximum input current limited to 10 mA per channel
- Not intended for high-voltage or analog signal processing
### 8. Standards & Compliance
Certifications and Compliance:
- Designed in accordance with industrial automation standards
- Complies with CE and FCC Class A requirements for electromagnetic compatibility (EMC)
- Meets RoHS directives for hazardous substance restriction
- Manufactured under ISO 9001 quality management system
Industry Standards:
- RS-422 differential communication standard
- DIN-rail mounting per IEC 60715
- Electrical isolation and safety per IEC 61010-1
Environmental Specifications:
- Operating Temperature: 0°C to +55°C (typical industrial range)
- Storage Temperature: -20°C to +85°C
- Relative Humidity: 10%–90% non-condensing
- Vibration and shock resistance per industrial-grade specifications
### 9. Additional Information
Warranty:
- Standard ADLINK limited warranty (typically 2 years)
- Covers defects in materials and workmanship under normal operating conditions
Technical Support:
- Service Email: service@adlink.com.tw
- Technical Assistance: NuDAM@adlink.com.tw
- Telephone: +886-2-82265877
- Fax: +886-2-82265717
- Website: [www.adlink.com.tw](http://www.adlink.com.tw)
Maintenance:
- Periodic inspection of wiring and terminal connections recommended
- Keep module free from dust and moisture
- Verify LED indicators and communication status during routine maintenance
Firmware and Updates:
- Firmware updates available through ADLINK’s support portal
- Configuration and diagnostic tools provided for HSL network management
Ordering Information:
| Model | Description |
|--------|--------------|
| HSL-DI16DO16-NN-DIN | 16-CH NPN Input / 16-CH NPN Output Module |
| HSL-DI32-DB-N | 32-CH Discrete NPN Sinking Input Daughter Board |
| HSL-DI32-DB-P | 32-CH Discrete PNP Sourcing Input Daughter Board |
| HSL-TB32-U-DIN | 32-CH I/O Terminal Base with DIN Socket |
| HSL-TB64-DIN | 64-CH I/O Terminal Base with DIN Socket |
Trademark Notice:
HSL® is a registered trademark of ADLINK Technology Inc.
Other product names and brands are trademarks or registered trademarks of their respective owners.
Document Reference: AM-HSLDBIO002-E1.00
Copyright: © 2001 ADLINK Technology Inc.
Note: Specifications are subject to change without prior notice.
### Summary
The ADLINK HSL-DI16DO16-NN-DIN is a cost-effective, high-speed digital I/O module engineered for industrial automation systems requiring reliable, distributed control. With 16 NPN discrete inputs and 16 NPN discrete outputs, it provides a balanced solution for monitoring and controlling field devices. Its robust design, flexible addressing, and compatibility with HSL terminal bases make it ideal for scalable automation architectures. The module’s adherence to industrial standards, combined with ADLINK’s proven HSL communication technology, ensures dependable performance in demanding environments.
### 1. Product Overview
Product Name: HSL-DI16DO16-NN-DIN
Model Number: HSL-DI16DO16-NN-DIN
Series: HSL (High Speed Link) Industrial Automation I/O Series
Article Number: HSL-DI16DO16-NN-DIN
Manufacturer: ADLINK Technology Inc.
Trademark: HSL® – High Speed Link for Industry Automation Solutions
Product Type: 16-channel NPN Discrete Input and 16-channel NPN Discrete Output Module
Product Category: Industrial I/O Communication Module for Distributed Control Systems
The HSL-DI16DO16-NN-DIN is an economic, high-performance digital I/O module designed for industrial automation applications. It integrates 16 NPN discrete input channels and 16 NPN discrete output channels into a compact DIN-rail mountable form factor. As part of ADLINK’s HSL (High Speed Link) family, it provides reliable, high-speed communication between field I/O devices and host controllers, enabling efficient distributed control in factory automation, process monitoring, and machine control systems.
### 2. Key Features
- Integrated 16-Channel NPN Input and 16-Channel NPN Output: Combines both input and output functionality in a single module, reducing wiring complexity and installation space.
- High-Speed HSL Communication: Utilizes ADLINK’s proprietary HSL protocol for fast, deterministic data exchange between modules and controllers.
- DIN-Rail Mountable Design: Compact and rugged housing suitable for industrial control cabinets and distributed I/O installations.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, ensuring compatibility with standard industrial power systems.
- LED Indicators: Provides clear visual feedback for power, link status, and individual channel activity (red for power, green for link and I/O status).
- Flexible Address Configuration: DIP switch-based addressing allows easy integration into multi-module HSL networks.
