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- 96-Channel TTL-Level Bi-Directional I/O: Provides 96 digital I/O points configurable as input or output, supporting TTL logic levels (5VDC).
- High-Speed Response: Typical response time in the sub-microsecond range, suitable for high-speed digital control and monitoring.
- PCI Bus Interface: Fully compliant with the PCI bus standard (32-bit, 33MHz, 5V or 3.3V signaling).
- Compact Form Factor: Board dimensions approximately 340mm × 107mm, optimized for standard PC chassis installation.
- Four 30-Pin Connectors: External I/O connections are provided via four 30-pin connectors, enabling easy integration with external devices and terminal blocks.
- Interrupt Support: Supports IRQ levels 2–7, allowing event-driven control and efficient CPU utilization.
- Software Support: Compatible with CONTEC’s API-TOOL driver suite for Windows and Linux, and VI-DAQ for LabVIEW integration.
- Flexible Configuration: Each channel can be individually configured as input or output through software control.
- Industrial Reliability: Designed for continuous operation in industrial environments, with robust PCB design and high signal integrity.
- Compatibility: Works with CONTEC’s accessory cables and terminal blocks (e.g., PCB96W, PCB96WS) for simplified wiring and system expansion.
- High-Speed Response: Typical response time in the sub-microsecond range, suitable for high-speed digital control and monitoring.
- PCI Bus Interface: Fully compliant with the PCI bus standard (32-bit, 33MHz, 5V or 3.3V signaling).
- Compact Form Factor: Board dimensions approximately 340mm × 107mm, optimized for standard PC chassis installation.
- Four 30-Pin Connectors: External I/O connections are provided via four 30-pin connectors, enabling easy integration with external devices and terminal blocks.
- Interrupt Support: Supports IRQ levels 2–7, allowing event-driven control and efficient CPU utilization.
- Software Support: Compatible with CONTEC’s API-TOOL driver suite for Windows and Linux, and VI-DAQ for LabVIEW integration.
- Flexible Configuration: Each channel can be individually configured as input or output through software control.
- Industrial Reliability: Designed for continuous operation in industrial environments, with robust PCB design and high signal integrity.
- Compatibility: Works with CONTEC’s accessory cables and terminal blocks (e.g., PCB96W, PCB96WS) for simplified wiring and system expansion.
1. Product Overview
Product Name: TTL Bi-directional DIO 96 Channel Card
Model: PIO-96W(PC)
Series: PIO Series – Digital I/O Interface Boards
Article Number: PIO-96W(PC)
Manufacturer: CONTEC Co., Ltd. (Japan)
The CONTEC PIO-96W(PC) is a high-density, TTL-level, bi-directional digital input/output (DIO) interface card designed for industrial automation, measurement, and control applications. It provides 96 channels of digital I/O on a single board, offering flexible configuration for input or output operation. The card is compatible with standard PC bus architectures and is part of CONTEC’s extensive lineup of digital I/O interface boards supporting various bus types, including PCI, ISA, USB, CompactPCI, and PC Card.
2. Key Features
- 96-Channel TTL-Level Bi-Directional I/O: Provides 96 digital I/O points configurable as input or output, supporting TTL logic levels (5VDC).
- High-Speed Response: Typical response time in the sub-microsecond range, suitable for high-speed digital control and monitoring.
- PCI Bus Interface: Fully compliant with the PCI bus standard (32-bit, 33MHz, 5V or 3.3V signaling).
- Compact Form Factor: Board dimensions approximately 340mm × 107mm, optimized for standard PC chassis installation.
- Four 30-Pin Connectors: External I/O connections are provided via four 30-pin connectors, enabling easy integration with external devices and terminal blocks.
- Interrupt Support: Supports IRQ levels 2–7, allowing event-driven control and efficient CPU utilization.
- Software Support: Compatible with CONTEC’s API-TOOL driver suite for Windows and Linux, and VI-DAQ for LabVIEW integration.
- Flexible Configuration: Each channel can be individually configured as input or output through software control.
- Industrial Reliability: Designed for continuous operation in industrial environments, with robust PCB design and high signal integrity.
- Compatibility: Works with CONTEC’s accessory cables and terminal blocks (e.g., PCB96W, PCB96WS) for simplified wiring and system expansion.
