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- Dual Functionality: Combines a SATA interface for 2.5" HDD/SSD with isolated digital I/O channels, enabling both data storage and control signal interfacing in one module.
- Isolated Digital I/O: Provides 4 isolated digital inputs and 4 isolated digital outputs, ensuring electrical isolation for reliable operation in industrial environments.
- High Compatibility: Fully compatible with Neousys POC-500 and POC-300 series systems, allowing plug-and-play integration through the MezIO™ interface.
- Industrial-Grade Design: Built for rugged applications, featuring electrical isolation and robust signal integrity for automation, monitoring, and control systems.
- Compact and Modular: The MezIO™ form factor allows easy installation and interchangeability without increasing the system footprint.
- SATA Storage Support: Supports standard 2.5-inch SATA HDD or SSD devices, providing flexible storage options for data logging, OS installation, or application storage.
- Reliable Electrical Isolation: Each DI/DO channel is isolated to protect the host system from voltage spikes, ground loops, and electrical noise.
- Flexible Integration: Ideal for embedded systems requiring both digital I/O control and local data storage, such as machine vision, automation, and data acquisition systems.
- Isolated Digital I/O: Provides 4 isolated digital inputs and 4 isolated digital outputs, ensuring electrical isolation for reliable operation in industrial environments.
- High Compatibility: Fully compatible with Neousys POC-500 and POC-300 series systems, allowing plug-and-play integration through the MezIO™ interface.
- Industrial-Grade Design: Built for rugged applications, featuring electrical isolation and robust signal integrity for automation, monitoring, and control systems.
- Compact and Modular: The MezIO™ form factor allows easy installation and interchangeability without increasing the system footprint.
- SATA Storage Support: Supports standard 2.5-inch SATA HDD or SSD devices, providing flexible storage options for data logging, OS installation, or application storage.
- Reliable Electrical Isolation: Each DI/DO channel is isolated to protect the host system from voltage spikes, ground loops, and electrical noise.
- Flexible Integration: Ideal for embedded systems requiring both digital I/O control and local data storage, such as machine vision, automation, and data acquisition systems.
Comprehensive Product Summary: MezIO-R12 – MezIO™ Module for 2.5" SATA HDD/SSD and 4-Channel Isolated Digital I/O
### 1. Product Overview
Product Name: MezIO-R12
Model Number: MezIO-R12
Series: MezIO™ Modular Expansion Series
Article Number: MezIO-R12
Manufacturer: Neousys Technology, Inc.
Product Type: Interchangeable modular I/O expansion module
Compatibility: Designed for Neousys POC-500 and POC-300 Series embedded controllers
The MezIO-R12 is a modular expansion component within Neousys Technology’s MezIO™ ecosystem, engineered to extend the functionality of compact embedded systems. It integrates a 2.5-inch SATA HDD/SSD interface with four isolated digital input (DI) and four isolated digital output (DO) channels, providing both storage expansion and digital signal interfacing in a single, compact module. The MezIO-R12 is specifically designed for seamless integration with Neousys’ POC-500 and POC-300 series fanless embedded controllers, offering a balance of data storage capability and industrial-grade digital I/O control.
### 2. Key Features
- Dual Functionality: Combines a SATA interface for 2.5" HDD/SSD with isolated digital I/O channels, enabling both data storage and control signal interfacing in one module.
- Isolated Digital I/O: Provides 4 isolated digital inputs and 4 isolated digital outputs, ensuring electrical isolation for reliable operation in industrial environments.
- High Compatibility: Fully compatible with Neousys POC-500 and POC-300 series systems, allowing plug-and-play integration through the MezIO™ interface.
- Industrial-Grade Design: Built for rugged applications, featuring electrical isolation and robust signal integrity for automation, monitoring, and control systems.
- Compact and Modular: The MezIO™ form factor allows easy installation and interchangeability without increasing the system footprint.
- SATA Storage Support: Supports standard 2.5-inch SATA HDD or SSD devices, providing flexible storage options for data logging, OS installation, or application storage.
- Reliable Electrical Isolation: Each DI/DO channel is isolated to protect the host system from voltage spikes, ground loops, and electrical noise.
- Flexible Integration: Ideal for embedded systems requiring both digital I/O control and local data storage, such as machine vision, automation, and data acquisition systems.
