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- Dual Functionality: Combines 8 relay outputs and 16 discrete NPN sinking inputs on a single daughter board, optimizing space and wiring efficiency.
- HSL System Integration: Fully compatible with ADLINK’s HSL distributed I/O architecture, enabling high-speed, deterministic communication between controllers and field devices.
- Flexible Input Configuration: Supports NPN sinking or dry contact inputs, allowing connection to a wide range of sensors and switches.
- Relay Output Control: Provides isolated relay outputs suitable for switching external loads, actuators, or control signals.
- High-Speed RS-422 Communication: Utilizes differential RS-422 transmission for robust, noise-immune data exchange over long distances.
- Address Configuration via DIP Switch: Supports up to 63 addressable modules through a 6-bit DIP switch configuration.
- LED Indicators: Multi-color LEDs for power, link status, input, and output channel activity, simplifying diagnostics and maintenance.
- DIN-Rail Mountable Terminal Base: Designed for use with the HSL-TB32-M-DIN terminal base, ensuring secure installation and easy field wiring.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, accommodating various industrial power environments.
- Compact and Lightweight Design: Optimized for panel integration with minimal footprint and weight.
- HSL System Integration: Fully compatible with ADLINK’s HSL distributed I/O architecture, enabling high-speed, deterministic communication between controllers and field devices.
- Flexible Input Configuration: Supports NPN sinking or dry contact inputs, allowing connection to a wide range of sensors and switches.
- Relay Output Control: Provides isolated relay outputs suitable for switching external loads, actuators, or control signals.
- High-Speed RS-422 Communication: Utilizes differential RS-422 transmission for robust, noise-immune data exchange over long distances.
- Address Configuration via DIP Switch: Supports up to 63 addressable modules through a 6-bit DIP switch configuration.
- LED Indicators: Multi-color LEDs for power, link status, input, and output channel activity, simplifying diagnostics and maintenance.
- DIN-Rail Mountable Terminal Base: Designed for use with the HSL-TB32-M-DIN terminal base, ensuring secure installation and easy field wiring.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, accommodating various industrial power environments.
- Compact and Lightweight Design: Optimized for panel integration with minimal footprint and weight.
Comprehensive Product Summary – HSL-R8DI16-DB-N
### 1. Product Overview
Product Name: HSL-R8DI16-DB-N
Article Number: HSL-R8DI16-DB-N
Series: HSL (High Speed Link for Industry Automation Solutions)
Manufacturer: ADLINK Technology Inc.
Product Type: 8-channel relay output and 16-channel discrete NPN sinking input daughter board for HSL system
Associated Model Family: HSL-DI16DO16-M Series
Terminal Base Compatibility: HSL-TB32-M-DIN
The HSL-R8DI16-DB-N is an industrial-grade I/O daughter board designed for use within ADLINK’s HSL (High Speed Link) distributed I/O system. It integrates 8 relay output channels and 16 discrete NPN sinking input channels, providing a compact, high-performance interface for digital control and monitoring in industrial automation environments. The module is engineered for high-speed communication, reliable signal integrity, and flexible configuration through DIP switch addressing and RS-422 communication lines.
### 2. Key Features
- Dual Functionality: Combines 8 relay outputs and 16 discrete NPN sinking inputs on a single daughter board, optimizing space and wiring efficiency.
- HSL System Integration: Fully compatible with ADLINK’s HSL distributed I/O architecture, enabling high-speed, deterministic communication between controllers and field devices.
- Flexible Input Configuration: Supports NPN sinking or dry contact inputs, allowing connection to a wide range of sensors and switches.
- Relay Output Control: Provides isolated relay outputs suitable for switching external loads, actuators, or control signals.
- High-Speed RS-422 Communication: Utilizes differential RS-422 transmission for robust, noise-immune data exchange over long distances.
- Address Configuration via DIP Switch: Supports up to 63 addressable modules through a 6-bit DIP switch configuration.
- LED Indicators: Multi-color LEDs for power, link status, input, and output channel activity, simplifying diagnostics and maintenance.
- DIN-Rail Mountable Terminal Base: Designed for use with the HSL-TB32-M-DIN terminal base, ensuring secure installation and easy field wiring.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, accommodating various industrial power environments.
- Compact and Lightweight Design: Optimized for panel integration with minimal footprint and weight.
