EU-Series
SUCHEN SIE DIE PASSENDE
INDUSTRIELLE LÖSUNG?
Entdecken Sie Embedded-, Kommunikations- und Automatisierungslösungen für Ihre Anwendung.
- PCI Express® x1 Interface: Fully compliant with PCIe Gen 1 x1 standard, ensuring broad compatibility with modern PC-based control systems.
- EtherCAT Master Control: Supports up to 16 motion control axes (PCIe-8332), expandable to 32 (PCIe-8334) or 64 (PCIe-8338).
- High-Speed EtherCAT Communication: Configurable cycle times of 250 µs, 500 µs, 1000 µs, or 2000 µs for deterministic real-time control.
- Extensive I/O Capability: Manages up to 10,000 I/O points through EtherCAT network.
- Dedicated Emergency Stop Input: Isolated EMG input for immediate motion halt while maintaining EtherCAT communication.
- Isolated Digital I/O: 4-channel isolated digital input and 4-channel isolated digital output for robust signal interfacing.
- High-Speed Pulsar Input: One channel supports CW/CCW and 1x/2x/4x AB phase modes up to 1 MHz for encoder or pulse train feedback.
- Advanced Motion Functions:
- Point-table functions for contouring applications
- Up to 16D linear interpolation
- 3D circular and spiral interpolation
- Helical interpolation and gantry synchronization
- Standalone Operation: Supports up to 8 downloadable program tasks for independent execution.
- Card ID Selection: Hardware DIP switch (SW5) allows unique card identification (0–15) for multi-card systems.
- Software Ecosystem: Fully supported by ADLINK’s APS function library and MotionCreatorPro 2™ configuration utility.
- Broad EtherCAT Slave Compatibility: Works with a wide range of third-party EtherCAT devices including servo drives, I/O modules, and sensors.
- EtherCAT Master Control: Supports up to 16 motion control axes (PCIe-8332), expandable to 32 (PCIe-8334) or 64 (PCIe-8338).
- High-Speed EtherCAT Communication: Configurable cycle times of 250 µs, 500 µs, 1000 µs, or 2000 µs for deterministic real-time control.
- Extensive I/O Capability: Manages up to 10,000 I/O points through EtherCAT network.
- Dedicated Emergency Stop Input: Isolated EMG input for immediate motion halt while maintaining EtherCAT communication.
- Isolated Digital I/O: 4-channel isolated digital input and 4-channel isolated digital output for robust signal interfacing.
- High-Speed Pulsar Input: One channel supports CW/CCW and 1x/2x/4x AB phase modes up to 1 MHz for encoder or pulse train feedback.
- Advanced Motion Functions:
- Point-table functions for contouring applications
- Up to 16D linear interpolation
- 3D circular and spiral interpolation
- Helical interpolation and gantry synchronization
- Standalone Operation: Supports up to 8 downloadable program tasks for independent execution.
- Card ID Selection: Hardware DIP switch (SW5) allows unique card identification (0–15) for multi-card systems.
- Software Ecosystem: Fully supported by ADLINK’s APS function library and MotionCreatorPro 2™ configuration utility.
- Broad EtherCAT Slave Compatibility: Works with a wide range of third-party EtherCAT devices including servo drives, I/O modules, and sensors.
Comprehensive Product Summary: ADLINK PCIe-8332 EtherCAT Master Motion Controller
### 1. Product Overview
Product Name: PCIe-8332
Model: PCIe-8332
Series: PCIe-833x Series (includes PCIe-8332 / PCIe-8334 / PCIe-8338)
Article Number: PCIe-8332
Manufacturer: ADLINK Technology, Inc.
Part Number: 50-11179-1010
Manual Revision: 1.1 (May 28, 2019)
The ADLINK PCIe-8332 is a PCI Express x1 compliant EtherCAT Master Motion Controller designed for high-performance, multi-axis motion control applications. It belongs to the PCIe-833x Series, which includes models supporting 16, 32, and 64 axes respectively. The PCIe-8332 specifically supports up to 16 synchronized motion axes and up to 10,000 I/O points via EtherCAT communication. It is engineered for deterministic, high-speed motion control in industrial automation environments such as semiconductor manufacturing, electronics assembly, and precision machinery.