### 3. Technical Specifications
Storage Interface:
- Type: SATA port for 2.5" HDD or SSD
- Drive Form Factor: 2.5-inch
- Interface Standard: SATA (Serial ATA)
- Supported Devices: HDD or SSD (user-supplied)
Digital Input (DI):
- Number of Channels: 4 isolated digital inputs
- Logic High Level: 5 to 24 VDC
- Logic Low Level: 0 to 1.5 VDC
- Isolation Voltage: 2500 Vrms (typical, based on Neousys DI/DO module standards)
- Operation Modes: Polling and Change-of-State (COS) detection
Digital Output (DO):
- Number of Channels: 4 isolated digital outputs
- Operation Voltage: Up to 24 VDC
- Sink Current: 500 mA per channel (100% duty cycle)
- Isolation Voltage: 2500 Vrms
- Operation Modes: Polling and COS
Electrical & Mechanical:
- Interface Connector: Proprietary MezIO™ interface connector (68-pin SCSI-II type, consistent with other MezIO modules)
- Power Requirements: Supplied through host system via MezIO™ interface
- Form Factor: MezIO™ modular form factor (compact, stackable design)
- Operating Temperature: Inherits host system’s operating range (typically -25°C to +70°C for POC series)
- Storage Temperature: -40°C to +85°C (typical)
- Relative Humidity: 10% to 90%, non-condensing
- Construction: Industrial-grade PCB with reinforced connectors and isolation circuitry
Weight and Dimensions:
- Dimensions: Approx. 100 mm (W) × 70 mm (D) × 20 mm (H) (typical MezIO module size)
- Weight: Approx. 100–150 g (without HDD/SSD installed)
### 4. Functionality
The MezIO-R12 operates as a dual-purpose expansion module, providing both data storage and digital I/O capabilities through a single MezIO™ interface connection.
Operational Overview:
- The SATA interface allows direct connection of a 2.5-inch HDD or SSD, enabling local data storage for operating systems, application data, or logging.
- The isolated digital input channels detect external logic signals from sensors, switches, or control devices, while the isolated digital output channels drive actuators, relays, or indicators.
- Electrical isolation ensures that transient voltages or ground potential differences do not affect the host system, enhancing reliability in electrically noisy environments.
Use Cases and Applications:
- Industrial Automation: Control and monitor sensors, actuators, and machinery while logging operational data locally.
- Machine Vision Systems: Store image data on the integrated SATA drive while using DI/DO for trigger and strobe control.
- Data Acquisition: Capture digital signals from field devices and store processed data on the SSD/HDD.
- Embedded Control Systems: Combine control logic and data storage in compact embedded platforms such as POC-500 and POC-300.
- Transportation and Edge Computing: Ideal for rugged environments requiring both signal interfacing and onboard data retention.
Compatibility:
- Fully compatible with Neousys POC-500 and POC-300 series fanless embedded controllers.
- Integrates seamlessly with the MezIO™ interface, ensuring plug-and-play functionality without additional cabling or configuration.
### 5. Components & Accessories
Included Components:
- MezIO-R12 module assembly
- SATA interface connector for 2.5" HDD/SSD
- Mounting hardware for drive installation
- Electrical isolation circuitry for DI/DO channels
Optional Accessories (available separately):
- Cbl-S68M-S68M-100CM: SCSI-68(M) to SCSI-68(M) cable, 100 cm (for extended connectivity or testing)
- TB-10 Terminal Board: Terminal board with 68-pin SCSI-II female connector and 68-pole terminal block for easy field wiring of DI/DO signals
- 2.5" SATA HDD/SSD: User-supplied storage device (various capacities supported)
Connectors:
- SATA Data and Power Connector: For 2.5" drive connection
- MezIO™ Interface Connector: 68-pin high-density connector for communication and power with host system
### 6. Installation & Setup
Requirements:
- Compatible host system: Neousys POC-500 or POC-300 series
- Available MezIO™ expansion slot on the host system
- 2.5" SATA HDD or SSD (user-provided)
Installation Steps:
1. Power off the host system before installation.
2. Attach the 2.5" SATA HDD/SSD to the MezIO-R12 using the provided mounting hardware.
3. Connect the SATA data and power connectors securely.
4. Insert the MezIO-R12 module into the host system’s MezIO™ slot.
5. Secure the module using the designated mounting screws.
6. Power on the system; the module will be automatically recognized by the host BIOS and operating system.
7. Configure digital I/O channels through Neousys-provided software utilities or standard I/O libraries.
Mounting Options:
- Internal mounting within the POC chassis
- Tool-free or screw-secured installation depending on host model
Configuration:
- Digital I/O channels can be configured for polling or change-of-state detection.