### 3. Technical Specifications
General Dimensions:
- Module only: 125 mm (L) × 22.4 mm (W) × 80 mm (H)
- With HSL-TB32-M-DIN terminal base: 128.5 mm (L) × 85.5 mm (W) × 108 mm (H)
Weight:
- Approx. 152 g (module with terminal base)
Power Requirements:
- External Power Supply: +10 VDC to +30 VDC
- Power Consumption: 1.8 W (typical)
Input Channels:
- Quantity: 16 discrete inputs
- Type: NPN sinking or dry contact
- Input Current: 10 mA (max)
- Input Impedance: 4.7 kΩ
- Operating Voltage (ON): 19.0 VDC minimum
- Operating Voltage (OFF): 9.6 VDC maximum
- Response Time: 2 ms (ON) / 2 ms (OFF)
Output Channels:
- Quantity: 8 relay outputs (via daughter board configuration)
- Type: Electromechanical relay contacts
- Switching Capacity: Up to 60 mA at 24 VDC (for transistor-type variants)
- Response Time: 2 ms (ON) / 2 ms (OFF)
Communication Interface:
- Physical Layer: RS-422 differential signaling
- Signals: RX+, RX−, TX+, TX−
- Addressing: 6-bit DIP switch (supports up to 63 module addresses)
LED Indicators:
- Power (Red): Indicates active DC power
- Link (Green): Indicates communication link status
- Input (Green): Indicates discrete input channel activity
- Output (Yellow): Indicates discrete output channel activity
Environmental Conditions:
- Operating Temperature: Industrial range (typical 0°C to 60°C)
- Storage Temperature: −20°C to +80°C
- Humidity: 10% to 90% RH, non-condensing
Material and Construction:
- PCB-mounted daughter board with industrial-grade components
- Terminal base constructed from durable, flame-retardant materials suitable for DIN-rail mounting
### 4. Functionality
The HSL-R8DI16-DB-N functions as a distributed I/O expansion module within the HSL system. It provides both input and output capabilities for digital control applications:
- Input Function:
The 16 discrete NPN sinking inputs detect the ON/OFF status of external devices such as sensors, switches, or pushbuttons. Each input channel can accept either NPN sinking or dry contact signals, making it versatile for various field devices. The internal circuitry includes LED indicators for each channel, providing visual feedback of input states.
- Output Function:
The 8 relay outputs can drive external loads such as solenoids, lamps, or contactors. The relay contacts provide electrical isolation between the control logic and field devices, ensuring safe operation in industrial environments.
- Communication and Control:
The module communicates with the HSL master controller via RS-422 differential lines (TX+/TX−, RX+/RX−). The high-speed link ensures deterministic data transfer and synchronization across multiple distributed modules. Each module’s address is configured via a 6-bit DIP switch, allowing up to 63 modules to coexist on a single HSL network.
- Applications:
- Factory automation and process control
- Machine tool monitoring and control
- Packaging and assembly line systems
- Building automation and facility management
- Remote I/O expansion for PLCs and motion controllers
- Compatibility:
Fully compatible with ADLINK’s HSL master modules and terminal bases, particularly the HSL-TB32-M-DIN, which provides 32-channel I/O connectivity and DIN-rail mounting capability.
### 5. Components & Accessories
Included Components:
- HSL-R8DI16-DB-N daughter board
- Connector interface for HSL-TB32-M-DIN terminal base
- DIP switch for address configuration
- LED indicators for power, link, input, and output status
Optional Accessories:
- HSL-TB32-M-DIN Terminal Base: 32-channel I/O terminal base with DIN socket for secure wiring and mounting.
- HSL Communication Cables: RS-422 shielded cables for inter-module communication.
- Mounting Hardware: DIN-rail clips and screws for panel installation.
Connectors and Pin Assignments:
- JP3 / JP4 Connectors:
- Power: +VS (+10V~+30V DC), GND
- Communication: RX+, RX−, TX+, TX−
- Inputs: DI0–DI15
- Outputs: DO0–DO7 (relay outputs)
### 6. Installation & Setup
Mounting Options:
- Designed for DIN-rail installation using the HSL-TB32-M-DIN terminal base.
- Compact form factor allows dense installation in control cabinets.
Power Connection:
- Connect external DC power supply (+10V to +30V) to +VS and GND terminals.
- Ensure proper grounding to minimize electrical noise.
Communication Setup:
- Connect RS-422 lines (TX+/TX−, RX+/RX−) between the HSL master and the module.
- Verify correct polarity and shielding for noise immunity.
Address Configuration:
- Set the module address using the 6-bit DIP switch.
- ON = 1, OFF = 0
- Address range: 1 (100000) to 63 (111111)
- Each module on the HSL network must have a unique address.
Input/Output Wiring:
- Inputs (DI0–DI15): Connect to NPN-type sensors or dry contacts.
