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PCI-7856
Dual port motion and HSL master controller interface Card
535,00 EUR
inkl. Umsatzsteuer 636,65 EUR
- Dual-Port Master Control: Supports two independent communication ports—one for Motionnet and one for HSL—allowing simultaneous distributed motion and I/O control.
- High Connectivity:
- Supports up to 2,016 I/O points via HSL network.
- Controls up to 256 motion axes via Motionnet.
- Flexible Communication Speeds:
- Motionnet: Software-selectable transmission rates of 2.5 / 5 / 10 / 20 Mbps (default 20 Mbps).
- HSL: Software-selectable transmission rates of 3 / 6 / 12 Mbps (default 6 Mbps).
- Programmable Timer Interrupt: Enables precise timing control for real-time applications.
- Non-Volatile RAM Onboard: Retains configuration and operational data even after power loss.
- RJ-45 Connectors: Four RJ-45 jacks (two for Motionnet, two for HSL) simplify installation using standard Ethernet cables.
- LED Indicators:
- Red LED for Motionnet link status.
- Green LED for HSL link status.
- Software Configurable: Transmission modes and speeds can be set via software, eliminating the need for hardware switches.
- Transformer-Isolated RS-485 Communication: Ensures robust and noise-immune data transmission.
- Compact PCI Form Factor: Fits standard PCI slots for easy integration into industrial PCs.
- High Connectivity:
- Supports up to 2,016 I/O points via HSL network.
- Controls up to 256 motion axes via Motionnet.
- Flexible Communication Speeds:
- Motionnet: Software-selectable transmission rates of 2.5 / 5 / 10 / 20 Mbps (default 20 Mbps).
- HSL: Software-selectable transmission rates of 3 / 6 / 12 Mbps (default 6 Mbps).
- Programmable Timer Interrupt: Enables precise timing control for real-time applications.
- Non-Volatile RAM Onboard: Retains configuration and operational data even after power loss.
- RJ-45 Connectors: Four RJ-45 jacks (two for Motionnet, two for HSL) simplify installation using standard Ethernet cables.
- LED Indicators:
- Red LED for Motionnet link status.
- Green LED for HSL link status.
- Software Configurable: Transmission modes and speeds can be set via software, eliminating the need for hardware switches.
- Transformer-Isolated RS-485 Communication: Ensures robust and noise-immune data transmission.
- Compact PCI Form Factor: Fits standard PCI slots for easy integration into industrial PCs.
Comprehensive Product Summary: ADLINK PCI-7856 Dual-Port Motion and HSL Master Controller Interface Card
### 1. Product Overview
Product Name: PCI-7856 Dual-Port Motion and HSL Master Controller Interface Card
Model Number: PCI-7856
Series: Motionnet / HSL Distributed Motion & I/O Control Series
Article Number: PCI-7856
Manufacturer: ADLINK Technology Inc.
Product Type: Dual-port master controller interface card for Motionnet and High-Speed Link (HSL) systems
Primary Function: Distributed motion and I/O master controller for machine automation applications
The ADLINK PCI-7856 is a high-performance PCI interface card designed to serve as a dual-port master controller for both Motionnet and High-Speed Link (HSL) networks. It enables distributed motion control and I/O management in industrial automation systems, offering real-time communication, simplified wiring, and scalable expansion capabilities.
### 2. Key Features
- Dual-Port Master Control: Supports two independent communication ports—one for Motionnet and one for HSL—allowing simultaneous distributed motion and I/O control.
- High Connectivity:
- Supports up to 2,016 I/O points via HSL network.
- Controls up to 256 motion axes via Motionnet.
- Flexible Communication Speeds:
- Motionnet: Software-selectable transmission rates of 2.5 / 5 / 10 / 20 Mbps (default 20 Mbps).
- HSL: Software-selectable transmission rates of 3 / 6 / 12 Mbps (default 6 Mbps).
- Programmable Timer Interrupt: Enables precise timing control for real-time applications.
- Non-Volatile RAM Onboard: Retains configuration and operational data even after power loss.
- RJ-45 Connectors: Four RJ-45 jacks (two for Motionnet, two for HSL) simplify installation using standard Ethernet cables.
- LED Indicators:
- Red LED for Motionnet link status.
- Green LED for HSL link status.
- Software Configurable: Transmission modes and speeds can be set via software, eliminating the need for hardware switches.
- Transformer-Isolated RS-485 Communication: Ensures robust and noise-immune data transmission.
