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Nuvo-4040

Core i5/i7 Ivy Bridge Fanless System HM76 4*PCI
  • Hersteller Neousys Technology
  • Kategorie: Nuvo-4000-Series
  • Der Nuvo-4040 von Neousys Technology ist ein luefterloser Industrie-Box-PC fuer Anwendungen, die mehrere klassische PCI-Erweiterungskarten nutzen. Das kompakte System der Nuvo-4000-Serie unterstuetzt Intel Core Prozessoren der 3. Generation oder Celeron und bis zu 16 GB DDR3-RAM. Zur Ausstattung zaehlen zwei Gigabit-Ethernet-Ports, vier USB-3.0-Schnittstellen, serielle Ports sowie drei unabhaengige Videoausgaenge. Im Unterschied zu anderen Varianten bietet dieses Modell vier 33-MHz/32-Bit-PCI-Steckplaetze und eignet sich damit besonders fuer bestehende PCI-basierte Automatisierungs- und Messsysteme.
- High-Performance Computing:
Powered by Intel® 3rd-Gen Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache), i5-3610ME (2.7/3.3 GHz, 3 MB cache), or Celeron® 1020E (2.2 GHz, 2 MB cache) processors, offering strong multi-core performance for industrial workloads.

- Fanless Architecture:
Completely fanless thermal design ensures silent operation and long-term reliability in dusty or vibration-prone environments. Optional 80 mm fan assembly available for high-wattage add-on cards.

- Compact and Expandable:
One of the smallest fanless box-PCs with four PCI slots, enabling integration of multiple industrial I/O, motion control, or data acquisition cards.

- Rich I/O Connectivity:
Includes dual Intel® I210 Gigabit Ethernet ports, triple independent display outputs (DVI-I, DVI-D, VGA), multiple USB 3.0/2.0 ports, serial communication ports, and optional isolated digital I/O.

- Triple Independent Display Support:
Integrated Intel® HD Graphics 4000 supports DVI-I (VGA/DVI/HDMI) and DVI-D outputs, each up to 1920×1080 resolution, enabling simultaneous operation of three independent displays.

- Wide Operating Temperature Range:
Operates reliably from -25°C to +60°C under full CPU load (with SSD), suitable for outdoor or factory-floor environments.

- Rugged Mechanical Design:
Withstands vibration up to 5 Grms (5–500 Hz, 3 axes) and shock up to 50 Grms (11 ms half-sine), compliant with IEC60068-2-64 and IEC60068-2-27 standards.

- Flexible Power Input:
Wide-range 8–25 VDC input via 3-pin terminal block or 4-pin mini-DIN connector; optional 120 W or 160 W AC/DC adapters available.

- Optional Isolated DIO:
8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation) for industrial control and monitoring.

- Mounting Flexibility:
Standard wall-mounting brackets included; optional DIN-rail mounting kit available.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8471 5000 000

Comprehensive Product Summary – Nuvo-4040 Fanless Embedded System




### 1. Product Overview

Product Name: Nuvo-4040
Model: Nuvo-4040
Series: Nuvo-4000 Series – Rugged Embedded Fanless Box-PCs
Article Number: Nuvo-4040
Manufacturer: Neousys Technology Inc.
Product Type: Intel® 3rd Generation Core™ i7/i5 Fanless Box-PC with 4× PCI Expansion Slots
Category: Industrial Embedded Controller / Fanless Industrial PC

The Nuvo-4040 is a high-performance, fanless embedded box-PC designed for industrial automation, test and measurement, and machine vision applications. It belongs to the Neousys Nuvo-4000 series, which integrates Intel® 3rd Generation Core™ processors (Ivy Bridge) and the Intel® HM76 chipset. The system provides four full-size PCI expansion slots, a compact footprint, and a ruggedized design for reliable operation in harsh environments.




### 2. Key Features

- High-Performance Computing:
Powered by Intel® 3rd-Gen Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache), i5-3610ME (2.7/3.3 GHz, 3 MB cache), or Celeron® 1020E (2.2 GHz, 2 MB cache) processors, offering strong multi-core performance for industrial workloads.

- Fanless Architecture:
Completely fanless thermal design ensures silent operation and long-term reliability in dusty or vibration-prone environments. Optional 80 mm fan assembly available for high-wattage add-on cards.

- Compact and Expandable:
One of the smallest fanless box-PCs with four PCI slots, enabling integration of multiple industrial I/O, motion control, or data acquisition cards.

- Rich I/O Connectivity:
Includes dual Intel® I210 Gigabit Ethernet ports, triple independent display outputs (DVI-I, DVI-D, VGA), multiple USB 3.0/2.0 ports, serial communication ports, and optional isolated digital I/O.