- Outputs (DO0–DO7): Connect to external loads through relay contacts.
- Observe polarity and voltage ratings to prevent damage.
Startup Procedure:
1. Mount the module on the DIN rail.
2. Connect power, communication, and I/O wiring.
3. Set the DIP switch address.
4. Power on the system and verify LED indicators.
5. Confirm communication link and I/O operation through the HSL master software.
### 7. Performance & Capabilities
Speed and Response:
- Input and output response times are both ≤ 2 ms, ensuring rapid signal processing suitable for real-time control.
- RS-422 communication provides high-speed, noise-resistant data transfer across long distances.
Capacity:
- Supports 16 discrete input channels and 8 relay output channels per module.
- Up to 63 modules can be networked, providing extensive I/O scalability.
Efficiency:
- Low power consumption (1.8 W typical) minimizes heat generation and energy usage.
- Compact design reduces panel space requirements.
Limitations:
- Designed for low-voltage DC control signals (24 VDC typical).
- Relay outputs are not intended for high-current or AC load switching.
- Requires HSL master controller for operation; cannot function as a standalone device.
### 8. Standards & Compliance
Certifications and Compliance:
- Designed in accordance with industrial automation standards for distributed I/O systems.
- Complies with CE and FCC Class A industrial emissions standards (typical for ADLINK HSL products).
- RoHS-compliant construction (lead-free components).
- Meets safety and EMC requirements for industrial environments.
Industry Standards Supported:
- RS-422 differential communication standard
- DIN-rail mounting standard (EN 50022)
- Compatible with ADLINK’s HSL protocol for deterministic I/O communication
### 9. Additional Information
Warranty:
- Standard manufacturer’s warranty provided by ADLINK Technology Inc. (typically 1 year, subject to region and distributor policy).
Technical Support:
- Website: [www.adlink.com.tw](http://www.adlink.com.tw)
- Service Email: service@adlink.com.tw
- Technical Assistance: NuDAM@adlink.com.tw
- Telephone: +886-2-82265877
- Fax: +886-2-82265717
Maintenance:
- Periodically inspect terminal connections for tightness and cleanliness.
- Ensure adequate ventilation and avoid exposure to excessive vibration or moisture.
- Replace relay modules if contact wear or failure is detected.
Firmware and Updates:
- Firmware updates and configuration utilities available through ADLINK’s support portal.
- Compatible with HSL configuration software for diagnostics and firmware management.
Trademark Notice:
- NuDAM® is a registered trademark of ADLINK Technology Inc.
- Other product names are trademarks or registered trademarks of their respective owners.
Document Reference:
- Document Code: AM-HSLMIO001-E1.00
- Copyright © 2001 ADLINK Technology Inc.
- Specifications subject to change without notice.
### Summary
The ADLINK HSL-R8DI16-DB-N is a robust, high-performance I/O daughter board engineered for industrial automation systems requiring reliable digital input and output control. With 8 relay outputs and 16 NPN sinking inputs, it provides flexible interfacing for sensors, actuators, and control devices within the HSL High Speed Link distributed I/O framework. Its RS-422 communication, DIP switch addressing, and LED diagnostics make it ideal for scalable, high-speed, and easily maintainable automation networks. Designed for use with the HSL-TB32-M-DIN terminal base, the module offers a compact, efficient, and standards-compliant solution for modern industrial control applications.
### 1. Product Overview
Product Name: HSL-R8DI16-DB-N
Article Number: HSL-R8DI16-DB-N
Series: HSL (High Speed Link for Industry Automation Solutions)
Manufacturer: ADLINK Technology Inc.
Product Type: 8-channel relay output and 16-channel discrete NPN sinking input daughter board for HSL system
Associated Model Family: HSL-DI16DO16-M Series
Terminal Base Compatibility: HSL-TB32-M-DIN
The HSL-R8DI16-DB-N is an industrial-grade I/O daughter board designed for use within ADLINK’s HSL (High Speed Link) distributed I/O system. It integrates 8 relay output channels and 16 discrete NPN sinking input channels, providing a compact, high-performance interface for digital control and monitoring in industrial automation environments. The module is engineered for high-speed communication, reliable signal integrity, and flexible configuration through DIP switch addressing and RS-422 communication lines.
### 2. Key Features
- Dual Functionality: Combines 8 relay outputs and 16 discrete NPN sinking inputs on a single daughter board, optimizing space and wiring efficiency.
- HSL System Integration: Fully compatible with ADLINK’s HSL distributed I/O architecture, enabling high-speed, deterministic communication between controllers and field devices.