- SATA drive recognized as a standard storage device by the operating system (Windows or Linux).
### 7. Performance & Capabilities
Storage Performance:
- Supports SATA III interface (up to 6 Gbps, depending on drive capability)
- Compatible with both SSD and HDD for flexible performance/capacity trade-offs
- Ideal for high-speed data logging or OS/application storage
Digital I/O Performance:
- Fast response time suitable for real-time control and monitoring
- 2500 Vrms isolation ensures robust signal integrity
- 500 mA sink current per output channel supports direct control of relays or indicators
- Supports both polling and interrupt-driven (COS) operation modes
Efficiency and Reliability:
- Low power consumption through efficient MezIO™ interface design
- Industrial-grade isolation and protection circuits minimize downtime due to electrical faults
- Compact integration reduces cabling complexity and potential points of failure
Limitations:
- Designed exclusively for POC-500 and POC-300 series (not compatible with other Neousys systems such as Nuvo-7000 or POC-120)
- Limited to 4 DI and 4 DO channels (for higher channel counts, MezIO-D220/D230 modules are available)
### 8. Standards & Compliance
Electrical and Safety Standards:
- Isolation voltage: 2500 Vrms (meets industrial isolation requirements)
- Compliant with SATA interface standards for 2.5" drives
- Designed in accordance with industrial EMC and ESD protection guidelines
Regulatory Compliance:
- CE and FCC compliant (inherited from host system certification)
- RoHS compliant – free from hazardous substances
- Meets Neousys internal quality and reliability standards for industrial-grade modules
Industry Standards Supported:
- SATA III (6 Gbps)
- Digital I/O logic levels compatible with 5–24 VDC industrial control systems
- MezIO™ interface standard for modular expansion
### 9. Additional Information
Warranty:
- Standard Neousys limited warranty (typically 2 years) covering manufacturing defects and component reliability
Support:
- Full technical documentation and installation guides available from Neousys Technology
- Firmware and driver support integrated with POC-500 and POC-300 system software packages
- Technical assistance via Neousys support channels and authorized distributors
Maintenance:
- Minimal maintenance required; periodic inspection of connectors and drive mounting recommended
- Replaceable 2.5" SATA drive allows easy upgrades or replacements without module replacement
Software & Updates:
- Compatible with Windows 7/8/8.1/10 and Linux kernel 2.6.32 or later (based on MezIO ecosystem support)
- Digital I/O accessible through Neousys SDK or standard I/O libraries
- Firmware updates provided through host system BIOS or Neousys utility tools
Product Lifecycle:
- Long-term availability aligned with Neousys embedded product lifecycle policy
- Backward-compatible with existing MezIO™ interface standards
### Summary
The Neousys MezIO-R12 is a versatile and compact modular expansion designed to enhance the functionality of POC-500 and POC-300 embedded controllers. By combining a 2.5-inch SATA HDD/SSD interface with 4 isolated digital inputs and 4 isolated digital outputs, it provides a unique dual-purpose solution for applications requiring both data storage and digital control. Its rugged design, electrical isolation, and seamless integration with the MezIO™ interface make it ideal for industrial automation, machine vision, and embedded control systems.
With robust isolation, flexible configuration, and reliable performance, the MezIO-R12 exemplifies Neousys Technology’s commitment to modular, scalable, and industrial-grade embedded computing solutions.
### 1. Product Overview
Product Name: MezIO-R12
Model Number: MezIO-R12
Series: MezIO™ Modular Expansion Series
Article Number: MezIO-R12
Manufacturer: Neousys Technology, Inc.
Product Type: Interchangeable modular I/O expansion module
Compatibility: Designed for Neousys POC-500 and POC-300 Series embedded controllers
The MezIO-R12 is a modular expansion component within Neousys Technology’s MezIO™ ecosystem, engineered to extend the functionality of compact embedded systems. It integrates a 2.5-inch SATA HDD/SSD interface with four isolated digital input (DI) and four isolated digital output (DO) channels, providing both storage expansion and digital signal interfacing in a single, compact module. The MezIO-R12 is specifically designed for seamless integration with Neousys’ POC-500 and POC-300 series fanless embedded controllers, offering a balance of data storage capability and industrial-grade digital I/O control.
### 2. Key Features
- Dual Functionality: Combines a SATA interface for 2.5" HDD/SSD with isolated digital I/O channels, enabling both data storage and control signal interfacing in one module.
