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- 4-Axis Pulse Train Control: Supports up to four independent or synchronized axes for stepper, servo, or linear motor control.
- High-Speed Pulse Output: Up to 6.55 MHz pulse output rate with 28-bit resolution.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous contouring.
- On-the-Fly Adjustments: Allows position and speed changes during motion execution.
- 13 Home Return Modes: Multiple homing configurations for flexible mechanical setups.
- Hardware Position Compare & Trigger: Hardware-based position compare with up to 1 MHz trigger output (with DB-8150).
- Position Latch Function: High-speed hardware latch for precise position capture.
- Automatic Backlash Compensation: Hardware-based compensation for mechanical backlash.
- Simultaneous Start/Stop: Multi-axis synchronization across single or multiple cards.
- Emergency Stop Input: Hardware emergency input for immediate motion halt.
- Security Protection: EEPROM-based software protection key.
- High Isolation: All digital I/O channels are 2500V RMS optically isolated.
- Expandable Architecture: Supports distributed I/O via HSL network (with DB-8151).
- Multi-Card Support: Up to 12 PCI-8154 cards can operate in one system.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, debugging, and motion testing.
- Comprehensive API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and .NET environments.
- High-Speed Pulse Output: Up to 6.55 MHz pulse output rate with 28-bit resolution.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous contouring.
- On-the-Fly Adjustments: Allows position and speed changes during motion execution.
- 13 Home Return Modes: Multiple homing configurations for flexible mechanical setups.
- Hardware Position Compare & Trigger: Hardware-based position compare with up to 1 MHz trigger output (with DB-8150).
- Position Latch Function: High-speed hardware latch for precise position capture.
- Automatic Backlash Compensation: Hardware-based compensation for mechanical backlash.
- Simultaneous Start/Stop: Multi-axis synchronization across single or multiple cards.
- Emergency Stop Input: Hardware emergency input for immediate motion halt.
- Security Protection: EEPROM-based software protection key.
- High Isolation: All digital I/O channels are 2500V RMS optically isolated.
- Expandable Architecture: Supports distributed I/O via HSL network (with DB-8151).
- Multi-Card Support: Up to 12 PCI-8154 cards can operate in one system.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, debugging, and motion testing.
- Comprehensive API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and .NET environments.
Comprehensive Product Summary: ADLINK PCI-8154 Advanced 4-Axis Motion Control Card
### 1. Product Overview
Product Name: PCI-8154 Advanced 4-Axis Motion Control Card
Model: PCI-8154
Series: PCI Motion Control Series
Article Number: PCI-8154
Manufacturer: ADLINK Technology Inc.
Part Number: 50-11146-1000
Revision: Manual Rev. 2.00 (February 22, 2006)
Manufacturer Address: 9F, No. 166, Jian Yi Road, Chungho City, Taipei 235, Taiwan
Website: [www.adlinktech.com](http://www.adlinktech.com)
The ADLINK PCI-8154 is an advanced, modular, and cost-effective 4-axis motion control card designed for PCI bus systems. It provides high-performance pulse train motion control for stepper, servo, and linear motors, supporting complex motion profiles such as linear, circular, and continuous interpolation. The card is ideal for semiconductor, electronics assembly, optical inspection, and precision automation applications.
### 2. Key Features
- 4-Axis Pulse Train Control: Supports up to four independent or synchronized axes for stepper, servo, or linear motor control.
- High-Speed Pulse Output: Up to 6.55 MHz pulse output rate with 28-bit resolution.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous contouring.
- On-the-Fly Adjustments: Allows position and speed changes during motion execution.
- 13 Home Return Modes: Multiple homing configurations for flexible mechanical setups.
- Hardware Position Compare & Trigger: Hardware-based position compare with up to 1 MHz trigger output (with DB-8150).
- Position Latch Function: High-speed hardware latch for precise position capture.
- Automatic Backlash Compensation: Hardware-based compensation for mechanical backlash.
- Simultaneous Start/Stop: Multi-axis synchronization across single or multiple cards.
- Emergency Stop Input: Hardware emergency input for immediate motion halt.
- Security Protection: EEPROM-based software protection key.
- High Isolation: All digital I/O channels are 2500V RMS optically isolated.
