Comprehensive Product Summary: ADLINK PCI-8158 8-Axis Motion Control Card

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### 1. Product Overview

Product Name: PCI-8158
Model: PCI-8158
Series: PCI Motion Control Series
Article Number: 50-11139-1000
Manufacturer: ADLINK Technology Inc.
Revision: Manual Rev. 2.00 (August 5, 2006)
Product Type: High-density, cost-effective 8-axis servo/stepper motion control card for PCI bus systems.
Manufacturer Contact:
ADLINK Technology Inc., 9F, No. 166, Jian Yi Road, Chungho City, Taipei 235, Taiwan
Website: [www.adlinktech.com](http://www.adlinktech.com)
Email: service@adlinktech.com

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### 2. Key Features

- High-Density 8-Axis Control: Supports up to eight independent or synchronized motion axes for stepper or servo motors.
- Pulse Train Output: Generates high-frequency pulse trains up to 6.55 MHz for precise motion control.
- Interpolation Capabilities:
- 2–4 axis linear interpolation
- 2-axis circular interpolation
- Continuous contouring for smooth trajectory transitions
- Dynamic Motion Control:
- On-the-fly position and speed changes
- Continuous motion with pre-register buffering
- 13 programmable home return modes with auto-search
- Advanced Motion Profiles:
- Trapezoidal and S-curve acceleration/deceleration
- Programmable acceleration/deceleration times
- Vibration suppression and backlash compensation
- Feedback and Monitoring:
- 28-bit up/down encoder counters per axis
- Hardware position latch and compare functions
- Hardware-triggered output for synchronization (CMP up to 1 MHz with DB-8150)
- Safety and Reliability:
- Hardware emergency stop input
- 2500 Vrms optical isolation on all I/O channels
- Hardware security protection via EEPROM key
- Multi-Card Scalability: Supports up to 12 PCI-8158 cards in one system for large-scale automation.
- Software Integration:
- Bundled MotionCreatorPro™ configuration and debugging software
- Over 100 thread-safe API functions for C/C++, VB, Delphi, and .NET environments
- Compatible with Windows 2000/XP and Linux distributions
- Applications: Semiconductor equipment, LCD/TFT manufacturing, electronic assembly, AOI systems, CNC machinery, and simulation platforms.

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### 3. Technical Specifications

Motion Control Performance:
- Number of controllable axes: 8
- Pulse output frequency: 0.01 pps to 6.55 Mpps
- Maximum acceleration rate: 245 Mpps²
- Speed resolution: 16-bit
- Encoder input rate: 6.55 MHz (4x AB phase, 1 m cable)
- Encoder counter resolution: 28-bit (±134,217,727 pulses)
- Internal reference clock: 19.66 MHz

I/O Interface:
- Command pulse outputs: OUT±, DIR± (differential or open collector selectable)
- Encoder feedback inputs: EA±, EB±, EZ±
- Limit and home inputs: ±EL, ORG
- Servo interface: INP, ALM, ERC, RDY, SVON
- General-purpose I/O: 8 DI / 8 DO channels (2500 Vrms isolation)
- Manual pulser input: PA±, PB±
- Simultaneous start/stop: STA, STP
- Emergency input: EMG

Electrical & Environmental:
- Power supply:
- +5 VDC ±5%, 900 mA (PCI slot)
- +24 VDC ±5%, 500 mA (external input)
- +5 VDC ±5%, 500 mA (external output)
- Operating temperature: 0°C to 50°C
- Storage temperature: -20°C to 80°C
- Humidity: 5–85% non-condensing
- Isolation voltage: 2500 Vrms
- PCB dimensions: 185 mm (L) × 100 mm (W)

Connectors:
- Two 68-pin SCSI-type connectors (P1/P2) for motion I/O
- K1/K2 4-pin connectors for simultaneous start/stop
- P3 9-pin connector for manual pulse input

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### 4. Functionality

Operating Principle:
The PCI-8158 outputs high-frequency pulse trains to drive stepper or servo amplifiers. Each axis can operate independently or in coordinated motion groups. The onboard ASIC handles trajectory generation, interpolation, and motion profiles, minimizing CPU load.

