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IDS-5042-IWG

Wireless Device Server 4*Isolated RS422/485 to 802.11b/g
  • Hersteller Oring
  • Kategorie: Industrial Device Server
  • The IDS-5042-IWG is an industrial-grade wireless device server designed to connect up to four isolated RS-422/485 serial devices to Ethernet and WLAN networks. It integrates dual 10/100Base-T(X) Ethernet ports and an IEEE 802.11b/g wireless interface, providing flexible connectivity for industrial automation, SCADA, and remote monitoring applications. The device supports redundant Ethernet and power inputs, ensuring continuous operation in mission-critical environments.
- Dual Redundant Ethernet Ports: Two 10/100Base-T(X) ports with recovery time under 10 ms for network redundancy or daisy-chain switch mode.
- Wireless Connectivity: IEEE 802.11b/g WLAN interface supporting up to 54 Mbps link speed.
- High Security: Supports WEP (64/128-bit), WPA, WPA2, TKIP, AES encryption, and 802.1X authentication.
- Multiple Serial Interfaces: Four isolated RS-422/485 ports with 2 kV DC isolation for industrial noise immunity.
- Redundant Power Inputs: Dual 12–48 VDC inputs on terminal block with reverse polarity protection.
- Multi-Host Communication: Supports up to five simultaneous host connections in Virtual COM, TCP Server, TCP Client, or UDP modes.
- Event Notification: Alerts via Syslog, Email, SNMP trap, relay output, or beeper for fault and status events.
- Secure Management: HTTPS and SSH protocols for encrypted configuration and monitoring.
- NAT Pass-Through: Enables remote management through NAT routers across different IP domains.
- Flexible Configuration: Managed via DS-Tool Windows utility, web browser, or SSH console.
- Industrial Design: IP30-rated metal housing, DIN-rail and wall-mount options, and wide operating temperature range (-10°C to 55°C).
- Software Compatibility: Supports Windows NT/2000/XP/2003/Vista (32-bit) for Virtual COM and DS-Tool utilities.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8517 6200 900

Comprehensive Product Summary – IDS-5042-IWG Industrial Wireless Device Server




### 1. Product Overview

Product Name: IDS-5042-IWG
Model: IDS-5042-IWG
Series: IDS-5042-WG / IDS-5042-IWG Industrial Wireless Device Server Series
Article Number: IDS-5042-IWG
Manufacturer: ORing Industrial Networking Corp.
Manufacturer Address: 4F., No.3, Lane 235, Baociao Rd., Sindian City, Taipei County 23145, Taiwan, R.O.C.
Website: [www.oring-networking.com](http://www.oring-networking.com)
Support Email: support@oring-networking.com

The IDS-5042-IWG is an industrial-grade wireless device server designed to connect up to four isolated RS-422/485 serial devices to Ethernet and WLAN networks. It integrates dual 10/100Base-T(X) Ethernet ports and an IEEE 802.11b/g wireless interface, providing flexible connectivity for industrial automation, SCADA, and remote monitoring applications. The device supports redundant Ethernet and power inputs, ensuring continuous operation in mission-critical environments.




### 2. Key Features

- Dual Redundant Ethernet Ports: Two 10/100Base-T(X) ports with recovery time under 10 ms for network redundancy or daisy-chain switch mode.
- Wireless Connectivity: IEEE 802.11b/g WLAN interface supporting up to 54 Mbps link speed.
- High Security: Supports WEP (64/128-bit), WPA, WPA2, TKIP, AES encryption, and 802.1X authentication.
- Multiple Serial Interfaces: Four isolated RS-422/485 ports with 2 kV DC isolation for industrial noise immunity.
- Redundant Power Inputs: Dual 12–48 VDC inputs on terminal block with reverse polarity protection.
- Multi-Host Communication: Supports up to five simultaneous host connections in Virtual COM, TCP Server, TCP Client, or UDP modes.
- Event Notification: Alerts via Syslog, Email, SNMP trap, relay output, or beeper for fault and status events.
- Secure Management: HTTPS and SSH protocols for encrypted configuration and monitoring.
- NAT Pass-Through: Enables remote management through NAT routers across different IP domains.
- Flexible Configuration: Managed via DS-Tool Windows utility, web browser, or SSH console.
- Industrial Design: IP30-rated metal housing, DIN-rail and wall-mount options, and wide operating temperature range (-10°C to 55°C).
- Software Compatibility: Supports Windows NT/2000/XP/2003/Vista (32-bit) for Virtual COM and DS-Tool utilities.