- Flexible Input Configuration: Supports NPN sinking or dry contact inputs, allowing connection to a wide range of sensors and switches.
- Relay Output Control: Provides isolated relay outputs suitable for switching external loads, actuators, or control signals.
- High-Speed RS-422 Communication: Utilizes differential RS-422 transmission for robust, noise-immune data exchange over long distances.
- Address Configuration via DIP Switch: Supports up to 63 addressable modules through a 6-bit DIP switch configuration.
- LED Indicators: Multi-color LEDs for power, link status, input, and output channel activity, simplifying diagnostics and maintenance.
- DIN-Rail Mountable Terminal Base: Designed for use with the HSL-TB32-M-DIN terminal base, ensuring secure installation and easy field wiring.
- Wide Power Supply Range: Operates from +10 VDC to +30 VDC, accommodating various industrial power environments.
- Compact and Lightweight Design: Optimized for panel integration with minimal footprint and weight.
### 3. Technical Specifications
General Dimensions:
- Module only: 125 mm (L) × 22.4 mm (W) × 80 mm (H)
- With HSL-TB32-M-DIN terminal base: 128.5 mm (L) × 85.5 mm (W) × 108 mm (H)
Weight:
- Approx. 152 g (module with terminal base)
Power Requirements:
- External Power Supply: +10 VDC to +30 VDC
- Power Consumption: 1.8 W (typical)
Input Channels:
- Quantity: 16 discrete inputs
- Type: NPN sinking or dry contact
- Input Current: 10 mA (max)
- Input Impedance: 4.7 kΩ
- Operating Voltage (ON): 19.0 VDC minimum
- Operating Voltage (OFF): 9.6 VDC maximum
- Response Time: 2 ms (ON) / 2 ms (OFF)
Output Channels:
- Quantity: 8 relay outputs (via daughter board configuration)
- Type: Electromechanical relay contacts
- Switching Capacity: Up to 60 mA at 24 VDC (for transistor-type variants)
- Response Time: 2 ms (ON) / 2 ms (OFF)
Communication Interface:
- Physical Layer: RS-422 differential signaling
- Signals: RX+, RX−, TX+, TX−
- Addressing: 6-bit DIP switch (supports up to 63 module addresses)
LED Indicators:
- Power (Red): Indicates active DC power
- Link (Green): Indicates communication link status
- Input (Green): Indicates discrete input channel activity
- Output (Yellow): Indicates discrete output channel activity
Environmental Conditions:
- Operating Temperature: Industrial range (typical 0°C to 60°C)
- Storage Temperature: −20°C to +80°C
- Humidity: 10% to 90% RH, non-condensing
Material and Construction:
- PCB-mounted daughter board with industrial-grade components
- Terminal base constructed from durable, flame-retardant materials suitable for DIN-rail mounting
### 4. Functionality
The HSL-R8DI16-DB-N functions as a distributed I/O expansion module within the HSL system. It provides both input and output capabilities for digital control applications:
- Input Function:
The 16 discrete NPN sinking inputs detect the ON/OFF status of external devices such as sensors, switches, or pushbuttons. Each input channel can accept either NPN sinking or dry contact signals, making it versatile for various field devices. The internal circuitry includes LED indicators for each channel, providing visual feedback of input states.
- Output Function:
The 8 relay outputs can drive external loads such as solenoids, lamps, or contactors. The relay contacts provide electrical isolation between the control logic and field devices, ensuring safe operation in industrial environments.
- Communication and Control:
The module communicates with the HSL master controller via RS-422 differential lines (TX+/TX−, RX+/RX−). The high-speed link ensures deterministic data transfer and synchronization across multiple distributed modules. Each module’s address is configured via a 6-bit DIP switch, allowing up to 63 modules to coexist on a single HSL network.
- Applications:
- Factory automation and process control
- Machine tool monitoring and control
- Packaging and assembly line systems
- Building automation and facility management
- Remote I/O expansion for PLCs and motion controllers
- Compatibility:
Fully compatible with ADLINK’s HSL master modules and terminal bases, particularly the HSL-TB32-M-DIN, which provides 32-channel I/O connectivity and DIN-rail mounting capability.
### 5. Components & Accessories
Included Components:
- HSL-R8DI16-DB-N daughter board
- Connector interface for HSL-TB32-M-DIN terminal base
- DIP switch for address configuration
- LED indicators for power, link, input, and output status
Optional Accessories:
- HSL-TB32-M-DIN Terminal Base: 32-channel I/O terminal base with DIN socket for secure wiring and mounting.
- HSL Communication Cables: RS-422 shielded cables for inter-module communication.