Supported Motion Modes:
- Velocity Mode: Continuous motion until stop command
- Position Mode: Absolute or relative positioning
- Linear Interpolation: Multi-axis synchronized linear motion
- Circular Interpolation: Two-axis arc motion (CW/CCW)
- Continuous Contouring: Seamless transition between motion segments
- Home Return: 13 programmable modes with auto-search
- Manual Pulse Mode: Jogging via external handwheel input
- Simultaneous Start/Stop: Multi-axis synchronization across cards

Applications:
- Semiconductor wafer handling and inspection
- LCD/TFT panel alignment and cutting
- PCB assembly and testing
- CNC machining, carving, and dispensing
- Robotics and automation systems
- Flight and vehicle simulators

Compatibility:
- Stepping motors
- AC/DC servo motors with pulse-train input
- Linear and rotary actuators

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### 5. Components & Accessories

Included:
- PCI-8158 motion control card
- ADLINK All-in-One software CD (drivers, MotionCreatorPro, API libraries)
- User’s manual

Optional Terminal Boards:
- DIN-100S: General-purpose terminal board
- DIN-814M: Mitsubishi MR-J2S-A servo amplifier
- DIN-814M-J3A: Mitsubishi MR-J3-A amplifier
- DIN-814Y: Yaskawa Sigma II amplifier
- DIN-814P-A4: Panasonic MINAS A4 amplifier

Cables:
- SCSI-VHDCI 100-pin cable (SCSI_VHDCI)
- 100P cable for terminal board connection

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### 6. Installation & Setup

Hardware Installation:
1. Power off the PC and peripherals.
2. Insert the PCI-8158 into an available 32-bit PCI slot.
3. Secure the card and connect external cables.
4. Configure jumpers J1–J16 for output type (line driver/open collector).
5. Set card index (0–15) via DIP switch S1 for multi-card systems.
6. Connect external 24V power for isolated I/O.

Software Installation:
- Run ADLINK All-in-One CD → Driver Installation → Motion Control → PCI-8158.
- Reboot after installation.
- Use MotionCreatorPro™ for configuration and testing.

Configuration Tools:
- MotionCreatorPro™: GUI-based setup, diagnostics, and motion testing.
- API Libraries: Over 100 functions for motion control, I/O, interrupts, and counters.

Supported OS:
- Windows 2000/XP
- Linux (RedHat 9, Fedora Core 3–5, SUSE 10)
- RTX 5.x/6.x (Windows Real-Time Extension)

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### 7. Performance & Capabilities

Motion Control:
- Maximum pulse output: 6.55 Mpps
- Acceleration rate: 245 Mpps²
- Encoder feedback: 28-bit resolution
- Positioning range: ±134,217,727 pulses
- Speed override and position override supported during motion
- Continuous motion with triple-buffer architecture

Interpolation & Contouring:
- Linear interpolation (2–4 axes)
- Circular interpolation (2 axes)
- Continuous contouring for smooth velocity transitions

Precision & Feedback:
- Encoder input up to 6.55 MHz
- Hardware position latch and compare
- Backlash and slip compensation
- Vibration suppression via reverse/forward pulse timing

Safety & Protection:
- Hardware emergency stop halts all axes instantly
- Software and hardware end limits (±EL, soft limits)
- Alarm and in-position monitoring
- 2500 Vrms isolation for all digital I/O

Scalability:
- Up to 12 cards per system (96 axes total)
- Simultaneous start/stop across multiple cards

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### 8. Standards & Compliance

- Bus Interface: 32-bit PCI, Plug-and-Play compliant
- Isolation: 2500 Vrms optical isolation
- Electrical Safety: Meets industrial control standards for EMI/EMC immunity
- Software Environment: Compatible with Microsoft and Linux development frameworks
- Regulatory Compliance: CE and FCC class A (industrial use)

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### 9. Additional Information

Warranty:
- Standard 2-year limited warranty (1 year in China)
- Covers manufacturing defects; excludes misuse or environmental damage
- RMA service available via [rma.adlinktech.com](http://rma.adlinktech.com)

Support & Maintenance:
- Technical support via email and online documentation
- Firmware and driver updates available on ADLINK’s website
- MotionCreatorPro™ updates provided with driver releases

Maintenance Recommendations:
- Ensure proper grounding and isolation for all I/O connections
- Maintain ambient temperature within 0–50°C
- Periodically inspect connectors and cables for wear

Software Development Support:
- Full-featured API library for C/C++, VB, Delphi, and .NET
- Real-time control via RTX extensions
- Sample code and configuration templates included

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### Summary

The ADLINK PCI-8158 is a high-performance, cost-effective 8-axis motion control card designed for precision automation systems. It integrates advanced motion profiles, multi-axis interpolation, and real-time control capabilities within a compact PCI form factor. With its 6.55 MHz pulse output, 28-bit encoder feedback, and 2500 Vrms isolation, it ensures high-speed, accurate, and safe motion control for industrial applications. The bundled MotionCreatorPro™ software and extensive API library simplify system integration, making the PCI-8158 ideal for semiconductor manufacturing, robotics, CNC machinery, and automated inspection systems.