- Triple Independent Display Support:
Integrated Intel® HD Graphics 4000 supports DVI-I (VGA/DVI/HDMI) and DVI-D outputs, each up to 1920×1080 resolution, enabling simultaneous operation of three independent displays.

- Wide Operating Temperature Range:
Operates reliably from -25°C to +60°C under full CPU load (with SSD), suitable for outdoor or factory-floor environments.

- Rugged Mechanical Design:
Withstands vibration up to 5 Grms (5–500 Hz, 3 axes) and shock up to 50 Grms (11 ms half-sine), compliant with IEC60068-2-64 and IEC60068-2-27 standards.

- Flexible Power Input:
Wide-range 8–25 VDC input via 3-pin terminal block or 4-pin mini-DIN connector; optional 120 W or 160 W AC/DC adapters available.

- Optional Isolated DIO:
8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation) for industrial control and monitoring.

- Mounting Flexibility:
Standard wall-mounting brackets included; optional DIN-rail mounting kit available.




### 3. Technical Specifications

Processor Options:
- Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
- Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache)

Chipset: Intel® HM76 Platform Controller Hub

Graphics:
- Integrated Intel® HD Graphics 4000 (i7/i5)
- Supports DVI-I (VGA/DVI/HDMI) and DVI-D outputs, up to 1920×1080 resolution
- Triple independent display capability

Memory:
- 2× 204-pin SO-DIMM sockets
- Up to 16 GB DDR3 1333/1600 MHz SDRAM

Storage:
- 2× internal SATA ports for 2.5” HDD/SSD
- 1× external CFast socket

Expansion Bus:
- 4× 33 MHz/32-bit 5V PCI slots

Front Panel I/O:
- 2× Intel® I210 Gigabit Ethernet ports
- 4× USB 3.0 ports
- 1× DVI-I connector (VGA/DVI/HDMI)
- 1× DVI-D connector (DVI/HDMI)
- 2× software-programmable RS-232/422/485 ports (COM1 & COM2)
- 1× RS-232 port (COM3)
- 1× Speaker-out jack
- 1× 4-pin mini-DIN DC power connector

Internal I/O:
- 2× USB 2.0 ports via 10-pin header
- Optional 8× isolated DI + 8× isolated DO channels (2500 Vrms isolation)

Power Supply:
- Input: 8–25 VDC via 3-pin terminal block or 4-pin mini-DIN
- Power consumption:
- i7-3610QE: 66.12 W (3.48 A @ 19 V)
- i5-3610ME: 43.13 W (2.27 A @ 19 V)

Mechanical:
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (with CPU, memory, and HDD)
- Mounting: Wall-mount (standard) or DIN-rail (optional)

Environmental:
- Operating Temperature: -25°C to +60°C (100% CPU load, with SSD)
- Storage Temperature: -40°C to +85°C
- Humidity: 10%–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes (IEC60068-2-64)
- Shock: 50 Grms, half-sine 11 ms (IEC60068-2-27)

EMC Compliance: CE/FCC Class A (EN 55022, EN 55024)




### 4. Functionality

The Nuvo-4040 operates as a rugged, fanless embedded controller optimized for industrial automation, data acquisition, and machine vision. It integrates Intel® Ivy Bridge processors with high-speed I/O and expansion capabilities. The system’s four PCI slots allow integration of legacy or specialized industrial cards such as motion controllers, DAQ modules, or communication interfaces.

Use Cases:
- Factory automation and process control
- Machine vision and inspection systems
- Data logging and test instrumentation
- Transportation and mobile computing
- Industrial networking and SCADA systems

Compatibility:
Supports Windows XP, Windows 7 (32/64-bit), and major Linux distributions (Ubuntu, Debian, Fedora, CentOS). Drivers for Intel® I210 GbE, HD Graphics, and Realtek ALC262 audio are provided.

Display Functionality:
Triple independent display output enables simultaneous visualization of control interfaces, monitoring dashboards, and camera feeds.

Communication Interfaces:
Dual GbE ports provide redundant or segmented networking. Serial ports support RS-232/422/485 modes for industrial device communication.

Digital I/O (optional):
Isolated DIO module provides 8× DI and 8× DO channels with 2500 Vrms isolation, suitable for sensor input and actuator control.




