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- 6-Axis SSCNET Motion Control: Supports up to six servo amplifiers per card using SSCNET II protocol.
- High-Speed Serial Communication: 5.625 MHz SSCNET II link with up to 30 m cable length per axis group.
- Onboard DSP: TI TMS320C6711, 200 MHz, 1200 MFLOPS floating-point performance for real-time motion processing.
- Multi-Card Scalability: Up to 15 cards per system, enabling control of up to 90 axes.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous trajectory motion.
- Integrated I/O: 2 isolated digital inputs/outputs, 6 TTL outputs, and 2 analog outputs (±10 V).
- Encoder Interface: 3 channels of 32-bit incremental encoder inputs (A/B/Z), up to 5 MHz.
- Software Support: Includes Windows-based Motion Creator utility and DLL libraries for C/C++/VB development.
- Synchronization: All axes synchronized within SSCNET cycle (0.888 ms) for precise multi-axis interpolation.
- Noise Immunity: Differential RS-485 physical layer ensures robust communication in industrial environments.
- Self-Diagnostics: Dual LED indicators for power and status monitoring.
- Compact PCI Compatibility: Also available as cPCI-8312H variant for CompactPCI systems.
- High-Speed Serial Communication: 5.625 MHz SSCNET II link with up to 30 m cable length per axis group.
- Onboard DSP: TI TMS320C6711, 200 MHz, 1200 MFLOPS floating-point performance for real-time motion processing.
- Multi-Card Scalability: Up to 15 cards per system, enabling control of up to 90 axes.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous trajectory motion.
- Integrated I/O: 2 isolated digital inputs/outputs, 6 TTL outputs, and 2 analog outputs (±10 V).
- Encoder Interface: 3 channels of 32-bit incremental encoder inputs (A/B/Z), up to 5 MHz.
- Software Support: Includes Windows-based Motion Creator utility and DLL libraries for C/C++/VB development.
- Synchronization: All axes synchronized within SSCNET cycle (0.888 ms) for precise multi-axis interpolation.
- Noise Immunity: Differential RS-485 physical layer ensures robust communication in industrial environments.
- Self-Diagnostics: Dual LED indicators for power and status monitoring.
- Compact PCI Compatibility: Also available as cPCI-8312H variant for CompactPCI systems.
Comprehensive Product Summary – ADLINK PCI-8366 SSCNET Motion Control Card
### 1. Product Overview
Product Name: PCI-8366
Model: PCI-8366
Series: PCI SSCNET Motion Control Card Series
Article Number: PCI-8366
Manufacturer: ADLINK Technology Inc.
Part Number: 50-1H001-1020
Manual Revision: 2.04 (June 13, 2008)
Manufacturer Website: [www.adlinktech.com](http://www.adlinktech.com)
Contact: service@adlinktech.com
The ADLINK PCI-8366 is a high-performance 6-axis motion control card designed for industrial automation systems requiring precise, synchronized multi-axis control. It communicates with Mitsubishi MR-J2S-B series servo amplifiers via the SSCNET II high-speed serial communication protocol. The card integrates a powerful TI TMS320C6711 DSP for real-time motion computation, significantly reducing host CPU load.
### 2. Key Features
- 6-Axis SSCNET Motion Control: Supports up to six servo amplifiers per card using SSCNET II protocol.
- High-Speed Serial Communication: 5.625 MHz SSCNET II link with up to 30 m cable length per axis group.
- Onboard DSP: TI TMS320C6711, 200 MHz, 1200 MFLOPS floating-point performance for real-time motion processing.
- Multi-Card Scalability: Up to 15 cards per system, enabling control of up to 90 axes.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous trajectory motion.
- Integrated I/O: 2 isolated digital inputs/outputs, 6 TTL outputs, and 2 analog outputs (±10 V).
- Encoder Interface: 3 channels of 32-bit incremental encoder inputs (A/B/Z), up to 5 MHz.
- Software Support: Includes Windows-based Motion Creator utility and DLL libraries for C/C++/VB development.
- Synchronization: All axes synchronized within SSCNET cycle (0.888 ms) for precise multi-axis interpolation.
- Noise Immunity: Differential RS-485 physical layer ensures robust communication in industrial environments.
- Self-Diagnostics: Dual LED indicators for power and status monitoring.