### 2. Key Features
- PCI Express® x1 Interface: Fully compliant with PCIe Gen 1 x1 standard, ensuring broad compatibility with modern PC-based control systems.
- EtherCAT Master Control: Supports up to 16 motion control axes (PCIe-8332), expandable to 32 (PCIe-8334) or 64 (PCIe-8338).
- High-Speed EtherCAT Communication: Configurable cycle times of 250 µs, 500 µs, 1000 µs, or 2000 µs for deterministic real-time control.
- Extensive I/O Capability: Manages up to 10,000 I/O points through EtherCAT network.
- Dedicated Emergency Stop Input: Isolated EMG input for immediate motion halt while maintaining EtherCAT communication.
- Isolated Digital I/O: 4-channel isolated digital input and 4-channel isolated digital output for robust signal interfacing.
- High-Speed Pulsar Input: One channel supports CW/CCW and 1x/2x/4x AB phase modes up to 1 MHz for encoder or pulse train feedback.
- Advanced Motion Functions:
- Point-table functions for contouring applications
- Up to 16D linear interpolation
- 3D circular and spiral interpolation
- Helical interpolation and gantry synchronization
- Standalone Operation: Supports up to 8 downloadable program tasks for independent execution.
- Card ID Selection: Hardware DIP switch (SW5) allows unique card identification (0–15) for multi-card systems.
- Software Ecosystem: Fully supported by ADLINK’s APS function library and MotionCreatorPro 2™ configuration utility.
- Broad EtherCAT Slave Compatibility: Works with a wide range of third-party EtherCAT devices including servo drives, I/O modules, and sensors.
### 3. Technical Specifications
System Architecture:
- Processor: Xilinx Zynq SoC (ARM-based)
- Memory: 128 MB DDR × 2
- Bus Interface: PCI Express Gen 1, x1 lane
Motion Control Capability:
- Maximum Axes: 16 (PCIe-8332)
- EtherCAT Cycle Time: 250 / 500 / 1000 / 2000 / 4000 µs (configurable)
- Maximum I/O Points: 10,000
- Communication Fault Detection: Supported
Digital I/O Interface:
- Digital Inputs: 4 channels (2 configurable as pulsar inputs)
- Type: Sourcing
- Voltage: 24 VDC ±10% (5 VDC for pulsar input)
- Current: 50 mA (DI0, DI1), 15 mA (DI2, DI3)
- Isolation Voltage: 2500 Vrms
- Digital Outputs: 4 channels, isolated
- Type: NPN sinking
- Voltage: 24 VDC ±10%
- Current: 90 mA per channel
- Isolation Voltage: 2500 Vrms
- Pulsar Input:
- Modes: CW/CCW, 1x/2x/4x AB phase
- Frequency: Up to 1 MHz
Emergency Stop Input (EMG):
- Channels: 1
- Type: COM input
- Voltage: 24 VDC ±10%
- Current: 50 mA
Power Requirements:
- Slot Power Supply: +12 VDC ±5%, 500 mA (max)
Physical Characteristics:
- Dimensions: 100.36 mm (H) × 151.90 mm (L)
- Weight: Approx. 150 g (typical)
- Operating Temperature: 0°C to +50°C
- Storage Temperature: -20°C to +80°C
- Humidity: 5% to 85%, non-condensing
Safety and Environmental Compliance:
- Safety: EN 55022/24, Class B
- Certifications: CE, FCC, RoHS compliant
### 4. Functionality
The PCIe-8332 operates as a hardware-based EtherCAT master controller, managing synchronized motion and I/O operations across multiple axes. It communicates with EtherCAT slave devices such as servo drives, stepper drives, and distributed I/O modules using standard Ethernet cabling (CAT5e or better).
Operation Principle:
- The controller generates motion profiles and transmits control commands via EtherCAT frames.
- Feedback signals (encoder or pulsar inputs) are processed in real time for closed-loop control.
- The ARM-based SoC and FPGA architecture ensure deterministic timing and minimal jitter.
- Emergency stop input immediately halts motion while maintaining communication for diagnostics.
Use Cases and Applications:
- Semiconductor manufacturing equipment
- Electronic assembly and inspection systems
- Precision machining and robotics
- Automated test and measurement systems
- Packaging and material handling automation
Compatibility:
- Compatible with a wide range of EtherCAT slave devices from various vendors.
