PCI-7396
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- 96 Optically Isolated Digital Output Channels: Provides complete electrical isolation between the control system and field devices, enhancing system reliability and protecting against voltage transients and ground loops.
- Integrated Relay Driver Circuitry: Each channel includes a relay driver stage capable of sinking current loads ranging from 60 mA up to 350 mA, depending on the number of active channels and duty cycle.
- High-Density Termination Design: Accommodates 96 channels on a compact board footprint (113 mm × 225 mm), optimizing space utilization in control cabinets or test setups.
- Screw Terminal Connectivity: Each output channel is accessible via screw terminals, allowing secure and convenient wiring for field connections.
- 100-Pin SCSI Connector Interface: Provides a standardized, high-density connection to compatible ADLINK digital I/O cards, ensuring reliable signal transmission and simplified integration.
- Opto-Isolation for Signal Protection: Optical isolation prevents electrical noise and surges from damaging sensitive control electronics, improving system durability and safety.
- Flexible Load Driving Capability: Supports a wide range of output loads, including relays, solenoids, and indicator lamps, suitable for industrial automation and process control.
- Cable-Free Configuration: Delivered without the ACL-102100 cable, allowing users to select appropriate cable lengths or configurations for their specific installation requirements.
- Compact and Durable Construction: Designed for industrial-grade reliability, with robust PCB materials and high-quality terminal components.
- Integrated Relay Driver Circuitry: Each channel includes a relay driver stage capable of sinking current loads ranging from 60 mA up to 350 mA, depending on the number of active channels and duty cycle.
- High-Density Termination Design: Accommodates 96 channels on a compact board footprint (113 mm × 225 mm), optimizing space utilization in control cabinets or test setups.
- Screw Terminal Connectivity: Each output channel is accessible via screw terminals, allowing secure and convenient wiring for field connections.
- 100-Pin SCSI Connector Interface: Provides a standardized, high-density connection to compatible ADLINK digital I/O cards, ensuring reliable signal transmission and simplified integration.
- Opto-Isolation for Signal Protection: Optical isolation prevents electrical noise and surges from damaging sensitive control electronics, improving system durability and safety.
- Flexible Load Driving Capability: Supports a wide range of output loads, including relays, solenoids, and indicator lamps, suitable for industrial automation and process control.
- Cable-Free Configuration: Delivered without the ACL-102100 cable, allowing users to select appropriate cable lengths or configurations for their specific installation requirements.
- Compact and Durable Construction: Designed for industrial-grade reliability, with robust PCB materials and high-quality terminal components.
1. Product Overview
Product Name: TB-96DO
Model: TB-96DO
Series: Digital I/O Termination Boards
Article Number: TB-96DO
Manufacturer: ADLINK Technology Inc.
The ADLINK TB-96DO is a high-density, isolated digital output (DO) termination board designed for industrial automation, control systems, and data acquisition applications. It provides 96 optically isolated digital output channels, offering reliable signal interfacing between control hardware and field devices. The board integrates relay driver circuitry and supports a wide range of sink currents, making it suitable for driving various loads such as relays, solenoids, and indicator lamps. The TB-96DO is engineered for use with ADLINK’s digital I/O cards and features a 100-pin SCSI-type connector for direct interfacing. It is supplied without the connecting cable (ACL-102100) and is built to deliver robust performance in demanding industrial environments.
2. Key Features
- 96 Optically Isolated Digital Output Channels: Provides complete electrical isolation between the control system and field devices, enhancing system reliability and protecting against voltage transients and ground loops.
- Integrated Relay Driver Circuitry: Each channel includes a relay driver stage capable of sinking current loads ranging from 60 mA up to 350 mA, depending on the number of active channels and duty cycle.
- High-Density Termination Design: Accommodates 96 channels on a compact board footprint (113 mm × 225 mm), optimizing space utilization in control cabinets or test setups.
- Screw Terminal Connectivity: Each output channel is accessible via screw terminals, allowing secure and convenient wiring for field connections.
- 100-Pin SCSI Connector Interface: Provides a standardized, high-density connection to compatible ADLINK digital I/O cards, ensuring reliable signal transmission and simplified integration.
- Opto-Isolation for Signal Protection: Optical isolation prevents electrical noise and surges from damaging sensitive control electronics, improving system durability and safety.
- Flexible Load Driving Capability: Supports a wide range of output loads, including relays, solenoids, and indicator lamps, suitable for industrial automation and process control.
- Cable-Free Configuration: Delivered without the ACL-102100 cable, allowing users to select appropriate cable lengths or configurations for their specific installation requirements.
- Compact and Durable Construction: Designed for industrial-grade reliability, with robust PCB materials and high-quality terminal components.
3. Technical Specifications
- Product Type: Isolated Digital Output Termination Board
- Number of Channels: 96 optically isolated digital output channels
- Isolation Type: Opto-isolated outputs
- Output Type: Relay driver outputs (open collector type)
- Sink Current Capability: 60 mA to 350 mA per channel (dependent on number of active channels and duty cycle)
- Connector Type: 100-pin SCSI connector (for interface to I/O card)
- Terminal Type: Screw terminals for field wiring
- Dimensions: 113 mm (width) × 225 mm (length)
- Weight: Approximately 0.3–0.5 kg (typical, depending on configuration)
- Material: High-quality FR-4 PCB substrate with industrial-grade terminal blocks
- Operating Voltage: Determined by connected I/O card and external power supply (typically 5–24 VDC for relay driver circuits)
- Mounting Type: Panel or DIN-rail mountable (depending on user configuration)
- Cable Compatibility: ACL-102100 (not included)
- Environmental Conditions:
- Operating Temperature: 0°C to +50°C (typical industrial range)
- Storage Temperature: -20°C to +70°C
- Humidity: 10% to 90% RH, non-condensing
4. Functionality
The TB-96DO serves as a termination and isolation interface between a host digital I/O card and external field devices. Each of the 96 channels provides an optically isolated digital output path, ensuring that control signals from the host system are electrically separated from the field wiring. The onboard relay driver circuitry allows the board to sink current loads directly, enabling it to drive external relays, solenoids, or other actuators.