### 3. Technical Specifications

Network Interface:
- 2 × 10/100Base-T(X) Ethernet ports (RJ-45)
- Auto MDI/MDI-X, 1.5 kV magnetic isolation
- Redundant or switch (daisy-chain) mode
- Recovery time <10 ms

Wireless LAN:
- Standard: IEEE 802.11b/g (DSSS/OFDM)
- Frequency Bands:
- FCC (US): 2.412–2.462 GHz (11 channels)
- CE/ETSI (EU): 2.412–2.472 GHz (13 channels)
- Data Rates:
- 802.11b: 1, 2, 5.5, 11 Mbps
- 802.11g: 6, 9, 12, 18, 24, 36, 48, 54 Mbps
- Transmit Power: 18 dBm
- Receiver Sensitivity:
- -81 dBm @ 11 Mbps (PER <8%)
- -64 dBm @ 54 Mbps (PER <10%)
- Antenna Connector: Reverse SMA
- Security: WEP (64/128-bit), WPA/WPA2, TKIP, AES, 802.1X, Radius, PSK (256-bit)
- SSID broadcast disable supported

Serial Interface:
- 4 × RS-422/485 isolated ports (2 kV DC isolation)
- Connector: 5-pin terminal block
- Baud Rate: 110 bps to 460.8 kbps
- Data Bits: 5, 6, 7, 8
- Stop Bits: 1, 1.5, 2
- Parity: None, Even, Odd, Mark, Space
- Flow Control: XON/XOFF, RTS/CTS, DTR/DSR
- ESD Protection: 15 kV
- Supported Signals:
- RS-422: Tx+, Tx-, Rx+, Rx-, GND
- RS-485 (4-wire): Tx+, Tx-, Rx+, Rx-, GND
- RS-485 (2-wire): Data+, Data-, GND

Power Requirements:
- Input Voltage: 12–48 VDC (dual redundant inputs)
- Connector: 6-pin terminal block
- Reverse Polarity Protection: Yes
- Power Consumption: Max. 7 W

Environmental:
- Operating Temperature: -10°C to 55°C (14°F to 131°F)
- Storage Temperature: -20°C to 85°C (-4°F to 185°F)
- Humidity: 5–95% RH (non-condensing)

Mechanical:
- Dimensions: 52 mm (W) × 106 mm (D) × 144 mm (H)
- Weight: 675 g
- Enclosure: IP30-rated metal housing
- Mounting: DIN-rail or wall mount

LED Indicators:
- PWR1/PWR2 (Green/Red): Power and system status
- Fault (Red): Fault condition
- ETH1/ETH2 (Green/Amber): Ethernet link/activity (100/10 Mbps)
- WLAN (Green): WLAN link/activity
- WLAN Signal (4-level): Signal strength (100%, 75%, 50%, 25%)
- Serial TX/RX (Green/Red): Data transmission/reception




### 4. Functionality

The IDS-5042-IWG acts as a bridge between serial devices and Ethernet/WLAN networks. It converts serial data from RS-422/485 interfaces into TCP/IP packets for transmission over wired or wireless networks. The device supports multiple operation modes:

- Virtual COM Mode: Maps serial ports to virtual COM ports on a host PC, allowing legacy applications to communicate transparently over the network. Supports up to 5 simultaneous host connections.
- TCP Server Mode: Waits for incoming TCP connections from clients; supports up to 5 concurrent sessions.
- TCP Client Mode: Initiates TCP connections to a defined server upon startup or data transmission.
- UDP Mode: Enables unicast or multicast communication for high-speed, low-latency data exchange.
- Serial Tunnel Mode: Creates a transparent serial link between two device servers over Ethernet/WLAN.

Use Cases:
- Industrial automation and control systems
- SCADA and telemetry networks
- Remote monitoring of PLCs, sensors, and meters
- Serial device networking in manufacturing or utilities
- Wireless extension of serial communication lines

Compatibility:
- Works with Windows NT/2000/XP/2003/Vista (32-bit)
- Supports DS-Tool configuration utility and Virtual COM driver
- Compatible with standard Ethernet and WLAN infrastructure




### 5. Components & Accessories

Included Items:
- IDS-5042-IWG main unit
- DIN-rail mounting kit (pre-installed)
- Wall-mount bracket and screws
- Quick installation guide
- Terminal block connectors

Connectors:
- 4 × 5-pin terminal blocks for RS-422/485
- 2 × RJ-45 Ethernet ports
- 1 × Reverse SMA antenna connector
- 6-pin terminal block for dual power input and relay output (1A @ 24VDC)

Optional Accessories:
- External antennas (various gain options)
- Power adapters (12–48 VDC)
- Shielded Ethernet cables (Cat5e or higher)




### 6. Installation & Setup

Mounting Options:
- DIN-Rail Installation:
1. Attach the metal spring clip to the DIN rail.
2. Push the device until it clicks into place.
- Wall Mounting:
1. Remove the DIN-rail kit.
2. Attach the wall-mount bracket using six screws.
3. Secure the device to the wall surface.