- Compact PCI Compatibility: Also available as cPCI-8312H variant for CompactPCI systems.
### 3. Technical Specifications
Bus Interface:
- PCI Revision 2.2, 32-bit, 33 MHz
- Bus Voltage: 5 V
- Memory Usage: 16 KB
- IRQ: Assigned by PCI controller
Processor:
- DSP: TI TMS320C6711
- Clock Frequency: 200 MHz
- Performance: 1200 MFLOPS
Communication:
- Protocol: SSCNET II
- Physical Layer: RS-485
- Bit Rate: 5.625 MHz
- Max Cable Length: 30 m per 6-axis group
- Error Detection: CRC
- Servo Update Rate: 0.888 ms
Axis Control:
- PCI-8366: 6 axes
- PCI-8372+: 12 axes (for comparison)
- Motion Profiles: Trapezoidal, S-curve
- Interpolation: Linear (up to 4 axes), Circular (2 axes)
- Home Move: 1 mode
- Continuous Motion: Supported with trajectory smoothing
Digital I/O:
- 2 Isolated Digital Inputs (24 V, 4.7 kΩ input resistance, 500 Vrms isolation)
- 2 Isolated Digital Outputs (open collector, 6.5 mA sink current, 500 VDC isolation)
- 6 TTL Outputs (3–5 V logic high, 0.3 V logic low @ 24 mA)
Analog I/O:
- 2 Analog Outputs: ±10 V, 16-bit resolution, ±5 mA drive, 30 Ω output impedance
- Self-calibration with ±3% gain error, 1 mV offset error
Encoder Inputs:
- 3 Channels (A/B/Z differential)
- Max Frequency: 5 MHz
- Input Voltage: 0–5 VDC
- 32-bit resolution
Environmental Conditions:
- Operating Temperature: 0–55 °C
- Storage Temperature: -20–75 °C
- Humidity: 10–90% RH (non-condensing)
- Vibration: JIS C 0911 compliant (10–150 Hz, 1G)
- Shock: 10G, 3 directions
- Noise Immunity: 1500 Vp-p, 25–60 Hz
- Cooling: Self-cooled
Power Consumption:
- +5 V @ 1 A typical
Dimensions & Weight:
- Standard PCI form factor (32-bit slot)
- Approx. 180 mm x 107 mm (PCB)
- Weight: ~200 g
### 4. Functionality
Operation Principle:
The PCI-8366 acts as a master controller communicating with Mitsubishi MR-J2S-B servo amplifiers via SSCNET II. The onboard DSP executes motion trajectory calculations, while the host PC exchanges commands and data through a 16 KB dual-port RAM interface.
Supported Motion Types:
- Single-Axis Motion: Jog, point-to-point (absolute/relative), velocity control, on-the-fly velocity/position change.
- Multi-Axis Motion: Linear and circular interpolation, synchronized start/stop.
- Continuous Motion: Seamless trajectory blending with dwell and smoothing functions.
- Home Return: Configurable homing sequence with programmable velocity and direction.
- Position Compare: Dual comparators per axis for trigger output or event generation.
- Interlock Function: Collision avoidance between two axes within defined coordinate zones.
- Absolute Position System: Retains position data in onboard flash memory for power-off recovery.
Software Integration:
- Motion Creator Utility: Windows GUI for setup, tuning, and diagnostics.
- Programming Library: DLLs for Windows 95/98/NT/2000/XP with C/C++/VB APIs.
- Real-Time Monitoring: Four-channel data acquisition for position, velocity, torque, and alarms.
Compatibility:
- Compatible with Mitsubishi MR-J2S-B SSCNET servo amplifiers.
- Supports integration with ADLINK’s cPCI-8312H and PCI-8372+ for scalable systems.