- Supports EtherCAT topologies including line, tree, star, and daisy-chain configurations.
- Works with Power over EtherCAT (PoE) and fiber optic extensions (100BASE-FX).
### 5. Components & Accessories
Included Items:
- PCIe-8332 motion controller card
- IDE 16-pin to DSUB 37-pin flat cable
- Product warranty card
Optional Accessories:
- DIN-37D Terminal Board (P/N 91-14025-1020): Provides convenient wiring interface for digital I/O.
- ACL-10137-1MM Cable: Connects the PCIe-8332 to the DIN-37D terminal board.
Connectors:
- CN8: 16-pin box header for isolated digital I/O
- CN5: 2-pin EMG connector for emergency stop input
- ECAT0 / ECAT1: RJ45 connectors for EtherCAT communication
- SW5: DIP switch for card ID selection (0–15)
Indicators:
- STS1 (Green): Lit when SoftMotion initializes
- STS2 (Red): Lit when emergency condition occurs
### 6. Installation & Setup
Hardware Installation Steps:
1. Power off the host PC and all connected equipment.
2. Insert the PCIe-8332 into any available PCIe x1/x4/x8 slot.
3. Connect the DIN-37D terminal board (if used) via DSUB 37-pin cable.
4. Connect EtherCAT slave devices using CAT5e Ethernet cables.
5. Configure servo or stepper drives with limit switches and zero-position sensors.
6. Power on the system and verify connections.
7. Configure EtherCAT parameters using MotionCreatorPro 2™.
8. Test I/O and motion functions before full operation.
Software Installation:
- Download the latest driver package from ADLINK’s official website.
- Install the Windows WDM driver and verify device recognition in Device Manager.
- Install MotionCreatorPro 2™ for configuration and testing.
- Ensure Microsoft .NET Framework v3.5 or later is installed.
Card ID Configuration:
- Use SW5 DIP switch to assign a unique card ID (0–15).
- Example: ON-OFF-OFF-OFF = ID 1.
Signal Connections:
- Digital Outputs: Connect 24VDC actuators (e.g., solenoids, valves).
- Digital Inputs: Connect 24VDC sensors or 5V pulsar devices.
- Emergency Stop: Connect EMG input to safety circuit for immediate motion halt.
### 7. Performance & Capabilities
Motion Control Performance:
- Interpolation:
- Linear: Up to 16D
- Circular: 3D
- Spiral/Helical: 3D
- Speed Profile Planning: Trapezoidal and S-curve profiles
- Point-to-Point Motion: Supported
- Point Table Function: 2×50 path length buffer for advanced point table; up to (64/32/16)×100 path length buffer for PT/PVT tables.
- Gantry and Electronic Gearing: Up to 3 synchronous sets each.
- Interrupts and Events: Motion status, error alarms, in-position, and emergency stop events.
- Watchdog Timer: Ensures system reliability and fault recovery.
EtherCAT Network Performance:
- Cycle Time: Minimum 250 µs for high-speed synchronization
- Network Size: Supports up to 65,535 EtherCAT devices
- Topology: Line, tree, star, or daisy-chain
- Cable Length: Up to 100 m between nodes (100BASE-TX)
Limitations:
- Maximum of two EPS-7002 cards per EPS-9905 chassis (due to processor power constraints).
- Operating temperature limited to 50°C for optimal reliability.
### 8. Standards & Compliance
Certifications:
- CE (Conformité Européenne)
- FCC (Federal Communications Commission)
- RoHS (Restriction of Hazardous Substances)
Safety Standards:
- EN 55022/24, Class B
- Designed for industrial environments with ESD and EMI protection.
Environmental Responsibility:
ADLINK complies with EU RoHS and WEEE directives, ensuring environmentally responsible manufacturing and disposal. Products are designed to minimize environmental impact throughout their lifecycle.
### 9. Additional Information
Software Support:
- Operating Systems: Windows 7/10 (32-bit and 64-bit)
- Programming Libraries:
- APS Function Library for motion and I/O control
- Compatible with Visual Studio C#, VB.NET, and C++
- Utility Software: MotionCreatorPro 2™ for configuration, diagnostics, and motion testing
Warranty & Support:
- Standard ADLINK product warranty (refer to included warranty card).