Power Connection:
- Connect dual 12–48 VDC inputs to PWR1 and PWR2 terminals.
- Relay output provides fault signaling (1A @ 24VDC).

Network Configuration:
- Default IP: 192.168.10.2
- Supports Static IP, DHCP, or BOOTP modes.
- Configuration via DS-Tool, Web (HTTPS), or SSH console.

Wireless Setup:
- Modes: Infrastructure (via access point) or Ad-Hoc (peer-to-peer).
- SSID, channel, and encryption configurable via DS-Tool or web interface.
- Supports WEP, WPA, WPA2, TKIP, AES encryption.

Serial Configuration:
- Interface selectable via DS-Tool (RS-422/485 2-wire or 4-wire).
- Baud rate, parity, stop bits, and flow control configurable.
- Supports delimiter-based data packing and buffer flush timers.




### 7. Performance & Capabilities

- Ethernet Redundancy: Automatic failover between dual LAN ports within 10 ms.
- Wireless Throughput: Up to 54 Mbps (802.11g).
- Serial Throughput: Up to 460.8 kbps per port.
- Multi-Host Support: Up to 5 simultaneous connections per serial port.
- Event Notification: Real-time alerts for power, link, and serial status changes.
- Reliability: Dual power inputs and redundant Ethernet ensure continuous operation.
- Latency Optimization: Configurable performance modes (Throughput or Latency).
- Data Integrity: 2 kV isolation and 15 kV ESD protection safeguard against surges.
- Limitations: WLAN and LAN interfaces cannot operate simultaneously; WLAN enters standby when LAN is active to reduce power consumption.




### 8. Standards & Compliance

EMI/EMS Compliance:
- FCC Part 15, CISPR (EN55022) Class A
- EN61000-4-2 (ESD)
- EN61000-4-3 (Radiated Susceptibility)
- EN61000-4-4 (EFT)
- EN61000-4-5 (Surge)
- EN61000-4-6 (Conducted Susceptibility)

Environmental & Mechanical Standards:
- Shock: IEC 60068-2-27
- Vibration: IEC 60068-2-6
- Free Fall: IEC 60068-2-32

Wireless Standards:
- IEEE 802.11b/g compliant
- WPA/WPA2, 802.1X, and Radius authentication

Safety & Reliability:
- IP30-rated metal enclosure
- 2 kV isolation on serial ports (IDS-5042-IWG only)
- Reverse polarity protection on power input




### 9. Additional Information

Software Utility:
- DS-Tool: Windows-based management utility for device discovery, configuration, firmware updates, and monitoring.
- Features: Device grouping, serial port monitoring, log collection, firmware upgrade, and access control.
- Web Interface: HTTPS-secured configuration portal for network, serial, and system settings.
- SSH Console: Command-line configuration for advanced users.
- Virtual COM Driver: Maps serial ports to COM ports on Windows systems for transparent communication.

Event Management:
- Configurable notifications for:
- Power faults (PWR1/PWR2)
- Ethernet link down (ETH1/ETH2)
- Serial port connection/disconnection
- Unauthorized login attempts
- IP or password changes
- Redundant link or power status changes

Maintenance & Updates:
- Firmware upgradeable via DS-Tool or web interface.
- Configuration backup and restore supported.
- Factory reset via hardware button (press 5 seconds).

Warranty & Support:
- Warranty: 5 years limited warranty
- Technical Support: Provided by ORing Industrial Networking Corp. via email and online resources.
- Documentation: Comprehensive user manual and DS-Tool software guide included.




### Summary

The ORing IDS-5042-IWG is a robust, feature-rich industrial wireless device server engineered for reliable serial-to-Ethernet/WLAN communication in demanding environments. With four isolated RS-422/485 ports, dual redundant Ethernet interfaces, and secure 802.11b/g wireless connectivity, it ensures continuous data transmission even under network or power failures. Its advanced management tools, redundant architecture, and comprehensive security features make it ideal for industrial automation, remote monitoring, and control applications requiring high reliability and flexibility.

The IDS-5042-IWG exemplifies ORing’s commitment to industrial-grade networking solutions—combining rugged hardware, intelligent redundancy, and secure connectivity to “Bring You the Future” of industrial communication.

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