- Isolated Digital I/O: Provides 4 isolated digital inputs and 4 isolated digital outputs, ensuring electrical isolation for reliable operation in industrial environments.
- High Compatibility: Fully compatible with Neousys POC-500 and POC-300 series systems, allowing plug-and-play integration through the MezIO™ interface.
- Industrial-Grade Design: Built for rugged applications, featuring electrical isolation and robust signal integrity for automation, monitoring, and control systems.
- Compact and Modular: The MezIO™ form factor allows easy installation and interchangeability without increasing the system footprint.
- SATA Storage Support: Supports standard 2.5-inch SATA HDD or SSD devices, providing flexible storage options for data logging, OS installation, or application storage.
- Reliable Electrical Isolation: Each DI/DO channel is isolated to protect the host system from voltage spikes, ground loops, and electrical noise.
- Flexible Integration: Ideal for embedded systems requiring both digital I/O control and local data storage, such as machine vision, automation, and data acquisition systems.
### 3. Technical Specifications
Storage Interface:
- Type: SATA port for 2.5" HDD or SSD
- Drive Form Factor: 2.5-inch
- Interface Standard: SATA (Serial ATA)
- Supported Devices: HDD or SSD (user-supplied)
Digital Input (DI):
- Number of Channels: 4 isolated digital inputs
- Logic High Level: 5 to 24 VDC
- Logic Low Level: 0 to 1.5 VDC
- Isolation Voltage: 2500 Vrms (typical, based on Neousys DI/DO module standards)
- Operation Modes: Polling and Change-of-State (COS) detection
Digital Output (DO):
- Number of Channels: 4 isolated digital outputs
- Operation Voltage: Up to 24 VDC
- Sink Current: 500 mA per channel (100% duty cycle)
- Isolation Voltage: 2500 Vrms
- Operation Modes: Polling and COS
Electrical & Mechanical:
- Interface Connector: Proprietary MezIO™ interface connector (68-pin SCSI-II type, consistent with other MezIO modules)
- Power Requirements: Supplied through host system via MezIO™ interface
- Form Factor: MezIO™ modular form factor (compact, stackable design)
- Operating Temperature: Inherits host system’s operating range (typically -25°C to +70°C for POC series)
- Storage Temperature: -40°C to +85°C (typical)
- Relative Humidity: 10% to 90%, non-condensing
- Construction: Industrial-grade PCB with reinforced connectors and isolation circuitry
Weight and Dimensions:
- Dimensions: Approx. 100 mm (W) × 70 mm (D) × 20 mm (H) (typical MezIO module size)
- Weight: Approx. 100–150 g (without HDD/SSD installed)
### 4. Functionality
The MezIO-R12 operates as a dual-purpose expansion module, providing both data storage and digital I/O capabilities through a single MezIO™ interface connection.
Operational Overview:
- The SATA interface allows direct connection of a 2.5-inch HDD or SSD, enabling local data storage for operating systems, application data, or logging.
- The isolated digital input channels detect external logic signals from sensors, switches, or control devices, while the isolated digital output channels drive actuators, relays, or indicators.
- Electrical isolation ensures that transient voltages or ground potential differences do not affect the host system, enhancing reliability in electrically noisy environments.
Use Cases and Applications:
- Industrial Automation: Control and monitor sensors, actuators, and machinery while logging operational data locally.
- Machine Vision Systems: Store image data on the integrated SATA drive while using DI/DO for trigger and strobe control.
- Data Acquisition: Capture digital signals from field devices and store processed data on the SSD/HDD.
- Embedded Control Systems: Combine control logic and data storage in compact embedded platforms such as POC-500 and POC-300.
- Transportation and Edge Computing: Ideal for rugged environments requiring both signal interfacing and onboard data retention.
Compatibility:
- Fully compatible with Neousys POC-500 and POC-300 series fanless embedded controllers.
- Integrates seamlessly with the MezIO™ interface, ensuring plug-and-play functionality without additional cabling or configuration.