3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Bus Interface | PCI (32-bit, 33MHz, 5V or 3.3V) |
| I/O Channels | 96 bi-directional TTL-level channels |
| Signal Level | TTL (5VDC, positive logic) |
| Input Resistance | Approx. 10kΩ pull-up |
| Output Type | Open collector (negative logic) |
| Output Rating | 30VDC, 40mA per channel |
| Response Time | Input: 200ns typical; Output: 1µs typical |
| Interrupts | IRQ 2–7 selectable |
| Connectors | 4 × 30-pin headers (for external I/O) |
| Dimensions | 340mm (L) × 107mm (H) |
| Weight | Approx. 250g |
| Power Supply | +5VDC from PCI bus |
| Power Consumption | Approx. 400mA (max) |
| Wiring Distance | Up to 1.5m (recommended) |
| Operating Temperature | 0°C to +50°C |
| Storage Temperature | -10°C to +60°C |
| Humidity | 10–90% RH (non-condensing) |
| Mounting | Standard PCI slot |
| Board Material | Multi-layer FR-4 PCB with gold-plated edge connector |
4. Functionality
The PIO-96W(PC) operates as a high-speed digital interface between a host PC and external digital devices. Each of the 96 channels can be configured as either input or output, allowing flexible adaptation to various control and monitoring tasks. The board supports TTL-level signaling, making it suitable for direct interfacing with logic circuits, sensors, actuators, and other digital systems.
Typical Use Cases:
- Industrial automation and process control
- Data acquisition and monitoring systems
- Machine control and robotics
- Production line testing and inspection systems
- Laboratory instrumentation and research setups
- Embedded control systems requiring high channel density
Compatibility:
- Compatible with CONTEC’s terminal blocks (e.g., EPD-96, CCB-96) and cables (e.g., PCB96W, PCB96WS).
- Works with Windows and Linux operating systems via CONTEC’s API-TOOL driver suite.
- Integrates with National Instruments LabVIEW through VI-DAQ library.
5. Components & Accessories
Included Items:
- PIO-96W(PC) main board
- User manual and setup guide
- Driver software (downloadable from CONTEC website)
Optional Accessories:
- Cables: PCB96W, PCB96WS, PCA96P, PCB96P (96-pin half-pitch to 30-pin or 37-pin D-SUB conversion cables)
- Terminal Blocks: EPD-96, CCB-96, CM-64(PC)E for easy field wiring
- Connector Sets: CN5-H96F, CN5-D37M for custom cable fabrication
- Mounting Brackets: Standard PCI bracket (included)
Connectors:
- Four 30-pin headers for external I/O connection
- Compatible with CONTEC’s half-pitch 96-pin cable assemblies for modular expansion
6. Installation & Setup
Requirements:
- PC with available PCI slot (32-bit, 33MHz, 5V or 3.3V signaling)
- Operating system: Windows (API-TOOL supported versions) or Linux (API-TOOL Linux driver)
- +5VDC power supply from PCI bus
Installation Steps:
1. Power off the PC and remove the cover.
2. Insert the PIO-96W(PC) card into an available PCI slot.
3. Secure the card with the bracket screw.
4. Connect external devices using CONTEC’s recommended cables and terminal blocks.
5. Power on the PC and install the driver software.
6. Configure I/O direction and interrupt settings via software.
Configuration:
- I/O direction (input/output) is software-selectable per channel.
- Interrupts can be assigned to IRQ 2–7.
- Digital filtering and debounce settings can be configured through the API.
7. Performance & Capabilities
- Speed: Input response time of 200ns and output switching time of 1µs enable high-speed digital control.
- Capacity: 96 channels allow simultaneous monitoring or control of multiple devices.
- Efficiency: Direct PCI bus communication ensures low latency and minimal CPU overhead.
- Bus Master Transfer: Supports efficient data transfer between PC memory and I/O without CPU intervention (for compatible models).
- Synchronization: Multiple boards can be synchronized using external trigger signals (optional).
- Limitations: Non-isolated TTL interface; external isolation or buffering may be required in noisy environments.
8. Standards & Compliance
- Bus Standard: PCI Local Bus Specification Revision 2.2 compliant
- Signal Standard: TTL (Transistor-Transistor Logic)
- Environmental Compliance: RoHS compliant
- Safety: Designed to meet CE marking requirements for electromagnetic compatibility (EMC)
- Software Standards: Supports Win32 API (DLL) and Linux shared library interfaces
- Industry Compatibility: Compatible with IEEE 1284 and i8255 PPI mode 0 emulation for legacy integration
9. Additional Information
Warranty:
- Standard 1-year manufacturer’s warranty covering defects in materials and workmanship.
Support:
- Technical support available via CONTEC’s global portal (www.contec.com).
- Online documentation, driver updates, and sample code provided free of charge.
Maintenance:
- No periodic maintenance required.
- Keep connectors clean and free from dust.
- Avoid exposure to excessive vibration or humidity.
Software Updates:
- API-TOOL driver suite regularly updated for compatibility with new OS versions.
- VI-DAQ LabVIEW library available for download at no cost.