- Expandable Architecture: Supports distributed I/O via HSL network (with DB-8151).
- Multi-Card Support: Up to 12 PCI-8154 cards can operate in one system.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, debugging, and motion testing.
- Comprehensive API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and .NET environments.
### 3. Technical Specifications
Motion Control:
- Number of Controllable Axes: 4
- Pulse Output Rate: 0.01 pps to 6.55 Mpps
- Maximum Acceleration: 245 Mpps²
- Speed Resolution: 16-bit
- Encoder Input Rate: 6.55 MHz (4xAB phase, 1m cable)
- Encoder Counter Resolution: 28-bit
- Positioning Range: -134,217,728 to +134,217,727 pulses
- Counters per Axis: 4
- Comparators per Axis: 5
I/O Interface:
- Position Latch Input: LTC
- Position Compare Output: CMP
- Encoder Inputs: EA, EB (A/B phase), EZ (index)
- Limit Switch Inputs: ±EL, ORG, SD
- Servo Interface I/O: INP, ALM, ERC, RDY, SVON
- General Digital I/O: 8 DI / 8 DO (2500V RMS isolation)
- Pulser Inputs: PA, PB
- Simultaneous Start/Stop: STA, STP
Electrical & Environmental:
- Isolation Voltage: 2500V RMS
- Power Supply: +5V DC ±5% (900mA max), +24V DC ±5% (500mA max external)
- Output Power: +5V DC ±5%, 300mA max
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -20°C to 80°C
- Humidity: 5–85% non-condensing
Physical:
- Dimensions: 185 mm (L) × 100 mm (W)
- Connector: 100-pin SCSI-II (DIN-100M0)
### 4. Functionality
The PCI-8154 generates high-frequency pulse trains to control stepper or servo motors. It supports both OUT/DIR and CW/CCW pulse modes, enabling compatibility with a wide range of motor drivers. The card’s ASIC-based architecture ensures real-time motion control without CPU overhead.
Supported Motion Modes:
- Single-axis position and velocity control
- Multi-axis linear and circular interpolation
- Continuous contouring for smooth trajectory transitions
- Helical interpolation (3D motion)
- Home return and auto-search functions
- Manual pulser input for jog control
Applications:
- Semiconductor front-end/back-end equipment
- LCD/TFT manufacturing systems
- Electronic assembly and testing
- Automated optical inspection (AOI)
- CNC cutting, carving, and dispensing machinery
- Flight and vehicle simulators
Compatibility:
- Supports stepper, AC/DC servo, and linear motors
- Compatible with Mitsubishi, Panasonic, and Yaskawa servo amplifiers via dedicated termination boards
### 5. Components & Accessories
Included:
- PCI-8154 Motion Control Card
- ADLINK All-in-One Software CD (drivers, MotionCreatorPro, API libraries)
- User’s Manual
Optional Accessories:
- DIN-100M0: General-purpose termination board
- DIN-814M0: For Mitsubishi MR-J2S-A servo amplifiers
- DIN-814M-J3A0: For Mitsubishi MR-J3-A amplifiers
- DIN-814PA0: For Panasonic MINAS A servo amplifiers
- DIN-814P-A40: For Panasonic MINAS A4 amplifiers
- DIN-814Y0: For Yaskawa Sigma II amplifiers
- DB-8150: Position compare and trigger module
- DB-8151: HSL network expansion module
- DB-8152: ECAM (Electronic CAM) control module
- SCSI-VHDCI 100-pin Cable: For external connections
### 6. Installation & Setup
Hardware Installation:
1. Power off the PC and peripherals.
2. Insert the PCI-8154 into a 32-bit PCI slot.
3. Secure the card and connect the 100-pin SCSI-II cable.
4. Configure jumpers (JP2–JP9) for pulse output type (line driver or open collector).
5. Set card index (SW1 DIP switch, 0–15).
6. Connect external power (+24V) if required.
Software Installation:
- Install drivers via ADLINK All-in-One CD or download from the ADLINK website.
- Supported OS: Windows 2000/XP/Vista, Linux (RedHat 9, Fedora Core 3–5, SUSE 10), RTX 5.x/6.x.