### 5. Components & Accessories
Included Items:
- PCI-8366 Motion Control Card
- ADLINK All-in-One Driver & Utility CD
- User’s Manual (PDF)
- Function Library (DLLs and header files)
Connectors:
- CN1: SSCNET Connector (3M 10220-52A2JL, 20-pin)
- CN5: 68-pin VHDCI I/O connector for motion and encoder signals
- CN3: 10-pin TTL output connector
- HS1A–HS2B: RJ-45 ports for HSL communication (optional)
Optional Accessories:
- SSCNET Cables (MR-J2HBUS)
- External encoder cables
- Terminal breakout boards for CN5
### 6. Installation & Setup
Hardware Installation:
1. Power off the PC and peripherals.
2. Insert the PCI-8366 into a 32-bit PCI slot.
3. Secure the bracket and reconnect power.
4. Observe LED indicators during self-test (green/red blink sequence).
Software Installation:
1. Run the ADLINK All-in-One CD installer.
2. Select “Motion Control → SSCNET Series.”
3. Install drivers and Motion Creator utility.
4. Verify installation via Device Manager and Motion Creator card list.
LED Indicators:
- Green/Red Blink: Self-test in progress.
- Off after 2s: Normal operation.
- Continuous On: Fault condition (reflash DSP kernel if needed).
Configuration:
- Use Motion Creator to assign card IDs, configure axes, and tune servo parameters.
- KernelUpdate utility available for DSP firmware updates.
### 7. Performance & Capabilities
Motion Control Performance:
- Servo Update Rate: 0.888 ms
- Position Resolution: 32-bit
- Max Encoder Frequency: 5 MHz
- Max Pulse Output (cPCI variant): 4.16 MHz
- Analog Output Resolution: 16-bit
- DA Settling Time: ≤10 ms
DSP Processing:
- Real-time trajectory generation and interpolation
- Offloads host CPU for deterministic control
System Capacity:
- Up to 15 PCI-8366 cards per system (90 axes total)
- Each axis supports independent or synchronized operation
Limitations:
- SSCNET cable length limited to 30 m per 6-axis group
- Requires Mitsubishi-compatible servo amplifiers
- Windows-based software (non-real-time OS)
### 8. Standards & Compliance
- Bus Standard: PCI Rev. 2.2 compliant
- Electrical Safety: 500 Vrms isolation on I/O channels
- Vibration/Shock: JIS C 0911/0912 compliant
- Noise Immunity: 1500 Vp-p per JIS C 0911
- Environmental: RoHS compliant (lead-free manufacturing)
- Servo Compatibility: Mitsubishi MR-J2S-B SSCNET II standard
### 9. Additional Information
Warranty:
- 2-year limited warranty (1 year in China)
- Covers manufacturing defects; excludes misuse or environmental damage.
Support & Service:
- Technical support via service@adlinktech.com
- RMA service available through [rma.adlinktech.com/policy](http://rma.adlinktech.com/policy)
Maintenance:
- Self-calibrating analog channels (no manual adjustment required).
- Firmware updates via Motion Creator or KernelUpdate utility.
- Recommended periodic inspection of connectors and cables.
Software Updates:
- Motion Creator and DLL updates available from ADLINK’s website.
- Backward compatible with earlier SSCNET II cards (PCI-8372+, cPCI-8312H).
### Summary
The ADLINK PCI-8366 is a robust, high-precision 6-axis motion control card optimized for industrial automation, robotics, and CNC applications. Leveraging SSCNET II serial communication and a dedicated TI DSP, it delivers deterministic, synchronized motion control with minimal wiring and high noise immunity. Its comprehensive software suite, extensive I/O capabilities, and compatibility with Mitsubishi servo systems make it a versatile solution for multi-axis motion control in demanding environments.
### 1. Product Overview
Product Name: PCI-8366
Model: PCI-8366
Series: PCI SSCNET Motion Control Card Series
Article Number: PCI-8366
Manufacturer: ADLINK Technology Inc.
Part Number: 50-1H001-1020
Manual Revision: 2.04 (June 13, 2008)
Manufacturer Website: [www.adlinktech.com](http://www.adlinktech.com)
Contact: service@adlinktech.com
The ADLINK PCI-8366 is a high-performance 6-axis motion control card designed for industrial automation systems requiring precise, synchronized multi-axis control. It communicates with Mitsubishi MR-J2S-B series servo amplifiers via the SSCNET II high-speed serial communication protocol. The card integrates a powerful TI TMS320C6711 DSP for real-time motion computation, significantly reducing host CPU load.
### 2. Key Features
- 6-Axis SSCNET Motion Control: Supports up to six servo amplifiers per card using SSCNET II protocol.
- High-Speed Serial Communication: 5.625 MHz SSCNET II link with up to 30 m cable length per axis group.
