Comprehensive Product Summary: ADLINK PCI-8134A 4-Axis Motion Control Card

---

### 1. Product Overview

Product Name: PCI-8134A
Model: PCI-8134A
Series: NuDAQ Motion Control Series
Article Number: PCI-8134A
Manufacturer: ADLINK Technology Inc.
Manufacturer Address: 9F, No. 166, Jian Yi Road, Chungho City, Taipei, 235 Taiwan, R.O.C.
Website: [www.adlink.com.tw](http://www.adlink.com.tw)
Support Email: service@adlink.com.tw

The ADLINK PCI-8134A is a high-performance 4-axis motion control card designed for precise control of stepper and servo motors through a PCI bus interface. It integrates advanced motion control ASICs (PCL5023) to deliver deterministic, high-speed pulse generation, interpolation, and feedback processing for industrial automation, robotics, and precision positioning systems.

---

### 2. Key Features

- PCI Bus Interface: 32-bit PCI bus, plug-and-play compliant.
- Multi-Axis Control: Supports up to 4 independent axes per card.
- High-Speed Pulse Output: Up to 2.4 million pulses per second (Mpps) per axis.
- Interpolation: 2-axis linear and circular interpolation for coordinated motion.
- Encoder Feedback: 28-bit up/down counter for incremental encoder feedback.
- Motion Profiles: Supports trapezoidal and S-curve acceleration/deceleration profiles.
- Home and Limit Functions: Dedicated inputs for home, index (EZ), and limit switches.
- Interrupt Handling: Programmable interrupt sources for motion events and I/O conditions.
- Manual Pulser Interface: Direct connection for handwheel or manual pulse generator.
- Simultaneous Start/Stop: Hardware synchronization across multiple axes or cards.
- Change Speed on the Fly: Real-time velocity adjustment during motion.
- Software Support: Comprehensive libraries for C/C++, Visual Basic, ISaGRAF, and LabVIEW.
- Multi-Card Operation: Supports up to 12 cards (48 axes) in a single system.
- Isolation: 2500 Vrms optical isolation for all I/O channels.
- Compact Design: Half-size PCI card for easy integration into industrial PCs.

---

### 3. Technical Specifications

Electrical & Mechanical:
- Bus Interface: 32-bit PCI, plug-and-play
- Number of Axes: 4
- Pulse Output Frequency: Up to 2.4 Mpps
- Position Range: 0–268,435,455 pulses (28-bit counter)
- Acceleration/Deceleration Range: 1–65,535 (16-bit resolution)
- Encoder Counter Range: ±134,217,727 counts (28-bit signed)
- Internal Clock: 9.8304 MHz
- Connector Type: 100-pin SCSI-II (CN2)
- External Power Input: +24 VDC ±5%, 500 mA max (CN1)
- Slot Power Consumption: +5 VDC ±5%, 900 mA max
- External Power Output: +5 VDC ±5%, 500 mA max
- Isolation Voltage: 2500 Vrms
- Dimensions: 164 mm (L) × 98.4 mm (H)
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -20°C to 80°C
- Humidity: 5–85% RH, non-condensing

Signal I/O:
- Pulse Outputs: OUT±, DIR± (differential or open collector selectable)
- Encoder Inputs: EA±, EB±, EZ± (differential line receiver)
- Limit Inputs: PEL, MEL (positive/negative limit switches)
- Slow Down Inputs: PSD, MSD (ramping-down signals)
- Origin Input: ORG (home switch)
- Servo Interface: INP (in-position), ALM (alarm), ERC (deviation counter clear)
- General I/O: SVON (servo on output), RDY (ready input)
- Manual Pulser Inputs: PA, PB (for handwheel encoder)
- Synchronization I/O: STA, STP (simultaneous start/stop)

---

### 4. Functionality

Operation Modes:
- Constant Velocity Mode: Continuous motion with adjustable speed and acceleration.
- Trapezoidal Motion: Point-to-point motion with linear acceleration/deceleration.
- S-Curve Motion: Smooth acceleration/deceleration for reduced mechanical stress.
- Interpolation: Linear and circular interpolation for coordinated 2-axis motion.
- Home Return: Multiple homing modes (ORG only, ORG+EZ, two-stage, midpoint, auto-search).
- Manual Pulser Mode: Real-time manual control via handwheel encoder.
- Jogging: Incremental or continuous jog with adjustable speed ramp.
- Velocity Change on the Fly: Dynamic speed adjustment during motion execution.
- Repeat Mode: Cyclic motion between defined positions.