- Compact PCI Form Factor: Fits standard PCI slots for easy integration into industrial PCs.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Bus Interface | PCI Local Bus Specification Rev. 2.1 compliant |
| Motion Controller | Motionnet ASIC master control, 80 MHz external clock |
| I/O Controller | HSL ASIC master control, 48 MHz external clock |
| Communication Interface | RS-485 with transformer isolation |
| Motionnet Mode | Half-duplex communication |
| HSL Mode | Full-duplex communication |
| Transmission Rates | Motionnet: 2.5 / 5 / 10 / 20 Mbps (default 20 Mbps); HSL: 3 / 6 / 12 Mbps (default 6 Mbps) |
| Connectors | 4 × RJ-45 (2 × MRJ45 for Motionnet, 2 × HRJ45 for HSL) |
| LED Indicators | Red (Motionnet link), Green (HSL link) |
| Power Consumption | +3.3 V @ 1.2 A (typical), +5 V @ 1.5 A (typical) |
| Dimensions | 119.5 mm (L) × 100.2 mm (W) (4.66” × 3.9”) |
| Storage Temperature | -20°C to +80°C (-4°F to 176°F) |
| Operating Temperature | 0°C to +60°C (typical industrial environment) |
| Compliance | CE, FCC, RoHS (manufacturer standard) |
### 4. Functionality
The PCI-7856 acts as a master controller for distributed motion and I/O systems. It integrates two communication technologies:
- Motionnet: A high-speed, deterministic motion control network supporting up to 256 motion axes. It provides precise synchronization and real-time control for servo and stepper motor systems.
- HSL (High-Speed Link): A distributed I/O network capable of scanning thousands of I/O points in real time. It uses a master-slave architecture and standard Ethernet cabling for simplified wiring and modular expansion.
Use Cases and Applications:
- Industrial automation and machine control
- Semiconductor equipment and robotics
- Packaging, assembly, and inspection systems
- Distributed PLC replacement and SCADA integration
- Real-time data acquisition (DAQ) and remote I/O control
Compatibility:
- Compatible with Windows® 8/7/XP and RTX 5.x/6.x/8.1a real-time operating systems.
- Supports programming environments such as VB, VC++, BCB, and Delphi.
- Fully integrated with ADLINK’s MotionCreatorPro2™ software for configuration, diagnostics, and motion control programming.
### 5. Components & Accessories
Included Components:
- PCI-7856 interface card
- Driver and software CD (including MotionCreatorPro2, DLLs, and sample code)
- User manual and installation guide
Optional Accessories:
- HSL slave I/O modules (e.g., HSL-DI16DO16, HSL-DI32, HSL-DO32, HSL-R8DI16)
- Motionnet-compatible servo drives and motion modules
- HSL terminal bases (HSL-TB32-DIN, HSL-TB64-DIN, HSL-TB16-C, etc.)
- Standard Cat.5e or Cat.6 Ethernet cables with RJ-45 connectors
Connectors:
- MRJ45 connectors for Motionnet ports
- HRJ45 connectors for HSL ports
### 6. Installation & Setup
System Requirements:
- Standard PC or industrial PC with available PCI slot
- Supported OS: Windows XP/7/8 or RTX real-time environments
- Minimum power supply: +3.3 V and +5 V rails
Installation Steps:
1. Power off the host PC and disconnect peripherals.
2. Insert the PCI-7856 into an available 32-bit PCI slot.
3. Secure the card using the chassis screw.
4. Connect Motionnet and HSL networks using RJ-45 cables.
5. Power on the system and install drivers from the ADLINK software CD.
6. Configure communication parameters (speed, mode) via software.
7. Use MotionCreatorPro2 or HSL Link Master Utility for diagnostics and testing.
Mounting Options:
- Standard PCI slot mounting
- Compatible with industrial PC chassis and rack systems
Configuration Tools:
- MotionCreatorPro2™: For motion axis setup and monitoring.
- HSL Link Master Utility: For HSL network configuration, slave scanning, and I/O testing.
### 7. Performance & Capabilities
Motionnet Performance:
- Supports up to 256 motion axes.
- Deterministic communication with minimal latency.
- Software-configurable baud rates up to 20 Mbps.
- Half-duplex RS-485 communication ensures stable synchronization.
HSL Performance:
- Supports up to 2,016 I/O points (63 slave modules × 32 I/O per module).
- Real-time I/O scanning at millisecond-level refresh rates.
- Scanning time formula: *Polling cycle = 30.1 µs × number of slave modules.*
- Example: 63 modules → 1.895 ms total scan time.
- Full-duplex RS-485 communication with transformer isolation.