- Technical support available via:
- Ask an Expert: [http://askanexpert.adlinktech.com](http://askanexpert.adlinktech.com)
- Email: service@adlinktech.com
- Website: [www.adlinktech.com](http://www.adlinktech.com)
Regional Offices:
- Taiwan (Headquarters): ADLINK Technology, Inc., New Taipei City
- USA: Ampro ADLINK Technology, Inc., San Jose, CA
- China: ADLINK Technology (China) Co., Ltd., Shanghai
- Europe: LiPPERT ADLINK Technology GmbH, Mannheim, Germany
Maintenance & Updates:
- Firmware and driver updates available from ADLINK’s website.
- Regular software updates ensure compatibility with new EtherCAT devices and Windows versions.
- Recommended to periodically check for updated APS libraries and MotionCreatorPro 2™ releases.
Safety Precautions:
- Operate within specified temperature and humidity ranges.
- Ensure proper grounding and shielding to prevent electrical hazards.
- Disconnect power before installation or maintenance.
- Only qualified personnel should service the device.
### Summary
The ADLINK PCIe-8332 EtherCAT Master Motion Controller is a high-performance, deterministic motion control solution for industrial automation. With support for up to 16 synchronized axes, 10,000 I/O points, and EtherCAT cycle times as low as 250 µs, it delivers precise, real-time control for complex motion systems. Its robust hardware design, isolated I/O, and comprehensive software ecosystem make it ideal for demanding applications in semiconductor, electronics, and precision manufacturing industries.
The PCIe-8332 exemplifies ADLINK’s commitment to reliable, scalable, and environmentally responsible motion control technology, providing engineers with a powerful platform for advanced automation and motion synchronization.
### 1. Product Overview
Product Name: PCIe-8332
Model: PCIe-8332
Series: PCIe-833x Series (includes PCIe-8332 / PCIe-8334 / PCIe-8338)
Article Number: PCIe-8332
Manufacturer: ADLINK Technology, Inc.
Part Number: 50-11179-1010
Manual Revision: 1.1 (May 28, 2019)
The ADLINK PCIe-8332 is a PCI Express x1 compliant EtherCAT Master Motion Controller designed for high-performance, multi-axis motion control applications. It belongs to the PCIe-833x Series, which includes models supporting 16, 32, and 64 axes respectively. The PCIe-8332 specifically supports up to 16 synchronized motion axes and up to 10,000 I/O points via EtherCAT communication. It is engineered for deterministic, high-speed motion control in industrial automation environments such as semiconductor manufacturing, electronics assembly, and precision machinery.
### 2. Key Features
- PCI Express® x1 Interface: Fully compliant with PCIe Gen 1 x1 standard, ensuring broad compatibility with modern PC-based control systems.
- EtherCAT Master Control: Supports up to 16 motion control axes (PCIe-8332), expandable to 32 (PCIe-8334) or 64 (PCIe-8338).
- High-Speed EtherCAT Communication: Configurable cycle times of 250 µs, 500 µs, 1000 µs, or 2000 µs for deterministic real-time control.
- Extensive I/O Capability: Manages up to 10,000 I/O points through EtherCAT network.
- Dedicated Emergency Stop Input: Isolated EMG input for immediate motion halt while maintaining EtherCAT communication.
- Isolated Digital I/O: 4-channel isolated digital input and 4-channel isolated digital output for robust signal interfacing.
- High-Speed Pulsar Input: One channel supports CW/CCW and 1x/2x/4x AB phase modes up to 1 MHz for encoder or pulse train feedback.
- Advanced Motion Functions:
- Point-table functions for contouring applications
- Up to 16D linear interpolation
- 3D circular and spiral interpolation
- Helical interpolation and gantry synchronization
- Standalone Operation: Supports up to 8 downloadable program tasks for independent execution.
- Card ID Selection: Hardware DIP switch (SW5) allows unique card identification (0–15) for multi-card systems.
- Software Ecosystem: Fully supported by ADLINK’s APS function library and MotionCreatorPro 2™ configuration utility.
- Broad EtherCAT Slave Compatibility: Works with a wide range of third-party EtherCAT devices including servo drives, I/O modules, and sensors.
