Comprehensive Product Summary – ADLINK PCI-8164 Advanced 4-Axis Motion Control Card

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### 1. Product Overview

Product Name: PCI-8164
Model: PCI-8164
Series: 8164 Series (PCI-8164 / PXI-8164 / MPC-8164)
Article Number: PCI-8164
Manufacturer: ADLINK Technology Inc.
Product Type: PCI Bus Advanced 4-Axis Stepping and Servo Motor Motion Control Card
Manufacturer Website: [www.adlinktech.com](http://www.adlinktech.com)

The ADLINK PCI-8164 is a high-performance, 32-bit PCI bus motion control card designed for precise control of up to four servo or stepper motors. It provides advanced motion control capabilities including high-speed pulse output, multi-axis interpolation, and real-time position/speed modification. The card is part of ADLINK’s 8164 motion control family, which also includes the PXI-8164 (PXI interface) and MPC-8164 (PC/104 interface) variants.

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### 2. Key Features

- Bus Interface: 32-bit PCI/PXI bus, Rev. 2.2, 33 MHz, Plug and Play compliant.
- Axes Supported: 4 independent axes for stepper or servo motor control.
- Pulse Output Rate: Up to 6.55 MHz (6.55 Mpps).
- Pulse Output Modes: OUT/DIR, CW/CCW, or AB Phase.
- Interpolation:
- 2–4 axes linear interpolation.
- Any 2 of 4 axes circular interpolation.
- Multi-axis continuous interpolation for contouring.
- Motion Profiles: Trapezoidal and S-curve velocity profiles with programmable acceleration/deceleration.
- Dynamic Control: Real-time position and speed change on the fly.
- Encoder Interface: 28-bit up/down counter for incremental encoder feedback, up to 6.55 MHz input rate.
- Home Return: 13 programmable home return modes with auto-search capability.
- Triggering & Latching:
- Hardware position compare and trigger with auto-loading FIFO.
- High-speed position latch function.
- Backlash Compensation: Hardware-based backlash compensator and vibration suppression.
- Isolation: 2500 V RMS optical isolation for all digital I/O.
- Interrupts: Fully programmable interrupt sources.
- Scalability: Supports up to 12 cards per system (48 axes total).
- Software Support:
- Windows 8/7/XP, DOS, Linux.
- Compatible with VB, VC++, BCB, Delphi, VB.NET.
- Includes MotionCreatorPro software and over 250 thread-safe API functions.
- Compatibility: Works with stepper, AC/DC servo, linear, or rotary motors.

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### 3. Technical Specifications

Performance:
- Maximum Pulse Output Frequency: 6.55 MHz
- Maximum Acceleration Rate: 245 Mpps²
- Speed Resolution: 16-bit
- Encoder Input Rate: 6.55 MHz (4x AB phase, 1 m cable)
- Encoder Counter Resolution: 28-bit
- Positioning Range: ±134,217,727 pulses (28-bit)
- Counters: 4 per axis
- Comparators: 5 per axis

I/O Interface:
- 100-pin SCSI-II connector (CN2 main I/O).
- Position Latch Input: LTC
- Position Compare Output: CMP (15 kHz continuous triggering)
- Encoder Inputs: EA, EB, EZ (A/B/Z phases)
- Limit Switch Inputs: ±EL, SD, ORG
- Servo Interface: INP, ALM, ERC, RDY, SVON
- General I/O: 6 TTL outputs (PCI-8164), 8 DI/8 DO (MPC-8164), 4 DI/4 DO (PXI-8164)
- Isolation: 2500 V RMS optical isolation

Power Requirements:
- Slot Power: +5 V DC ±5%, 900 mA max
- External Power Input: +24 V DC ±5%, 500 mA max
- External Power Output: +5 V DC ±5%, 500 mA max

Environmental:
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -20°C to 80°C
- Humidity: 5%–85%, non-condensing

Physical Dimensions:
- PCI-8164: 185 mm (L) × 106.68 mm (W)
- MPC-8164: 152 mm (L) × 104.7 mm (W)
- PXI-8164: 3U Eurocard form factor, CompactPCI compliant (PICMG 2.0 R2.1)

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### 4. Functionality

Operation Principle:
The PCI-8164 generates high-frequency pulse trains to drive stepper or servo motors. It supports both position and velocity control modes, with internal ASIC (PCL6045) handling motion profiles, interpolation, and acceleration/deceleration computations. This offloads the host CPU and ensures deterministic motion control.

Use Cases & Applications:
- Semiconductor manufacturing equipment
- CNC machinery and robotics
- Automated inspection and test systems
- Precision positioning stages
- Multi-axis synchronization and contouring applications

Compatibility:
- Supports stepper, AC/DC servo, linear, and rotary motors with pulse-train input drivers.
- Compatible with Mitsubishi, Panasonic, Yaskawa, and Sanyo servo amplifiers via dedicated terminal boards.