- Deterministic and linear refresh rate scaling.
Efficiency & Reliability:
- Transformer isolation minimizes electrical noise and ground loops.
- CRC12 error checking ensures data integrity.
- Self-diagnostic functions detect communication errors and offline modules.
- Non-volatile memory retains configuration data.
Limitations:
- Maximum of 63 HSL slave modules per master.
- Maximum cable length per port: 200 meters (serial wiring).
- Requires dedicated PCI slot and compatible OS environment.
### 8. Standards & Compliance
Electrical & Communication Standards:
- PCI Local Bus Specification Revision 2.1 compliant
- RS-485 electrical interface with transformer isolation
- Full-duplex (HSL) and half-duplex (Motionnet) communication modes
Industry Standards:
- Compatible with IEC 61131-3 (via ISaGRAF driver support)
- Supports OPC and DDE communication protocols for SCADA integration
- LabVIEW® and ISaGRAF driver support for industrial automation environments
Certifications & Compliance:
- CE and FCC compliance (manufacturer standard)
- RoHS directive compliant
- Designed for industrial-grade reliability and EMC performance
### 9. Additional Information
Software Support:
- Operating Systems: Windows 8/7/XP, RTX 5.x/6.x/8.1a
- Programming Languages: Visual Basic, Visual C++, Borland C++ Builder, Delphi
- Development Tools:
- MotionCreatorPro2™ for motion control configuration
- HSL DLL and API libraries for custom application development
- OPC, DDE, and LabVIEW drivers for integration with third-party software
Maintenance & Updates:
- Firmware and driver updates available via ADLINK’s official website
- Diagnostic utilities included for network monitoring and troubleshooting
Warranty & Support:
- Warranty Period: 1 year from date of shipment
- Coverage: Free from defects in materials and workmanship under normal operation
- Exclusions: Damage due to misuse, unauthorized repair, or modification
- Support Channels:
- Technical Support: nudaq@adlink.com.tw (NuDAQ/USBDAQ)
- HSL Support: nudam@adlink.com.tw
- Software Support: sw@adlink.com.tw
- General Service: service@adlink.com.tw
- Manufacturer Contact:
ADLINK Technology Inc.
9F, No. 166, Jian Yi Road, Chungho City, Taipei 235, Taiwan, R.O.C.
Tel: +886-2-82265877 | Fax: +886-2-82265717
Website: [www.adlinktech.com](http://www.adlinktech.com)
Maintenance Recommendations:
- Keep connectors clean and free from dust.
- Ensure proper grounding and shielding of cables.
- Periodically verify firmware and driver versions.
- Use ADLINK diagnostic utilities to monitor communication integrity.
### Summary
The ADLINK PCI-7856 is a robust, dual-port master controller interface card engineered for distributed motion and I/O control in industrial automation systems. By combining Motionnet and HSL technologies, it delivers high-speed, deterministic communication for both motion control and I/O data acquisition. Its software-configurable transmission speeds, transformer-isolated RS-485 interfaces, and support for thousands of I/O points make it ideal for complex, real-time automation environments.
With comprehensive software support—including MotionCreatorPro2, HSL DLLs, and OPC/DDE interfaces—the PCI-7856 integrates seamlessly into PC-based control architectures, SCADA systems, and real-time industrial networks. Its modular design, ease of installation, and proven reliability position it as a versatile solution for machine builders, system integrators, and automation engineers seeking scalable, high-performance distributed control.
### 1. Product Overview
Product Name: PCI-7856 Dual-Port Motion and HSL Master Controller Interface Card
Model Number: PCI-7856
Series: Motionnet / HSL Distributed Motion & I/O Control Series
Article Number: PCI-7856
Manufacturer: ADLINK Technology Inc.
Product Type: Dual-port master controller interface card for Motionnet and High-Speed Link (HSL) systems
Primary Function: Distributed motion and I/O master controller for machine automation applications
The ADLINK PCI-7856 is a high-performance PCI interface card designed to serve as a dual-port master controller for both Motionnet and High-Speed Link (HSL) networks. It enables distributed motion control and I/O management in industrial automation systems, offering real-time communication, simplified wiring, and scalable expansion capabilities.
### 2. Key Features
- Dual-Port Master Control: Supports two independent communication ports—one for Motionnet and one for HSL—allowing simultaneous distributed motion and I/O control.
- High Connectivity:
- Supports up to 2,016 I/O points via HSL network.
- Controls up to 256 motion axes via Motionnet.