- Programming Environments: VB, VC++, BCB, Delphi, VB.NET, C#.
Configuration Tools:
- MotionCreatorPro™: GUI-based setup and debugging tool for motion parameters, I/O logic, and motion testing.
- API Libraries: DLL-based motion control functions for custom software development.
### 7. Performance & Capabilities
- Pulse Output Frequency: Up to 6.55 MHz for high-speed motion.
- Acceleration/Deceleration: Programmable up to 245 Mpps².
- Interpolation: Linear (2–4 axes), Circular (2 axes), Helical (3 axes).
- Continuous Contouring: Seamless motion blending with pre-register buffering.
- Position Accuracy: 28-bit resolution counters for precise feedback.
- Triggering: Hardware compare up to 1 MHz with 2 million stored points.
- Backlash Compensation: Automatic correction during direction reversal.
- Vibration Suppression: Pulse-based damping control.
- Multi-Card Synchronization: Up to 12 cards (48 axes) in one system.
- Interrupt Handling: Programmable motion and error interrupts for event-driven control.
Limitations:
- Requires compatible servo/stepper drivers with pulse input.
- Homing and interpolation accuracy depend on mechanical system precision.
### 8. Standards & Compliance
- Bus Interface: 32-bit PCI, Plug-and-Play compliant
- Isolation: 2500V RMS optical isolation on all I/O channels
- Safety & EMC: Designed for industrial automation environments
- Software Compliance: Supports Windows and Linux real-time extensions
- Industry Standards: Compatible with major servo amplifier interfaces (Mitsubishi, Panasonic, Yaskawa)
### 9. Additional Information
Warranty:
- Standard 2-year limited warranty (1 year in China)
- Covers manufacturing defects; excludes misuse, environmental damage, or unauthorized repair
Support & Service:
- Technical Support: [service@adlinktech.com](mailto:service@adlinktech.com)
- Phone: +886-2-82265877
- Fax: +886-2-82265717
- RMA Service: [http://rma.adlinktech.com/policy](http://rma.adlinktech.com/policy)
Maintenance:
- Regularly inspect connectors and cables for wear.
- Ensure proper grounding and isolation for high-voltage environments.
- Use MotionCreatorPro for diagnostics and firmware updates.
Software Updates:
- Latest drivers and utilities available at [www.adlinktech.com](http://www.adlinktech.com).
- Firmware and API updates provided periodically for new OS compatibility.
### Summary
The ADLINK PCI-8154 is a high-performance, ASIC-based 4-axis motion control card optimized for precision automation. It combines high-speed pulse generation, advanced interpolation, and real-time control with robust hardware safety and isolation features. Its modular design supports expansion through dedicated daughterboards and distributed I/O networks, making it suitable for complex multi-axis systems in semiconductor, electronics, and industrial automation sectors. With comprehensive software support, including MotionCreatorPro and extensive API libraries, the PCI-8154 delivers a complete, scalable motion control solution for OEMs and system integrators.
### 1. Product Overview
Product Name: PCI-8154 Advanced 4-Axis Motion Control Card
Model: PCI-8154
Series: PCI Motion Control Series
Article Number: PCI-8154
Manufacturer: ADLINK Technology Inc.
Part Number: 50-11146-1000
Revision: Manual Rev. 2.00 (February 22, 2006)
Manufacturer Address: 9F, No. 166, Jian Yi Road, Chungho City, Taipei 235, Taiwan
Website: [www.adlinktech.com](http://www.adlinktech.com)
The ADLINK PCI-8154 is an advanced, modular, and cost-effective 4-axis motion control card designed for PCI bus systems. It provides high-performance pulse train motion control for stepper, servo, and linear motors, supporting complex motion profiles such as linear, circular, and continuous interpolation. The card is ideal for semiconductor, electronics assembly, optical inspection, and precision automation applications.
### 2. Key Features
- 4-Axis Pulse Train Control: Supports up to four independent or synchronized axes for stepper, servo, or linear motor control.
- High-Speed Pulse Output: Up to 6.55 MHz pulse output rate with 28-bit resolution.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous contouring.
- On-the-Fly Adjustments: Allows position and speed changes during motion execution.
- 13 Home Return Modes: Multiple homing configurations for flexible mechanical setups.