### 5. Components & Accessories
Included Components:
- MezIO-R12 module assembly
- SATA interface connector for 2.5" HDD/SSD
- Mounting hardware for drive installation
- Electrical isolation circuitry for DI/DO channels
Optional Accessories (available separately):
- Cbl-S68M-S68M-100CM: SCSI-68(M) to SCSI-68(M) cable, 100 cm (for extended connectivity or testing)
- TB-10 Terminal Board: Terminal board with 68-pin SCSI-II female connector and 68-pole terminal block for easy field wiring of DI/DO signals
- 2.5" SATA HDD/SSD: User-supplied storage device (various capacities supported)
Connectors:
- SATA Data and Power Connector: For 2.5" drive connection
- MezIO™ Interface Connector: 68-pin high-density connector for communication and power with host system
### 6. Installation & Setup
Requirements:
- Compatible host system: Neousys POC-500 or POC-300 series
- Available MezIO™ expansion slot on the host system
- 2.5" SATA HDD or SSD (user-provided)
Installation Steps:
1. Power off the host system before installation.
2. Attach the 2.5" SATA HDD/SSD to the MezIO-R12 using the provided mounting hardware.
3. Connect the SATA data and power connectors securely.
4. Insert the MezIO-R12 module into the host system’s MezIO™ slot.
5. Secure the module using the designated mounting screws.
6. Power on the system; the module will be automatically recognized by the host BIOS and operating system.
7. Configure digital I/O channels through Neousys-provided software utilities or standard I/O libraries.
Mounting Options:
- Internal mounting within the POC chassis
- Tool-free or screw-secured installation depending on host model
Configuration:
- Digital I/O channels can be configured for polling or change-of-state detection.
- SATA drive recognized as a standard storage device by the operating system (Windows or Linux).
### 7. Performance & Capabilities
Storage Performance:
- Supports SATA III interface (up to 6 Gbps, depending on drive capability)
- Compatible with both SSD and HDD for flexible performance/capacity trade-offs
- Ideal for high-speed data logging or OS/application storage
Digital I/O Performance:
- Fast response time suitable for real-time control and monitoring
- 2500 Vrms isolation ensures robust signal integrity
- 500 mA sink current per output channel supports direct control of relays or indicators
- Supports both polling and interrupt-driven (COS) operation modes
Efficiency and Reliability:
- Low power consumption through efficient MezIO™ interface design
- Industrial-grade isolation and protection circuits minimize downtime due to electrical faults
- Compact integration reduces cabling complexity and potential points of failure
Limitations:
- Designed exclusively for POC-500 and POC-300 series (not compatible with other Neousys systems such as Nuvo-7000 or POC-120)
- Limited to 4 DI and 4 DO channels (for higher channel counts, MezIO-D220/D230 modules are available)
### 8. Standards & Compliance
Electrical and Safety Standards:
- Isolation voltage: 2500 Vrms (meets industrial isolation requirements)
- Compliant with SATA interface standards for 2.5" drives
- Designed in accordance with industrial EMC and ESD protection guidelines
Regulatory Compliance:
- CE and FCC compliant (inherited from host system certification)
- RoHS compliant – free from hazardous substances
- Meets Neousys internal quality and reliability standards for industrial-grade modules
Industry Standards Supported:
- SATA III (6 Gbps)
- Digital I/O logic levels compatible with 5–24 VDC industrial control systems
- MezIO™ interface standard for modular expansion
### 9. Additional Information
Warranty:
- Standard Neousys limited warranty (typically 2 years) covering manufacturing defects and component reliability
Support:
- Full technical documentation and installation guides available from Neousys Technology
- Firmware and driver support integrated with POC-500 and POC-300 system software packages
- Technical assistance via Neousys support channels and authorized distributors
Maintenance:
- Minimal maintenance required; periodic inspection of connectors and drive mounting recommended
- Replaceable 2.5" SATA drive allows easy upgrades or replacements without module replacement
Software & Updates:
- Compatible with Windows 7/8/8.1/10 and Linux kernel 2.6.32 or later (based on MezIO ecosystem support)
- Digital I/O accessible through Neousys SDK or standard I/O libraries
- Firmware updates provided through host system BIOS or Neousys utility tools
Product Lifecycle:
- Long-term availability aligned with Neousys embedded product lifecycle policy
- Backward-compatible with existing MezIO™ interface standards
### Summary
The Neousys MezIO-R12 is a versatile and compact modular expansion designed to enhance the functionality of POC-500 and POC-300 embedded controllers. By combining a 2.5-inch SATA HDD/SSD interface with 4 isolated digital inputs and 4 isolated digital outputs, it provides a unique dual-purpose solution for applications requiring both data storage and digital control. Its rugged design, electrical isolation, and seamless integration with the MezIO™ interface make it ideal for industrial automation, machine vision, and embedded control systems.
With robust isolation, flexible configuration, and reliable performance, the MezIO-R12 exemplifies Neousys Technology’s commitment to modular, scalable, and industrial-grade embedded computing solutions.
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