Driver & Software Tools:
- API-TOOL for Windows: Provides DLL-based Win32 API functions for easy integration into custom applications.
- API-TOOL for Linux: Offers module-style device drivers and shared libraries for open-source environments.
- VI-DAQ for LabVIEW: Simplifies integration with National Instruments LabVIEW, using function formats similar to NI’s native DAQ VIs.
Documentation & Resources:
- Product datasheet and user manual (PDF)
- Example programs for C/C++, Visual Basic, and LabVIEW
- Application notes for industrial automation and data acquisition
Summary
The CONTEC PIO-96W(PC) is a robust, high-density digital I/O interface card providing 96 channels of TTL-level bi-directional I/O for PC-based control systems. Designed for industrial and laboratory environments, it delivers high-speed performance, flexible configuration, and broad software compatibility. With its PCI interface, four 30-pin connectors, and comprehensive driver support, the PIO-96W(PC) is ideal for applications requiring large-scale digital signal control, such as automated testing, process monitoring, and machine interfacing.
Its combination of speed, channel density, and software integration makes it a versatile solution for engineers and system integrators seeking reliable digital I/O expansion in PC-based automation systems.
Product Name: TTL Bi-directional DIO 96 Channel Card
Model: PIO-96W(PC)
Series: PIO Series – Digital I/O Interface Boards
Article Number: PIO-96W(PC)
Manufacturer: CONTEC Co., Ltd. (Japan)
The CONTEC PIO-96W(PC) is a high-density, TTL-level, bi-directional digital input/output (DIO) interface card designed for industrial automation, measurement, and control applications. It provides 96 channels of digital I/O on a single board, offering flexible configuration for input or output operation. The card is compatible with standard PC bus architectures and is part of CONTEC’s extensive lineup of digital I/O interface boards supporting various bus types, including PCI, ISA, USB, CompactPCI, and PC Card.
2. Key Features
- 96-Channel TTL-Level Bi-Directional I/O: Provides 96 digital I/O points configurable as input or output, supporting TTL logic levels (5VDC).
- High-Speed Response: Typical response time in the sub-microsecond range, suitable for high-speed digital control and monitoring.
- PCI Bus Interface: Fully compliant with the PCI bus standard (32-bit, 33MHz, 5V or 3.3V signaling).
- Compact Form Factor: Board dimensions approximately 340mm × 107mm, optimized for standard PC chassis installation.
- Four 30-Pin Connectors: External I/O connections are provided via four 30-pin connectors, enabling easy integration with external devices and terminal blocks.
- Interrupt Support: Supports IRQ levels 2–7, allowing event-driven control and efficient CPU utilization.
- Software Support: Compatible with CONTEC’s API-TOOL driver suite for Windows and Linux, and VI-DAQ for LabVIEW integration.
- Flexible Configuration: Each channel can be individually configured as input or output through software control.
- Industrial Reliability: Designed for continuous operation in industrial environments, with robust PCB design and high signal integrity.
- Compatibility: Works with CONTEC’s accessory cables and terminal blocks (e.g., PCB96W, PCB96WS) for simplified wiring and system expansion.
3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Bus Interface | PCI (32-bit, 33MHz, 5V or 3.3V) |
| I/O Channels | 96 bi-directional TTL-level channels |
| Signal Level | TTL (5VDC, positive logic) |
| Input Resistance | Approx. 10kΩ pull-up |
| Output Type | Open collector (negative logic) |
| Output Rating | 30VDC, 40mA per channel |
| Response Time | Input: 200ns typical; Output: 1µs typical |
| Interrupts | IRQ 2–7 selectable |
| Connectors | 4 × 30-pin headers (for external I/O) |
| Dimensions | 340mm (L) × 107mm (H) |
| Weight | Approx. 250g |
| Power Supply | +5VDC from PCI bus |
| Power Consumption | Approx. 400mA (max) |
| Wiring Distance | Up to 1.5m (recommended) |
| Operating Temperature | 0°C to +50°C |
| Storage Temperature | -10°C to +60°C |
| Humidity | 10–90% RH (non-condensing) |
| Mounting | Standard PCI slot |
| Board Material | Multi-layer FR-4 PCB with gold-plated edge connector |
4. Functionality
The PIO-96W(PC) operates as a high-speed digital interface between a host PC and external digital devices. Each of the 96 channels can be configured as either input or output, allowing flexible adaptation to various control and monitoring tasks. The board supports TTL-level signaling, making it suitable for direct interfacing with logic circuits, sensors, actuators, and other digital systems.