- Onboard DSP: TI TMS320C6711, 200 MHz, 1200 MFLOPS floating-point performance for real-time motion processing.
- Multi-Card Scalability: Up to 15 cards per system, enabling control of up to 90 axes.
- Advanced Motion Profiles: Supports trapezoidal and S-curve velocity profiles, linear and circular interpolation, and continuous trajectory motion.
- Integrated I/O: 2 isolated digital inputs/outputs, 6 TTL outputs, and 2 analog outputs (±10 V).
- Encoder Interface: 3 channels of 32-bit incremental encoder inputs (A/B/Z), up to 5 MHz.
- Software Support: Includes Windows-based Motion Creator utility and DLL libraries for C/C++/VB development.
- Synchronization: All axes synchronized within SSCNET cycle (0.888 ms) for precise multi-axis interpolation.
- Noise Immunity: Differential RS-485 physical layer ensures robust communication in industrial environments.
- Self-Diagnostics: Dual LED indicators for power and status monitoring.
- Compact PCI Compatibility: Also available as cPCI-8312H variant for CompactPCI systems.
### 3. Technical Specifications
Bus Interface:
- PCI Revision 2.2, 32-bit, 33 MHz
- Bus Voltage: 5 V
- Memory Usage: 16 KB
- IRQ: Assigned by PCI controller
Processor:
- DSP: TI TMS320C6711
- Clock Frequency: 200 MHz
- Performance: 1200 MFLOPS
Communication:
- Protocol: SSCNET II
- Physical Layer: RS-485
- Bit Rate: 5.625 MHz
- Max Cable Length: 30 m per 6-axis group
- Error Detection: CRC
- Servo Update Rate: 0.888 ms
Axis Control:
- PCI-8366: 6 axes
- PCI-8372+: 12 axes (for comparison)
- Motion Profiles: Trapezoidal, S-curve
- Interpolation: Linear (up to 4 axes), Circular (2 axes)
- Home Move: 1 mode
- Continuous Motion: Supported with trajectory smoothing
Digital I/O:
- 2 Isolated Digital Inputs (24 V, 4.7 kΩ input resistance, 500 Vrms isolation)
- 2 Isolated Digital Outputs (open collector, 6.5 mA sink current, 500 VDC isolation)
- 6 TTL Outputs (3–5 V logic high, 0.3 V logic low @ 24 mA)
Analog I/O:
- 2 Analog Outputs: ±10 V, 16-bit resolution, ±5 mA drive, 30 Ω output impedance
- Self-calibration with ±3% gain error, 1 mV offset error
Encoder Inputs:
- 3 Channels (A/B/Z differential)
- Max Frequency: 5 MHz
- Input Voltage: 0–5 VDC
- 32-bit resolution
Environmental Conditions:
- Operating Temperature: 0–55 °C
- Storage Temperature: -20–75 °C
- Humidity: 10–90% RH (non-condensing)
- Vibration: JIS C 0911 compliant (10–150 Hz, 1G)
- Shock: 10G, 3 directions
- Noise Immunity: 1500 Vp-p, 25–60 Hz
- Cooling: Self-cooled
Power Consumption:
- +5 V @ 1 A typical
Dimensions & Weight:
- Standard PCI form factor (32-bit slot)
- Approx. 180 mm x 107 mm (PCB)
- Weight: ~200 g
### 4. Functionality
Operation Principle:
The PCI-8366 acts as a master controller communicating with Mitsubishi MR-J2S-B servo amplifiers via SSCNET II. The onboard DSP executes motion trajectory calculations, while the host PC exchanges commands and data through a 16 KB dual-port RAM interface.
Supported Motion Types:
- Single-Axis Motion: Jog, point-to-point (absolute/relative), velocity control, on-the-fly velocity/position change.
- Multi-Axis Motion: Linear and circular interpolation, synchronized start/stop.
- Continuous Motion: Seamless trajectory blending with dwell and smoothing functions.
- Home Return: Configurable homing sequence with programmable velocity and direction.
- Position Compare: Dual comparators per axis for trigger output or event generation.
- Interlock Function: Collision avoidance between two axes within defined coordinate zones.
- Absolute Position System: Retains position data in onboard flash memory for power-off recovery.