### 3. Technical Specifications
System Architecture:
- Processor: Xilinx Zynq SoC (ARM-based)
- Memory: 128 MB DDR × 2
- Bus Interface: PCI Express Gen 1, x1 lane
Motion Control Capability:
- Maximum Axes: 16 (PCIe-8332)
- EtherCAT Cycle Time: 250 / 500 / 1000 / 2000 / 4000 µs (configurable)
- Maximum I/O Points: 10,000
- Communication Fault Detection: Supported
Digital I/O Interface:
- Digital Inputs: 4 channels (2 configurable as pulsar inputs)
- Type: Sourcing
- Voltage: 24 VDC ±10% (5 VDC for pulsar input)
- Current: 50 mA (DI0, DI1), 15 mA (DI2, DI3)
- Isolation Voltage: 2500 Vrms
- Digital Outputs: 4 channels, isolated
- Type: NPN sinking
- Voltage: 24 VDC ±10%
- Current: 90 mA per channel
- Isolation Voltage: 2500 Vrms
- Pulsar Input:
- Modes: CW/CCW, 1x/2x/4x AB phase
- Frequency: Up to 1 MHz
Emergency Stop Input (EMG):
- Channels: 1
- Type: COM input
- Voltage: 24 VDC ±10%
- Current: 50 mA
Power Requirements:
- Slot Power Supply: +12 VDC ±5%, 500 mA (max)
Physical Characteristics:
- Dimensions: 100.36 mm (H) × 151.90 mm (L)
- Weight: Approx. 150 g (typical)
- Operating Temperature: 0°C to +50°C
- Storage Temperature: -20°C to +80°C
- Humidity: 5% to 85%, non-condensing
Safety and Environmental Compliance:
- Safety: EN 55022/24, Class B
- Certifications: CE, FCC, RoHS compliant
### 4. Functionality
The PCIe-8332 operates as a hardware-based EtherCAT master controller, managing synchronized motion and I/O operations across multiple axes. It communicates with EtherCAT slave devices such as servo drives, stepper drives, and distributed I/O modules using standard Ethernet cabling (CAT5e or better).
Operation Principle:
- The controller generates motion profiles and transmits control commands via EtherCAT frames.
- Feedback signals (encoder or pulsar inputs) are processed in real time for closed-loop control.
- The ARM-based SoC and FPGA architecture ensure deterministic timing and minimal jitter.
- Emergency stop input immediately halts motion while maintaining communication for diagnostics.
Use Cases and Applications:
- Semiconductor manufacturing equipment
- Electronic assembly and inspection systems
- Precision machining and robotics
- Automated test and measurement systems
- Packaging and material handling automation
Compatibility:
- Compatible with a wide range of EtherCAT slave devices from various vendors.
- Supports EtherCAT topologies including line, tree, star, and daisy-chain configurations.
- Works with Power over EtherCAT (PoE) and fiber optic extensions (100BASE-FX).
### 5. Components & Accessories
Included Items:
- PCIe-8332 motion controller card
- IDE 16-pin to DSUB 37-pin flat cable
- Product warranty card
Optional Accessories:
- DIN-37D Terminal Board (P/N 91-14025-1020): Provides convenient wiring interface for digital I/O.
- ACL-10137-1MM Cable: Connects the PCIe-8332 to the DIN-37D terminal board.
Connectors:
- CN8: 16-pin box header for isolated digital I/O
- CN5: 2-pin EMG connector for emergency stop input
- ECAT0 / ECAT1: RJ45 connectors for EtherCAT communication
- SW5: DIP switch for card ID selection (0–15)
Indicators:
- STS1 (Green): Lit when SoftMotion initializes
- STS2 (Red): Lit when emergency condition occurs
### 6. Installation & Setup
Hardware Installation Steps:
1. Power off the host PC and all connected equipment.
2. Insert the PCIe-8332 into any available PCIe x1/x4/x8 slot.
3. Connect the DIN-37D terminal board (if used) via DSUB 37-pin cable.
4. Connect EtherCAT slave devices using CAT5e Ethernet cables.
5. Configure servo or stepper drives with limit switches and zero-position sensors.
6. Power on the system and verify connections.
7. Configure EtherCAT parameters using MotionCreatorPro 2™.
8. Test I/O and motion functions before full operation.
Software Installation:
- Download the latest driver package from ADLINK’s official website.
- Install the Windows WDM driver and verify device recognition in Device Manager.
- Install MotionCreatorPro 2™ for configuration and testing.