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### 5. Components & Accessories

Included Items:
- PCI-8164 motion control card
- ADLINK All-in-One CD (drivers, libraries, MotionCreator software)
- +24 V power input cable (PCI-8164 only)
- User manual and documentation

Optional Terminal Boards:
- DIN-100S-01: 100-pin SCSI-II terminal board with DIN-rail mounting.
- DIN-814-GP: General-purpose terminal board.
- DIN-814M0: For Mitsubishi MR-J2S-A servo amplifiers.
- DIN-814M-J3A0: For Mitsubishi MR-J3A/J4A amplifiers.
- DIN-814Y0: For Yaskawa Sigma V amplifiers.
- DIN-814P-A40: For Panasonic MINAS A4/A5 amplifiers.

Cables:
- ACL-102100-1: 100-pin SCSI-II cable (1 m, mating with AMP-787082-9).

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### 6. Installation & Setup

Hardware Installation:
- Plug-and-play PCI interface; automatic IRQ and memory allocation.
- Install in any available 32-bit PCI slot (PXI version in PXI slot).
- External +24 V DC power required for I/O circuits.
- CN1: External power input (+24 V, EGND).
- CN2: Main motion I/O connector.
- CN3: Manual pulse input (for PCI-8164).
- CN4: Simultaneous start/stop connector.
- CN5: TTL output connector.

Driver Installation:
- Windows: Use ADLINK All-in-One CD → Driver Installation → Motion Control → PCI-8164.
- DOS: Install from \MotionControl\PCI-8164\DOS_BC directory.
- Linux: Supported via ADLINK-provided libraries.

Configuration:
- MotionCreator software for setup, debugging, and parameter tuning.
- Supports up to 12 PCI-8164 cards (48 axes) in one system.

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### 7. Performance & Capabilities

Motion Control Modes:
- Velocity Mode: Constant speed with programmable acceleration/deceleration.
- Position Mode: Absolute or relative positioning with trapezoidal or S-curve profiles.
- Interpolation:
- 2–4 axes linear interpolation.
- 2 axes circular interpolation.
- Continuous contouring motion.
- Home Return: 13 selectable modes with auto-search and offset.
- Manual Pulser Mode: Real-time manual control via external encoder input.
- Synchronous Start/Stop: Hardware or software-triggered multi-axis synchronization.

Dynamic Features:
- Change speed or position on the fly.
- Continuous motion with FIFO buffering.
- Hardware backlash compensation and vibration suppression.
- Real-time position compare and trigger output (CMP).
- High-speed position latch (LTC) for precise capture.

Performance Metrics:
- Pulse Output: 0.01 pps to 6.55 Mpps
- Encoder Input: Up to 6.55 MHz
- Acceleration: Up to 245 Mpps²
- Position Resolution: 28-bit (±134,217,727 pulses)
- Speed Resolution: 16-bit

Limitations:
- Maximum 4 axes per card.
- External +24 V supply required for isolated I/O.
- Continuous motion requires careful buffer management.

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### 8. Standards & Compliance

- Bus Standards: PCI Rev. 2.2, PXI Rev. 2.0, CompactPCI (PICMG 2.0 R2.1).
- Electrical Isolation: 2500 V RMS optical isolation for all digital I/O.
- Safety & EMC: Designed for industrial environments with EMI suppression.
- Software Standards: Thread-safe API library, Windows DLLs, and Linux drivers.
- Regulatory Compliance: CE and RoHS compliant (per ADLINK manufacturing standards).

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### 9. Additional Information

Software Support:
- Operating Systems: Windows 8/7/XP, DOS, Linux.
- Programming Languages: VB, VC++, BCB, Delphi, VB.NET.
- Development Tools:
- MotionCreatorPro for configuration and diagnostics.
- Over 250 API functions for motion, I/O, and interrupt control.
- Sample programs with source code included.

Warranty & Support:
- Warranty Period: 2 years (1 year in China).
- Coverage: Manufacturing defects only; excludes misuse or environmental damage.
- Service & RMA:
- Email: service@adlinktech.com
- Website: [http://rma.adlinktech.com/policy](http://rma.adlinktech.com/policy)
- Technical Support:
- Phone: +886-2-82265877
- Fax: +886-2-82265717
- Address: 9F, No. 166, Jian Yi Road, Chungho City, Taipei 235, Taiwan

Maintenance & Updates:
- Firmware and driver updates available via ADLINK website.
- Regular calibration and inspection recommended for high-precision applications.
- MotionCreator software updates ensure compatibility with new OS versions.

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### Summary

The ADLINK PCI-8164 is a robust, high-speed, four-axis motion control card engineered for industrial automation and precision motion applications. It integrates advanced interpolation, high-frequency pulse generation, and real-time control capabilities within a compact PCI form factor. With extensive software support, optical isolation, and compatibility with major servo and stepper motor brands, the PCI-8164 delivers reliable, deterministic motion control for demanding multi-axis systems. Its modular design, comprehensive API library, and MotionCreator software make it ideal for OEMs, system integrators, and automation engineers seeking scalable, high-performance motion solutions.