- Hardware Position Compare & Trigger: Hardware-based position compare with up to 1 MHz trigger output (with DB-8150).
- Position Latch Function: High-speed hardware latch for precise position capture.
- Automatic Backlash Compensation: Hardware-based compensation for mechanical backlash.
- Simultaneous Start/Stop: Multi-axis synchronization across single or multiple cards.
- Emergency Stop Input: Hardware emergency input for immediate motion halt.
- Security Protection: EEPROM-based software protection key.
- High Isolation: All digital I/O channels are 2500V RMS optically isolated.
- Expandable Architecture: Supports distributed I/O via HSL network (with DB-8151).
- Multi-Card Support: Up to 12 PCI-8154 cards can operate in one system.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, debugging, and motion testing.
- Comprehensive API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and .NET environments.
### 3. Technical Specifications
Motion Control:
- Number of Controllable Axes: 4
- Pulse Output Rate: 0.01 pps to 6.55 Mpps
- Maximum Acceleration: 245 Mpps²
- Speed Resolution: 16-bit
- Encoder Input Rate: 6.55 MHz (4xAB phase, 1m cable)
- Encoder Counter Resolution: 28-bit
- Positioning Range: -134,217,728 to +134,217,727 pulses
- Counters per Axis: 4
- Comparators per Axis: 5
I/O Interface:
- Position Latch Input: LTC
- Position Compare Output: CMP
- Encoder Inputs: EA, EB (A/B phase), EZ (index)
- Limit Switch Inputs: ±EL, ORG, SD
- Servo Interface I/O: INP, ALM, ERC, RDY, SVON
- General Digital I/O: 8 DI / 8 DO (2500V RMS isolation)
- Pulser Inputs: PA, PB
- Simultaneous Start/Stop: STA, STP
Electrical & Environmental:
- Isolation Voltage: 2500V RMS
- Power Supply: +5V DC ±5% (900mA max), +24V DC ±5% (500mA max external)
- Output Power: +5V DC ±5%, 300mA max
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -20°C to 80°C
- Humidity: 5–85% non-condensing
Physical:
- Dimensions: 185 mm (L) × 100 mm (W)
- Connector: 100-pin SCSI-II (DIN-100M0)
### 4. Functionality
The PCI-8154 generates high-frequency pulse trains to control stepper or servo motors. It supports both OUT/DIR and CW/CCW pulse modes, enabling compatibility with a wide range of motor drivers. The card’s ASIC-based architecture ensures real-time motion control without CPU overhead.
Supported Motion Modes:
- Single-axis position and velocity control
- Multi-axis linear and circular interpolation
- Continuous contouring for smooth trajectory transitions
- Helical interpolation (3D motion)
- Home return and auto-search functions
- Manual pulser input for jog control
Applications:
- Semiconductor front-end/back-end equipment
- LCD/TFT manufacturing systems
- Electronic assembly and testing
- Automated optical inspection (AOI)
- CNC cutting, carving, and dispensing machinery
- Flight and vehicle simulators
Compatibility:
- Supports stepper, AC/DC servo, and linear motors
- Compatible with Mitsubishi, Panasonic, and Yaskawa servo amplifiers via dedicated termination boards
### 5. Components & Accessories
Included:
- PCI-8154 Motion Control Card
- ADLINK All-in-One Software CD (drivers, MotionCreatorPro, API libraries)
- User’s Manual
Optional Accessories:
- DIN-100M0: General-purpose termination board
- DIN-814M0: For Mitsubishi MR-J2S-A servo amplifiers
- DIN-814M-J3A0: For Mitsubishi MR-J3-A amplifiers
- DIN-814PA0: For Panasonic MINAS A servo amplifiers
- DIN-814P-A40: For Panasonic MINAS A4 amplifiers
- DIN-814Y0: For Yaskawa Sigma II amplifiers
- DB-8150: Position compare and trigger module
- DB-8151: HSL network expansion module
- DB-8152: ECAM (Electronic CAM) control module
- SCSI-VHDCI 100-pin Cable: For external connections
### 6. Installation & Setup
Hardware Installation:
1. Power off the PC and peripherals.
2. Insert the PCI-8154 into a 32-bit PCI slot.
3. Secure the card and connect the 100-pin SCSI-II cable.
4. Configure jumpers (JP2–JP9) for pulse output type (line driver or open collector).
5. Set card index (SW1 DIP switch, 0–15).
6. Connect external power (+24V) if required.
Software Installation:
- Install drivers via ADLINK All-in-One CD or download from the ADLINK website.