Applications:
- CNC machinery and precision positioning systems
- Semiconductor wafer handling and inspection
- Pick-and-place robotics
- Automated optical inspection (AOI)
- Packaging and labeling systems
- Laboratory automation and test equipment

Compatibility:
- Operating Systems: Windows 95/98/NT/2000, DOS
- Programming Languages: C/C++, Visual Basic, ISaGRAF, LabVIEW
- Software Tools: ADLINK Motion Creator, ISaGRAF Library, LabVIEW VIs

---

### 5. Components & Accessories

Included:
- PCI-8134A motion control card
- +24 V external power input cable (CN1)
- ADLINK All-in-One Software CD (drivers, utilities, manuals)
- Programming Guide Disk (sample code and libraries)
- User’s Guide and Programming Guide manuals

Connectors:
- CN1: External power input (+24 VDC, GND)
- CN2: 100-pin SCSI-II main I/O connector (pulse, encoder, I/O signals)
- CN3: 12-pin manual pulser input connector (PA, PB, +5V, GND)
- CN4: 6-pin simultaneous start/stop connector

Optional Accessories:
- DIN-100S: 100-pin SCSI-II DIN-rail terminal board
- ACL-102100: 100-pin SCSI-II shielded cable
- Motion Creator Software: Windows-based configuration and test utility

---

### 6. Installation & Setup

Hardware Installation:
1. Power off the PC and all peripherals.
2. Insert the PCI-8134A into an available 32-bit PCI slot.
3. Connect external +24 VDC power to CN1.
4. Connect motor drivers, encoders, and I/O devices to CN2.
5. Optionally connect manual pulser (CN3) and synchronization lines (CN4).
6. Power on the system; BIOS will automatically assign resources.

Software Installation:
- Install drivers from the ADLINK All-in-One CD.
- Use Motion Creator for configuration and testing.
- Install programming libraries for C/C++, Visual Basic, ISaGRAF, or LabVIEW.

Configuration:
- Use Config.exe or Motion Creator to set axis parameters (pulse mode, home logic, limits).
- Save configuration to `8134.INI` or `8134.cfg` for automatic loading.
- Verify operation using sample programs or Motion Creator’s test interface.

---

### 7. Performance & Capabilities

Motion Control:
- Max Output Frequency: 2.4 Mpps per axis
- Interpolation: 2-axis linear/circular with 5° default arc division
- Acceleration Profiles: Trapezoidal and S-curve (symmetrical or non-symmetrical)
- Position Resolution: 28-bit counter (±134,217,727 counts)
- Velocity Range: 1–2.4 Mpps (programmable)
- Acceleration Time: 1–65,535 units (programmable)
- Synchronization: Hardware simultaneous start/stop across axes/cards

I/O Performance:
- Input Response Time: <5 µs
- Output Drive Capability: 35 V, 50 mA (open collector outputs)
- Encoder Input Frequency: Up to 2.4 MHz (4x AB phase)

Limitations:
- Velocity change limited by pre-set maximum speed (use `fix_max_speed()` before motion).
- Home mode 2 requires non-zero start velocity for EZ detection.
- Manual pulser inputs are non-isolated (direct PCI bus connection).

---

### 8. Standards & Compliance

- Bus Standard: PCI Local Bus Specification Rev. 2.1 compliant
- Isolation: 2500 Vrms optical isolation for all I/O channels
- Safety: Designed for industrial automation environments
- Software Standards:
- ISaGRAF IEC 61131-3 compliant function blocks
- LabVIEW VI library integration
- Windows DLL and DOS library support
- Environmental Compliance: RoHS (lead-free manufacturing)

---

### 9. Additional Information

Warranty:
- 1-year limited warranty against defects in materials and workmanship.
- Excludes damage from misuse, modification, or operation beyond specifications.

Technical Support:
- Email: service@adlink.com.tw
- Phone: +886-2-82265877
- Fax: +886-2-82265717
- Web Support: [www.adlink.com.tw](http://www.adlink.com.tw)

Maintenance:
- Ensure adequate ventilation and avoid exposure to dust or moisture.
- Periodically inspect connectors and cables for wear.
- Use only ADLINK-approved accessories and cables.

Software Updates:
- Firmware and driver updates available via ADLINK’s website.
- Motion Creator and ISaGRAF libraries updated periodically for new OS compatibility.

Documentation:
- User’s Guide: Hardware installation, wiring, and operation theory.
- Programming Guide: Function library reference for C/C++ and Visual Basic.
- ISaGRAF Library Manual: IEC 61131-3 function block definitions.
- LabVIEW VIs Manual: VI palette and sample applications.

---

### Summary

The ADLINK PCI-8134A is a robust, feature-rich motion control card engineered for industrial automation and precision motion applications. With its 4-axis capability, high-speed pulse generation, and extensive software support, it provides a complete solution for controlling stepper and servo motors in complex multi-axis systems. Its combination of hardware-based interpolation, flexible I/O, and comprehensive programming libraries makes it ideal for OEMs, system integrators, and researchers requiring deterministic, high-performance motion control within a standard PCI platform.