- Flexible Communication Speeds:
- Motionnet: Software-selectable transmission rates of 2.5 / 5 / 10 / 20 Mbps (default 20 Mbps).
- HSL: Software-selectable transmission rates of 3 / 6 / 12 Mbps (default 6 Mbps).
- Programmable Timer Interrupt: Enables precise timing control for real-time applications.
- Non-Volatile RAM Onboard: Retains configuration and operational data even after power loss.
- RJ-45 Connectors: Four RJ-45 jacks (two for Motionnet, two for HSL) simplify installation using standard Ethernet cables.
- LED Indicators:
- Red LED for Motionnet link status.
- Green LED for HSL link status.
- Software Configurable: Transmission modes and speeds can be set via software, eliminating the need for hardware switches.
- Transformer-Isolated RS-485 Communication: Ensures robust and noise-immune data transmission.
- Compact PCI Form Factor: Fits standard PCI slots for easy integration into industrial PCs.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Bus Interface | PCI Local Bus Specification Rev. 2.1 compliant |
| Motion Controller | Motionnet ASIC master control, 80 MHz external clock |
| I/O Controller | HSL ASIC master control, 48 MHz external clock |
| Communication Interface | RS-485 with transformer isolation |
| Motionnet Mode | Half-duplex communication |
| HSL Mode | Full-duplex communication |
| Transmission Rates | Motionnet: 2.5 / 5 / 10 / 20 Mbps (default 20 Mbps); HSL: 3 / 6 / 12 Mbps (default 6 Mbps) |
| Connectors | 4 × RJ-45 (2 × MRJ45 for Motionnet, 2 × HRJ45 for HSL) |
| LED Indicators | Red (Motionnet link), Green (HSL link) |
| Power Consumption | +3.3 V @ 1.2 A (typical), +5 V @ 1.5 A (typical) |
| Dimensions | 119.5 mm (L) × 100.2 mm (W) (4.66” × 3.9”) |
| Storage Temperature | -20°C to +80°C (-4°F to 176°F) |
| Operating Temperature | 0°C to +60°C (typical industrial environment) |
| Compliance | CE, FCC, RoHS (manufacturer standard) |
### 4. Functionality
The PCI-7856 acts as a master controller for distributed motion and I/O systems. It integrates two communication technologies:
- Motionnet: A high-speed, deterministic motion control network supporting up to 256 motion axes. It provides precise synchronization and real-time control for servo and stepper motor systems.
- HSL (High-Speed Link): A distributed I/O network capable of scanning thousands of I/O points in real time. It uses a master-slave architecture and standard Ethernet cabling for simplified wiring and modular expansion.
Use Cases and Applications:
- Industrial automation and machine control
- Semiconductor equipment and robotics
- Packaging, assembly, and inspection systems
- Distributed PLC replacement and SCADA integration
- Real-time data acquisition (DAQ) and remote I/O control
Compatibility:
- Compatible with Windows® 8/7/XP and RTX 5.x/6.x/8.1a real-time operating systems.
- Supports programming environments such as VB, VC++, BCB, and Delphi.
- Fully integrated with ADLINK’s MotionCreatorPro2™ software for configuration, diagnostics, and motion control programming.
### 5. Components & Accessories
Included Components:
- PCI-7856 interface card
- Driver and software CD (including MotionCreatorPro2, DLLs, and sample code)
- User manual and installation guide
Optional Accessories:
- HSL slave I/O modules (e.g., HSL-DI16DO16, HSL-DI32, HSL-DO32, HSL-R8DI16)
- Motionnet-compatible servo drives and motion modules
- HSL terminal bases (HSL-TB32-DIN, HSL-TB64-DIN, HSL-TB16-C, etc.)
- Standard Cat.5e or Cat.6 Ethernet cables with RJ-45 connectors
Connectors:
- MRJ45 connectors for Motionnet ports
- HRJ45 connectors for HSL ports
### 6. Installation & Setup
System Requirements:
- Standard PC or industrial PC with available PCI slot
- Supported OS: Windows XP/7/8 or RTX real-time environments
- Minimum power supply: +3.3 V and +5 V rails
Installation Steps:
1. Power off the host PC and disconnect peripherals.
2. Insert the PCI-7856 into an available 32-bit PCI slot.
3. Secure the card using the chassis screw.
4. Connect Motionnet and HSL networks using RJ-45 cables.
5. Power on the system and install drivers from the ADLINK software CD.
6. Configure communication parameters (speed, mode) via software.
7. Use MotionCreatorPro2 or HSL Link Master Utility for diagnostics and testing.
Mounting Options:
- Standard PCI slot mounting
- Compatible with industrial PC chassis and rack systems
Configuration Tools:
- MotionCreatorPro2™: For motion axis setup and monitoring.