- Supported OS: Windows 2000/XP/Vista, Linux (RedHat 9, Fedora Core 3–5, SUSE 10), RTX 5.x/6.x.
- Programming Environments: VB, VC++, BCB, Delphi, VB.NET, C#.
Configuration Tools:
- MotionCreatorPro™: GUI-based setup and debugging tool for motion parameters, I/O logic, and motion testing.
- API Libraries: DLL-based motion control functions for custom software development.
### 7. Performance & Capabilities
- Pulse Output Frequency: Up to 6.55 MHz for high-speed motion.
- Acceleration/Deceleration: Programmable up to 245 Mpps².
- Interpolation: Linear (2–4 axes), Circular (2 axes), Helical (3 axes).
- Continuous Contouring: Seamless motion blending with pre-register buffering.
- Position Accuracy: 28-bit resolution counters for precise feedback.
- Triggering: Hardware compare up to 1 MHz with 2 million stored points.
- Backlash Compensation: Automatic correction during direction reversal.
- Vibration Suppression: Pulse-based damping control.
- Multi-Card Synchronization: Up to 12 cards (48 axes) in one system.
- Interrupt Handling: Programmable motion and error interrupts for event-driven control.
Limitations:
- Requires compatible servo/stepper drivers with pulse input.
- Homing and interpolation accuracy depend on mechanical system precision.
### 8. Standards & Compliance
- Bus Interface: 32-bit PCI, Plug-and-Play compliant
- Isolation: 2500V RMS optical isolation on all I/O channels
- Safety & EMC: Designed for industrial automation environments
- Software Compliance: Supports Windows and Linux real-time extensions
- Industry Standards: Compatible with major servo amplifier interfaces (Mitsubishi, Panasonic, Yaskawa)
### 9. Additional Information
Warranty:
- Standard 2-year limited warranty (1 year in China)
- Covers manufacturing defects; excludes misuse, environmental damage, or unauthorized repair
Support & Service:
- Technical Support: [service@adlinktech.com](mailto:service@adlinktech.com)
- Phone: +886-2-82265877
- Fax: +886-2-82265717
- RMA Service: [http://rma.adlinktech.com/policy](http://rma.adlinktech.com/policy)
Maintenance:
- Regularly inspect connectors and cables for wear.
- Ensure proper grounding and isolation for high-voltage environments.
- Use MotionCreatorPro for diagnostics and firmware updates.
Software Updates:
- Latest drivers and utilities available at [www.adlinktech.com](http://www.adlinktech.com).
- Firmware and API updates provided periodically for new OS compatibility.
### Summary
The ADLINK PCI-8154 is a high-performance, ASIC-based 4-axis motion control card optimized for precision automation. It combines high-speed pulse generation, advanced interpolation, and real-time control with robust hardware safety and isolation features. Its modular design supports expansion through dedicated daughterboards and distributed I/O networks, making it suitable for complex multi-axis systems in semiconductor, electronics, and industrial automation sectors. With comprehensive software support, including MotionCreatorPro and extensive API libraries, the PCI-8154 delivers a complete, scalable motion control solution for OEMs and system integrators.
-
PCI-8154_Datasheet_1.pdf
PDF Catalog
-
PCI-8154_Manual_4.pdf
Manual
- DIN-100S-01 - 100pin SCSI-II termination board DIN rail w/o cable
- DIN-814M0 - Panel for J2S-A Mitsubishi servo amplifier
- DIN-814M-J3A0 - Panel for J3A Mitsubishi servo amplifier
- DIN-814P-A40 - Panel for MNAS A4 Panasonic servo amplifier
- DIN-814PA0 - Panel for MNAS A Panasonic servo amplifier
- DIN-814Y0 - Panel for Sigma II Yaskawa servo amplifier
- ACL-102100-1 - 100pin SCSI-II cable 1m