Software Integration:
- Motion Creator Utility: Windows GUI for setup, tuning, and diagnostics.
- Programming Library: DLLs for Windows 95/98/NT/2000/XP with C/C++/VB APIs.
- Real-Time Monitoring: Four-channel data acquisition for position, velocity, torque, and alarms.
Compatibility:
- Compatible with Mitsubishi MR-J2S-B SSCNET servo amplifiers.
- Supports integration with ADLINK’s cPCI-8312H and PCI-8372+ for scalable systems.
### 5. Components & Accessories
Included Items:
- PCI-8366 Motion Control Card
- ADLINK All-in-One Driver & Utility CD
- User’s Manual (PDF)
- Function Library (DLLs and header files)
Connectors:
- CN1: SSCNET Connector (3M 10220-52A2JL, 20-pin)
- CN5: 68-pin VHDCI I/O connector for motion and encoder signals
- CN3: 10-pin TTL output connector
- HS1A–HS2B: RJ-45 ports for HSL communication (optional)
Optional Accessories:
- SSCNET Cables (MR-J2HBUS)
- External encoder cables
- Terminal breakout boards for CN5
### 6. Installation & Setup
Hardware Installation:
1. Power off the PC and peripherals.
2. Insert the PCI-8366 into a 32-bit PCI slot.
3. Secure the bracket and reconnect power.
4. Observe LED indicators during self-test (green/red blink sequence).
Software Installation:
1. Run the ADLINK All-in-One CD installer.
2. Select “Motion Control → SSCNET Series.”
3. Install drivers and Motion Creator utility.
4. Verify installation via Device Manager and Motion Creator card list.
LED Indicators:
- Green/Red Blink: Self-test in progress.
- Off after 2s: Normal operation.
- Continuous On: Fault condition (reflash DSP kernel if needed).
Configuration:
- Use Motion Creator to assign card IDs, configure axes, and tune servo parameters.
- KernelUpdate utility available for DSP firmware updates.
### 7. Performance & Capabilities
Motion Control Performance:
- Servo Update Rate: 0.888 ms
- Position Resolution: 32-bit
- Max Encoder Frequency: 5 MHz
- Max Pulse Output (cPCI variant): 4.16 MHz
- Analog Output Resolution: 16-bit
- DA Settling Time: ≤10 ms
DSP Processing:
- Real-time trajectory generation and interpolation
- Offloads host CPU for deterministic control
System Capacity:
- Up to 15 PCI-8366 cards per system (90 axes total)
- Each axis supports independent or synchronized operation
Limitations:
- SSCNET cable length limited to 30 m per 6-axis group
- Requires Mitsubishi-compatible servo amplifiers
- Windows-based software (non-real-time OS)
### 8. Standards & Compliance
- Bus Standard: PCI Rev. 2.2 compliant
- Electrical Safety: 500 Vrms isolation on I/O channels
- Vibration/Shock: JIS C 0911/0912 compliant
- Noise Immunity: 1500 Vp-p per JIS C 0911
- Environmental: RoHS compliant (lead-free manufacturing)
- Servo Compatibility: Mitsubishi MR-J2S-B SSCNET II standard
### 9. Additional Information
Warranty:
- 2-year limited warranty (1 year in China)
- Covers manufacturing defects; excludes misuse or environmental damage.
Support & Service:
- Technical support via service@adlinktech.com
- RMA service available through [rma.adlinktech.com/policy](http://rma.adlinktech.com/policy)
Maintenance:
- Self-calibrating analog channels (no manual adjustment required).
- Firmware updates via Motion Creator or KernelUpdate utility.
- Recommended periodic inspection of connectors and cables.
Software Updates:
- Motion Creator and DLL updates available from ADLINK’s website.
- Backward compatible with earlier SSCNET II cards (PCI-8372+, cPCI-8312H).
### Summary
The ADLINK PCI-8366 is a robust, high-precision 6-axis motion control card optimized for industrial automation, robotics, and CNC applications. Leveraging SSCNET II serial communication and a dedicated TI DSP, it delivers deterministic, synchronized motion control with minimal wiring and high noise immunity. Its comprehensive software suite, extensive I/O capabilities, and compatibility with Mitsubishi servo systems make it a versatile solution for multi-axis motion control in demanding environments.
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