- Mounting Hardware: DIN-rail clips and screws for panel installation.
Connectors and Pin Assignments:
- JP3 / JP4 Connectors:
- Power: +VS (+10V~+30V DC), GND
- Communication: RX+, RX−, TX+, TX−
- Inputs: DI0–DI15
- Outputs: DO0–DO7 (relay outputs)
### 6. Installation & Setup
Mounting Options:
- Designed for DIN-rail installation using the HSL-TB32-M-DIN terminal base.
- Compact form factor allows dense installation in control cabinets.
Power Connection:
- Connect external DC power supply (+10V to +30V) to +VS and GND terminals.
- Ensure proper grounding to minimize electrical noise.
Communication Setup:
- Connect RS-422 lines (TX+/TX−, RX+/RX−) between the HSL master and the module.
- Verify correct polarity and shielding for noise immunity.
Address Configuration:
- Set the module address using the 6-bit DIP switch.
- ON = 1, OFF = 0
- Address range: 1 (100000) to 63 (111111)
- Each module on the HSL network must have a unique address.
Input/Output Wiring:
- Inputs (DI0–DI15): Connect to NPN-type sensors or dry contacts.
- Outputs (DO0–DO7): Connect to external loads through relay contacts.
- Observe polarity and voltage ratings to prevent damage.
Startup Procedure:
1. Mount the module on the DIN rail.
2. Connect power, communication, and I/O wiring.
3. Set the DIP switch address.
4. Power on the system and verify LED indicators.
5. Confirm communication link and I/O operation through the HSL master software.
### 7. Performance & Capabilities
Speed and Response:
- Input and output response times are both ≤ 2 ms, ensuring rapid signal processing suitable for real-time control.
- RS-422 communication provides high-speed, noise-resistant data transfer across long distances.
Capacity:
- Supports 16 discrete input channels and 8 relay output channels per module.
- Up to 63 modules can be networked, providing extensive I/O scalability.
Efficiency:
- Low power consumption (1.8 W typical) minimizes heat generation and energy usage.
- Compact design reduces panel space requirements.
Limitations:
- Designed for low-voltage DC control signals (24 VDC typical).
- Relay outputs are not intended for high-current or AC load switching.
- Requires HSL master controller for operation; cannot function as a standalone device.
### 8. Standards & Compliance
Certifications and Compliance:
- Designed in accordance with industrial automation standards for distributed I/O systems.
- Complies with CE and FCC Class A industrial emissions standards (typical for ADLINK HSL products).
- RoHS-compliant construction (lead-free components).
- Meets safety and EMC requirements for industrial environments.
Industry Standards Supported:
- RS-422 differential communication standard
- DIN-rail mounting standard (EN 50022)
- Compatible with ADLINK’s HSL protocol for deterministic I/O communication
### 9. Additional Information
Warranty:
- Standard manufacturer’s warranty provided by ADLINK Technology Inc. (typically 1 year, subject to region and distributor policy).
Technical Support:
- Website: [www.adlink.com.tw](http://www.adlink.com.tw)
- Service Email: service@adlink.com.tw
- Technical Assistance: NuDAM@adlink.com.tw
- Telephone: +886-2-82265877
- Fax: +886-2-82265717
Maintenance:
- Periodically inspect terminal connections for tightness and cleanliness.
- Ensure adequate ventilation and avoid exposure to excessive vibration or moisture.
- Replace relay modules if contact wear or failure is detected.
Firmware and Updates:
- Firmware updates and configuration utilities available through ADLINK’s support portal.
- Compatible with HSL configuration software for diagnostics and firmware management.
Trademark Notice:
- NuDAM® is a registered trademark of ADLINK Technology Inc.
- Other product names are trademarks or registered trademarks of their respective owners.
Document Reference:
- Document Code: AM-HSLMIO001-E1.00
- Copyright © 2001 ADLINK Technology Inc.
- Specifications subject to change without notice.
### Summary
The ADLINK HSL-R8DI16-DB-N is a robust, high-performance I/O daughter board engineered for industrial automation systems requiring reliable digital input and output control. With 8 relay outputs and 16 NPN sinking inputs, it provides flexible interfacing for sensors, actuators, and control devices within the HSL High Speed Link distributed I/O framework. Its RS-422 communication, DIP switch addressing, and LED diagnostics make it ideal for scalable, high-speed, and easily maintainable automation networks. Designed for use with the HSL-TB32-M-DIN terminal base, the module offers a compact, efficient, and standards-compliant solution for modern industrial control applications.
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DI16DO16-MSheet.pdf
Manual
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