- Low Power Consumption: Typical consumption of 1.8 W, optimizing energy efficiency in large-scale installations.
- High Reliability: Designed for industrial environments with robust electrical isolation and noise immunity.
- Compatibility with HSL Terminal Bases: Supports HSL-TB32-U-DIN and HSL-TB64-DIN terminal bases for flexible wiring and expansion.
### 3. Technical Specifications
Electrical Characteristics:
| Parameter | Specification |
|------------|----------------|
| Input Type | NPN (Sinking) or Dry Contact |
| Output Type | NPN (Sinking) |
| Input Channels | 16 |
| Output Channels | 16 |
| Input Current (max) | 10 mA |
| Input Impedance | 4.7 kΩ |
| Input ON Voltage | 9.6 VDC max |
| Input OFF Voltage | 19.0 VDC min |
| Input Response Time | 2 ms max (ON/OFF) |
| Output Load Voltage | +10 VDC to +30 VDC |
| Power Supply | +10 VDC to +30 VDC external |
| Power Consumption | 1.8 W typical |
| Isolation | Channel-to-logic isolation via optocouplers |
| LED Indicators | Power (Red), Link (Green), Input/Output Status (Green) |
Mechanical Characteristics:
| Configuration | Dimensions (mm) | Weight |
|----------------|------------------|---------|
| Daughter Board Only | 100 × 78.2 | 72 g |
| With HSL-TB32-U-DIN | 126 × 120.1 × 107.3 | — |
| With HSL-TB64-DIN | 168.7 × 120.1 × 107.3 | — |
Connectors and Interfaces:
- Communication Interface: RS-422 differential pair (RX+, RX−, TX+, TX−)
- Power Terminals: +VS (10–30 VDC), GND
- Discrete I/O Terminals: 16 input and 16 output channels via terminal base
- DIP Switch: Address configuration (occupies two consecutive addresses starting from odd numbers)
### 4. Functionality
The HSL-DI16DO16-NN-DIN functions as a distributed digital I/O node within an HSL network. It connects to a host controller or PLC through the HSL communication bus using RS-422 differential signaling. The module’s internal logic scans input states and updates output states in synchronization with the HSL master, ensuring deterministic and high-speed data transfer.
Operation Principle:
- Inputs: Each of the 16 NPN input channels detects the presence or absence of a voltage signal from field devices such as sensors, switches, or relays. The sinking input configuration allows current to flow from the external power source through the field device into the module input terminal.
- Outputs: The 16 NPN output channels act as open-collector transistors that sink current to control external loads such as relays, solenoids, or indicator lamps.
- Communication: The module exchanges I/O data with the HSL master controller via RS-422 lines. The HSL protocol ensures high-speed, noise-immune communication suitable for industrial environments.
- Addressing: DIP switches define the module’s logical address within the HSL network. Each module occupies two consecutive addresses, starting from an odd-numbered base address.
Typical Applications:
- Factory automation and process control
- Machine tool monitoring and control
- Packaging and assembly line automation
- Distributed I/O systems for PLCs and motion controllers
- Sensor and actuator interfacing in industrial networks
Compatibility:
- Fully compatible with HSL-TB32-U-DIN and HSL-TB64-DIN terminal bases
- Integrates seamlessly with other ADLINK HSL modules and controllers
- Supports both NPN sinking and dry contact input configurations
### 5. Components & Accessories
Included Components:
- HSL-DI16DO16-NN-DIN module (main unit)
- User documentation and installation guide
- DIN-rail mounting hardware
Compatible Terminal Bases (sold separately):
1. HSL-TB32-U-DIN:
- 32-channel I/O terminal base with DIN socket
- Supports up to 32 discrete I/O channels
- Terminal mapping: Channels 0–31
- Compact form factor for single-module installations
2. HSL-TB64-DIN:
- 64-channel I/O terminal base with dual-slot configuration (Slot I / Slot II)
- Supports up to 64 discrete I/O channels
- Terminal mapping: Channels 0–63
- Suitable for dual-module configurations
Connectors:
- JP3 / JP4 Pin Assignments:
- Power: +VS, GND
- Communication: RX+, RX−, TX+, TX−
- Discrete Inputs: DI0–DI31
- Reserved/NC pins for future expansion
Optional Accessories:
- HSL communication cables (RS-422 shielded twisted pair)
- DIN-rail mounting brackets
- Terminal block covers and labeling kits
### 6. Installation & Setup
Mounting:
- Designed for DIN-rail installation within control panels or distributed I/O enclosures.
- Ensure adequate ventilation and clearance for heat dissipation.