Typical Use Cases:
- Industrial automation and process control
- Data acquisition and monitoring systems
- Machine control and robotics
- Production line testing and inspection systems
- Laboratory instrumentation and research setups
- Embedded control systems requiring high channel density
Compatibility:
- Compatible with CONTEC’s terminal blocks (e.g., EPD-96, CCB-96) and cables (e.g., PCB96W, PCB96WS).
- Works with Windows and Linux operating systems via CONTEC’s API-TOOL driver suite.
- Integrates with National Instruments LabVIEW through VI-DAQ library.
5. Components & Accessories
Included Items:
- PIO-96W(PC) main board
- User manual and setup guide
- Driver software (downloadable from CONTEC website)
Optional Accessories:
- Cables: PCB96W, PCB96WS, PCA96P, PCB96P (96-pin half-pitch to 30-pin or 37-pin D-SUB conversion cables)
- Terminal Blocks: EPD-96, CCB-96, CM-64(PC)E for easy field wiring
- Connector Sets: CN5-H96F, CN5-D37M for custom cable fabrication
- Mounting Brackets: Standard PCI bracket (included)
Connectors:
- Four 30-pin headers for external I/O connection
- Compatible with CONTEC’s half-pitch 96-pin cable assemblies for modular expansion
6. Installation & Setup
Requirements:
- PC with available PCI slot (32-bit, 33MHz, 5V or 3.3V signaling)
- Operating system: Windows (API-TOOL supported versions) or Linux (API-TOOL Linux driver)
- +5VDC power supply from PCI bus
Installation Steps:
1. Power off the PC and remove the cover.
2. Insert the PIO-96W(PC) card into an available PCI slot.
3. Secure the card with the bracket screw.
4. Connect external devices using CONTEC’s recommended cables and terminal blocks.
5. Power on the PC and install the driver software.
6. Configure I/O direction and interrupt settings via software.
Configuration:
- I/O direction (input/output) is software-selectable per channel.
- Interrupts can be assigned to IRQ 2–7.
- Digital filtering and debounce settings can be configured through the API.
7. Performance & Capabilities
- Speed: Input response time of 200ns and output switching time of 1µs enable high-speed digital control.
- Capacity: 96 channels allow simultaneous monitoring or control of multiple devices.
- Efficiency: Direct PCI bus communication ensures low latency and minimal CPU overhead.
- Bus Master Transfer: Supports efficient data transfer between PC memory and I/O without CPU intervention (for compatible models).
- Synchronization: Multiple boards can be synchronized using external trigger signals (optional).
- Limitations: Non-isolated TTL interface; external isolation or buffering may be required in noisy environments.
8. Standards & Compliance
- Bus Standard: PCI Local Bus Specification Revision 2.2 compliant
- Signal Standard: TTL (Transistor-Transistor Logic)
- Environmental Compliance: RoHS compliant
- Safety: Designed to meet CE marking requirements for electromagnetic compatibility (EMC)
- Software Standards: Supports Win32 API (DLL) and Linux shared library interfaces
- Industry Compatibility: Compatible with IEEE 1284 and i8255 PPI mode 0 emulation for legacy integration
9. Additional Information
Warranty:
- Standard 1-year manufacturer’s warranty covering defects in materials and workmanship.
Support:
- Technical support available via CONTEC’s global portal (www.contec.com).
- Online documentation, driver updates, and sample code provided free of charge.
Maintenance:
- No periodic maintenance required.
- Keep connectors clean and free from dust.
- Avoid exposure to excessive vibration or humidity.
Software Updates:
- API-TOOL driver suite regularly updated for compatibility with new OS versions.
- VI-DAQ LabVIEW library available for download at no cost.
Driver & Software Tools:
- API-TOOL for Windows: Provides DLL-based Win32 API functions for easy integration into custom applications.
- API-TOOL for Linux: Offers module-style device drivers and shared libraries for open-source environments.
- VI-DAQ for LabVIEW: Simplifies integration with National Instruments LabVIEW, using function formats similar to NI’s native DAQ VIs.
Documentation & Resources:
- Product datasheet and user manual (PDF)
- Example programs for C/C++, Visual Basic, and LabVIEW
- Application notes for industrial automation and data acquisition
Summary
The CONTEC PIO-96W(PC) is a robust, high-density digital I/O interface card providing 96 channels of TTL-level bi-directional I/O for PC-based control systems. Designed for industrial and laboratory environments, it delivers high-speed performance, flexible configuration, and broad software compatibility. With its PCI interface, four 30-pin connectors, and comprehensive driver support, the PIO-96W(PC) is ideal for applications requiring large-scale digital signal control, such as automated testing, process monitoring, and machine interfacing.
Its combination of speed, channel density, and software integration makes it a versatile solution for engineers and system integrators seeking reliable digital I/O expansion in PC-based automation systems.
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