### 5. Components & Accessories

Included Items:
- Nuvo-4040 fanless controller
- Wall-mounting brackets
- SATA HDD bracket
- Neousys Drivers & Utilities DVD
- Screw package

Optional Accessories:
- DINRAIL-E: DIN-rail mounting assembly
- Fan-80: 80×80×15 mm fan assembly for enhanced cooling
- PA-120W: 120 W AC/DC adapter (12 V/8.5 A, -30°C to +70°C)
- PA-160W: 160 W AC/DC adapter (20 V/8 A, power cord not included)
- Isolated DIO Kit: 8 DI + 8 DO with panel/cable kit

Connectors:
- 3-pin terminal block for DC input
- 4-pin mini-DIN power connector
- DVI-I and DVI-D video connectors
- RJ45 Ethernet ports with link/activity LEDs
- USB 3.0 Type-A ports
- Audio jack (3.5 mm)




### 6. Installation & Setup

Requirements:
- DC power source (8–25 VDC) or compatible AC/DC adapter
- Compatible DDR3 SO-DIMM memory modules
- 2.5” SATA HDD/SSD or CFast card for storage

Mounting Options:
- Wall Mount: Standard brackets allow vertical or horizontal installation.
- Flat Surface: Dual brackets for tabletop or panel mounting.
- DIN-Rail: Optional DINRAIL-E kit for cabinet integration.

Configuration Steps:
1. Install memory modules and storage drives.
2. Mount system using preferred method.
3. Connect DC power via terminal block or mini-DIN connector.
4. Attach peripherals (display, Ethernet, USB, serial).
5. Power on using front-panel button or Wake-on-LAN.
6. Configure BIOS settings for COM mode, SATA mode (IDE/AHCI), and display output.
7. Install operating system and drivers from the provided DVD.

BIOS Features:
- Configurable COM port modes (RS-232/422/485)
- SATA controller mode (IDE/AHCI)
- XHCI (USB 3.0) enable/disable
- Power-on behavior after power failure
- Wake-on-LAN and watchdog timer settings




### 7. Performance & Capabilities

Processing Performance:
Intel® Ivy Bridge architecture delivers multi-core performance suitable for real-time control and data processing.

Graphics Performance:
Integrated Intel® HD Graphics 4000 supports hardware-accelerated video and 3D rendering, ideal for visualization and machine vision.

Storage Performance:
Dual SATA III interfaces (6 Gb/s) and CFast slot enable fast data access and redundancy.

Networking:
Dual Intel® I210 GbE controllers provide high-throughput, low-latency networking with support for teaming and redundancy.

Power Efficiency:
Typical power consumption ranges from 43 W (i5) to 66 W (i7) under full load, ensuring energy-efficient operation.

Thermal Management:
Fanless design with aluminum heat dissipation; optional 80 mm fan for high-power PCI cards.

Limitations:
- Total add-on card power limited to 16 W for fanless operation.
- For sub-zero operation, SSD or wide-temperature HDD required.




### 8. Standards & Compliance

Certifications:
- CE (EN 55022, EN 55024)
- FCC Class A (Part 15, Subpart B)
- IEC60068-2-64 (vibration)
- IEC60068-2-27 (shock)

Environmental Compliance:
Designed for industrial-grade reliability and electromagnetic compatibility.

Safety Notes:
- DC input voltage must not exceed 25 V.
- Proper grounding and shielding required for CE compliance.
- Use only CE-compliant peripherals and cables.




### 9. Additional Information

Warranty:
Standard manufacturer warranty provided by Neousys Technology (duration varies by region).

Support & Maintenance:
- Technical documentation and drivers available at [www.neousys-tech.com](https://www.neousys-tech.com)
- Firmware and BIOS updates provided periodically.
- Optional WDT_DIO software library for watchdog and digital I/O programming.

Watchdog Timer (WDT):
Hardware-based watchdog ensures system recovery in case of software failure. Configurable timeout and reset behavior via BIOS or API.

Software Tools:
- “One-Click” driver installation utility for Windows.
- WDT_DIO library for C/C++ integration of watchdog and DIO functions.

Operating System Support:
- Windows XP SP2/SP3 (32-bit)
- Windows 7 (32/64-bit)
- Linux distributions (Ubuntu ≥11.04, Debian ≥6.0, Fedora 14, CentOS 6.4)

Maintenance Recommendations:
- Periodically clean external surfaces to prevent dust accumulation.
- Ensure adequate airflow around chassis.
- Use SSDs for vibration-prone environments.




### Summary

The Neousys Nuvo-4040 is a compact, rugged, and fanless embedded controller engineered for industrial-grade reliability and expandability. With Intel® Ivy Bridge processing power, four PCI slots, and a wide range of I/O interfaces, it bridges legacy PCI-based systems with modern computing performance. Its robust mechanical design, wide temperature tolerance, and compliance with industrial standards make it ideal for automation, vision, and control applications requiring continuous, maintenance-free operation. Optional accessories such as isolated DIO modules, DIN-rail kits, and high-wattage adapters further enhance its adaptability across diverse industrial environments.