Power Requirements:
- External DC power supply: +10 VDC to +30 VDC
- Recommended regulated power source with proper grounding
Wiring:
- Connect discrete input and output devices to the corresponding terminal base channels.
- Observe polarity and wiring diagrams for NPN sinking configurations.
- Use shielded cables for communication lines to minimize noise interference.
Address Configuration:
- Set the module address using the onboard DIP switch.
- The module occupies two consecutive addresses, starting from an odd-numbered address.
- Example: Switch bit 1 fixed to ON; address combinations defined by DIP switch positions.
Communication Setup:
- Connect RS-422 lines (RX+, RX−, TX+, TX−) to the HSL network backbone.
- Verify link status via the green “Link” LED indicator.
- Configure the HSL master controller to recognize the module’s address and I/O mapping.
Testing and Verification:
- Power on the system and confirm the red “Power” LED is active.
- Check input and output LEDs for correct operation.
- Use the HSL configuration software or PLC interface to verify data exchange.
### 7. Performance & Capabilities
Speed and Response:
- Input response time: 2 ms (ON/OFF)
- High-speed RS-422 communication ensures minimal latency between I/O updates and controller commands.
Capacity:
- 16 discrete inputs and 16 discrete outputs per module
- Expandable via additional HSL modules and terminal bases
Efficiency:
- Low power consumption (1.8 W typical)
- Compact design reduces panel space and wiring complexity
Reliability:
- Industrial-grade components ensure long-term stability
- LED diagnostics simplify troubleshooting and maintenance
- Robust electrical isolation protects against transient voltages and noise
Limitations:
- Designed for NPN (sinking) logic only; not suitable for PNP (sourcing) configurations unless specified
- Maximum input current limited to 10 mA per channel
- Not intended for high-voltage or analog signal processing
### 8. Standards & Compliance
Certifications and Compliance:
- Designed in accordance with industrial automation standards
- Complies with CE and FCC Class A requirements for electromagnetic compatibility (EMC)
- Meets RoHS directives for hazardous substance restriction
- Manufactured under ISO 9001 quality management system
Industry Standards:
- RS-422 differential communication standard
- DIN-rail mounting per IEC 60715
- Electrical isolation and safety per IEC 61010-1
Environmental Specifications:
- Operating Temperature: 0°C to +55°C (typical industrial range)
- Storage Temperature: -20°C to +85°C
- Relative Humidity: 10%–90% non-condensing
- Vibration and shock resistance per industrial-grade specifications
### 9. Additional Information
Warranty:
- Standard ADLINK limited warranty (typically 2 years)
- Covers defects in materials and workmanship under normal operating conditions
Technical Support:
- Service Email: service@adlink.com.tw
- Technical Assistance: NuDAM@adlink.com.tw
- Telephone: +886-2-82265877
- Fax: +886-2-82265717
- Website: [www.adlink.com.tw](http://www.adlink.com.tw)
Maintenance:
- Periodic inspection of wiring and terminal connections recommended
- Keep module free from dust and moisture
- Verify LED indicators and communication status during routine maintenance
Firmware and Updates:
- Firmware updates available through ADLINK’s support portal
- Configuration and diagnostic tools provided for HSL network management
Ordering Information:
| Model | Description |
|--------|--------------|
| HSL-DI16DO16-NN-DIN | 16-CH NPN Input / 16-CH NPN Output Module |
| HSL-DI32-DB-N | 32-CH Discrete NPN Sinking Input Daughter Board |
| HSL-DI32-DB-P | 32-CH Discrete PNP Sourcing Input Daughter Board |
| HSL-TB32-U-DIN | 32-CH I/O Terminal Base with DIN Socket |
| HSL-TB64-DIN | 64-CH I/O Terminal Base with DIN Socket |
Trademark Notice:
HSL® is a registered trademark of ADLINK Technology Inc.
Other product names and brands are trademarks or registered trademarks of their respective owners.
Document Reference: AM-HSLDBIO002-E1.00
Copyright: © 2001 ADLINK Technology Inc.
Note: Specifications are subject to change without prior notice.
### Summary
The ADLINK HSL-DI16DO16-NN-DIN is a cost-effective, high-speed digital I/O module engineered for industrial automation systems requiring reliable, distributed control. With 16 NPN discrete inputs and 16 NPN discrete outputs, it provides a balanced solution for monitoring and controlling field devices. Its robust design, flexible addressing, and compatibility with HSL terminal bases make it ideal for scalable automation architectures. The module’s adherence to industrial standards, combined with ADLINK’s proven HSL communication technology, ensures dependable performance in demanding environments.
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