- HSL Link Master Utility: For HSL network configuration, slave scanning, and I/O testing.
### 7. Performance & Capabilities
Motionnet Performance:
- Supports up to 256 motion axes.
- Deterministic communication with minimal latency.
- Software-configurable baud rates up to 20 Mbps.
- Half-duplex RS-485 communication ensures stable synchronization.
HSL Performance:
- Supports up to 2,016 I/O points (63 slave modules × 32 I/O per module).
- Real-time I/O scanning at millisecond-level refresh rates.
- Scanning time formula: *Polling cycle = 30.1 µs × number of slave modules.*
- Example: 63 modules → 1.895 ms total scan time.
- Full-duplex RS-485 communication with transformer isolation.
- Deterministic and linear refresh rate scaling.
Efficiency & Reliability:
- Transformer isolation minimizes electrical noise and ground loops.
- CRC12 error checking ensures data integrity.
- Self-diagnostic functions detect communication errors and offline modules.
- Non-volatile memory retains configuration data.
Limitations:
- Maximum of 63 HSL slave modules per master.
- Maximum cable length per port: 200 meters (serial wiring).
- Requires dedicated PCI slot and compatible OS environment.
### 8. Standards & Compliance
Electrical & Communication Standards:
- PCI Local Bus Specification Revision 2.1 compliant
- RS-485 electrical interface with transformer isolation
- Full-duplex (HSL) and half-duplex (Motionnet) communication modes
Industry Standards:
- Compatible with IEC 61131-3 (via ISaGRAF driver support)
- Supports OPC and DDE communication protocols for SCADA integration
- LabVIEW® and ISaGRAF driver support for industrial automation environments
Certifications & Compliance:
- CE and FCC compliance (manufacturer standard)
- RoHS directive compliant
- Designed for industrial-grade reliability and EMC performance
### 9. Additional Information
Software Support:
- Operating Systems: Windows 8/7/XP, RTX 5.x/6.x/8.1a
- Programming Languages: Visual Basic, Visual C++, Borland C++ Builder, Delphi
- Development Tools:
- MotionCreatorPro2™ for motion control configuration
- HSL DLL and API libraries for custom application development
- OPC, DDE, and LabVIEW drivers for integration with third-party software
Maintenance & Updates:
- Firmware and driver updates available via ADLINK’s official website
- Diagnostic utilities included for network monitoring and troubleshooting
Warranty & Support:
- Warranty Period: 1 year from date of shipment
- Coverage: Free from defects in materials and workmanship under normal operation
- Exclusions: Damage due to misuse, unauthorized repair, or modification
- Support Channels:
- Technical Support: nudaq@adlink.com.tw (NuDAQ/USBDAQ)
- HSL Support: nudam@adlink.com.tw
- Software Support: sw@adlink.com.tw
- General Service: service@adlink.com.tw
- Manufacturer Contact:
ADLINK Technology Inc.
9F, No. 166, Jian Yi Road, Chungho City, Taipei 235, Taiwan, R.O.C.
Tel: +886-2-82265877 | Fax: +886-2-82265717
Website: [www.adlinktech.com](http://www.adlinktech.com)
Maintenance Recommendations:
- Keep connectors clean and free from dust.
- Ensure proper grounding and shielding of cables.
- Periodically verify firmware and driver versions.
- Use ADLINK diagnostic utilities to monitor communication integrity.
### Summary
The ADLINK PCI-7856 is a robust, dual-port master controller interface card engineered for distributed motion and I/O control in industrial automation systems. By combining Motionnet and HSL technologies, it delivers high-speed, deterministic communication for both motion control and I/O data acquisition. Its software-configurable transmission speeds, transformer-isolated RS-485 interfaces, and support for thousands of I/O points make it ideal for complex, real-time automation environments.
With comprehensive software support—including MotionCreatorPro2, HSL DLLs, and OPC/DDE interfaces—the PCI-7856 integrates seamlessly into PC-based control architectures, SCADA systems, and real-time industrial networks. Its modular design, ease of installation, and proven reliability position it as a versatile solution for machine builders, system integrators, and automation engineers seeking scalable, high-performance distributed control.
-
PCI-7856_Datasheet_en_1.pdf
PDF Catalog
-
PCI-7856_Datasheet_18.pdf
PDF Catalog
-
HSLManual.pdf
Manual
-
HSL-DDE Manual.pdf
Manual
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