- Ensure Microsoft .NET Framework v3.5 or later is installed.
Card ID Configuration:
- Use SW5 DIP switch to assign a unique card ID (0–15).
- Example: ON-OFF-OFF-OFF = ID 1.
Signal Connections:
- Digital Outputs: Connect 24VDC actuators (e.g., solenoids, valves).
- Digital Inputs: Connect 24VDC sensors or 5V pulsar devices.
- Emergency Stop: Connect EMG input to safety circuit for immediate motion halt.
### 7. Performance & Capabilities
Motion Control Performance:
- Interpolation:
- Linear: Up to 16D
- Circular: 3D
- Spiral/Helical: 3D
- Speed Profile Planning: Trapezoidal and S-curve profiles
- Point-to-Point Motion: Supported
- Point Table Function: 2×50 path length buffer for advanced point table; up to (64/32/16)×100 path length buffer for PT/PVT tables.
- Gantry and Electronic Gearing: Up to 3 synchronous sets each.
- Interrupts and Events: Motion status, error alarms, in-position, and emergency stop events.
- Watchdog Timer: Ensures system reliability and fault recovery.
EtherCAT Network Performance:
- Cycle Time: Minimum 250 µs for high-speed synchronization
- Network Size: Supports up to 65,535 EtherCAT devices
- Topology: Line, tree, star, or daisy-chain
- Cable Length: Up to 100 m between nodes (100BASE-TX)
Limitations:
- Maximum of two EPS-7002 cards per EPS-9905 chassis (due to processor power constraints).
- Operating temperature limited to 50°C for optimal reliability.
### 8. Standards & Compliance
Certifications:
- CE (Conformité Européenne)
- FCC (Federal Communications Commission)
- RoHS (Restriction of Hazardous Substances)
Safety Standards:
- EN 55022/24, Class B
- Designed for industrial environments with ESD and EMI protection.
Environmental Responsibility:
ADLINK complies with EU RoHS and WEEE directives, ensuring environmentally responsible manufacturing and disposal. Products are designed to minimize environmental impact throughout their lifecycle.
### 9. Additional Information
Software Support:
- Operating Systems: Windows 7/10 (32-bit and 64-bit)
- Programming Libraries:
- APS Function Library for motion and I/O control
- Compatible with Visual Studio C#, VB.NET, and C++
- Utility Software: MotionCreatorPro 2™ for configuration, diagnostics, and motion testing
Warranty & Support:
- Standard ADLINK product warranty (refer to included warranty card).
- Technical support available via:
- Ask an Expert: [http://askanexpert.adlinktech.com](http://askanexpert.adlinktech.com)
- Email: service@adlinktech.com
- Website: [www.adlinktech.com](http://www.adlinktech.com)
Regional Offices:
- Taiwan (Headquarters): ADLINK Technology, Inc., New Taipei City
- USA: Ampro ADLINK Technology, Inc., San Jose, CA
- China: ADLINK Technology (China) Co., Ltd., Shanghai
- Europe: LiPPERT ADLINK Technology GmbH, Mannheim, Germany
Maintenance & Updates:
- Firmware and driver updates available from ADLINK’s website.
- Regular software updates ensure compatibility with new EtherCAT devices and Windows versions.
- Recommended to periodically check for updated APS libraries and MotionCreatorPro 2™ releases.
Safety Precautions:
- Operate within specified temperature and humidity ranges.
- Ensure proper grounding and shielding to prevent electrical hazards.
- Disconnect power before installation or maintenance.
- Only qualified personnel should service the device.
### Summary
The ADLINK PCIe-8332 EtherCAT Master Motion Controller is a high-performance, deterministic motion control solution for industrial automation. With support for up to 16 synchronized axes, 10,000 I/O points, and EtherCAT cycle times as low as 250 µs, it delivers precise, real-time control for complex motion systems. Its robust hardware design, isolated I/O, and comprehensive software ecosystem make it ideal for demanding applications in semiconductor, electronics, and precision manufacturing industries.
The PCIe-8332 exemplifies ADLINK’s commitment to reliable, scalable, and environmentally responsible motion control technology, providing engineers with a powerful platform for advanced automation and motion synchronization.
-
PCIe-8332_8334_8338_datasheet-20191231.pdf
PDF Catalog
- EU-Series - EtherCAT Slave System