Operation Principle:
- The host I/O card sends digital output signals through the 100-pin SCSI connector.
- Each signal passes through an opto-isolator, which converts the electrical signal into an optical signal and back, ensuring galvanic isolation.
- The isolated signal then drives a transistor-based relay driver circuit capable of sinking current to ground, activating the connected load.
- Screw terminals provide easy access for connecting external devices to each output channel.
Use Cases and Applications:
- Industrial automation systems requiring high channel density for output control.
- PLC and SCADA systems for controlling relays, solenoids, and indicator lamps.
- Test and measurement setups where multiple isolated outputs are needed.
- Process control systems requiring electrical isolation between control logic and field devices.
- Laboratory and R&D environments for prototyping and signal interfacing.
Compatibility:
- Designed for use with ADLINK digital I/O cards featuring a 100-pin SCSI interface.
- Compatible with standard industrial control systems and relay modules.
- Can be integrated into custom control panels or test benches.
5. Components & Accessories
Included Items:
- TB-96DO termination board (without cable)
- Integrated screw terminal blocks for 96 output channels
- 100-pin SCSI connector interface
Optional Accessories:
- ACL-102100 Cable: 100-pin SCSI-type cable for connecting the TB-96DO to compatible ADLINK I/O cards (not included).
- Mounting Hardware: Optional DIN-rail or panel mounting kits (depending on installation requirements).
- Protective Enclosures: Optional protective housings for harsh industrial environments.
Connectors and Interfaces:
- Field Side: Screw terminals for each of the 96 output channels, providing secure and easy wiring.
- System Side: 100-pin SCSI connector for communication with the host I/O card.
6. Installation & Setup
Requirements:
- Compatible ADLINK digital I/O card with a 100-pin SCSI connector.
- Appropriate power supply for relay driver circuits (typically 5–24 VDC).
- ACL-102100 or equivalent cable for connection between the I/O card and the TB-96DO.
Mounting Options:
- The board can be mounted on a flat panel surface using screws or standoffs.
- Optional DIN-rail mounting brackets can be used for integration into industrial control cabinets.
Configuration Steps:
1. Secure the TB-96DO board in the desired mounting location.
2. Connect the 100-pin SCSI cable (ACL-102100) between the TB-96DO and the host I/O card.
3. Wire external devices (relays, solenoids, lamps) to the screw terminals corresponding to each output channel.
4. Verify correct polarity and wiring connections.
5. Power on the system and configure the host I/O card software to control the output channels.
Safety Considerations:
- Ensure that all wiring is performed with power disconnected.
- Observe proper grounding and shielding practices to minimize electrical noise.
- Do not exceed the maximum sink current per channel.
7. Performance & Capabilities
Output Performance:
- Each channel can sink between 60 mA and 350 mA, depending on the number of active channels and duty cycle.
- Capable of driving a wide range of inductive and resistive loads.
- Opto-isolation ensures minimal signal interference and high noise immunity.
Speed and Response:
- Fast switching capability suitable for most industrial control applications.
- Response time primarily determined by the opto-isolator and driver circuitry, typically in the microsecond range.
Capacity and Efficiency:
- 96 channels provide high output density, reducing the number of boards required for large systems.
- Efficient power handling and thermal design allow continuous operation under typical industrial loads.
Limitations:
- Cable (ACL-102100) not included; must be purchased separately.
- Sink current capability decreases as more channels are simultaneously active due to thermal and power constraints.
- Designed primarily for digital output applications; not suitable for analog signal interfacing.
8. Standards & Compliance
Certifications and Compliance:
- Designed and manufactured in accordance with ADLINK’s industrial quality standards.
- Complies with CE and FCC requirements for electromagnetic compatibility (EMC).
- Meets RoHS (Restriction of Hazardous Substances) directives for environmental compliance.
- Follows standard industrial safety and isolation practices for digital I/O hardware.
Industry Standards:
- 100-pin SCSI connector pinout compatible with ADLINK and other standard digital I/O interface conventions.
- Opto-isolation and relay driver design conform to common industrial control interface standards.
9. Additional Information
Warranty:
- Standard ADLINK limited warranty (typically one year) covering manufacturing defects and component failures under normal operating conditions.
Support:
- Comprehensive technical documentation, including user manuals, wiring diagrams, and pinout tables, available from ADLINK’s official website.
- Technical support provided through ADLINK’s global service network.
Maintenance:
- Minimal maintenance required; periodic inspection of terminal connections recommended.
- Ensure terminals are free from dust and corrosion for optimal performance.
- Replace damaged cables or connectors as needed.
Updates and Compatibility:
- Fully compatible with ADLINK’s range of digital I/O cards and accessories.
- Firmware or software updates (if applicable) provided through ADLINK’s support channels.
- Future-proof design ensures continued compatibility with evolving ADLINK I/O platforms.
Summary
The ADLINK TB-96DO is a robust, high-density, 96-channel isolated digital output termination board engineered for industrial automation and control applications. It combines opto-isolation, integrated relay driver circuitry, and flexible load-driving capabilities in a compact 113 × 225 mm form factor. With screw terminal connections, a 100-pin SCSI interface, and support for sink currents up to 350 mA, the TB-96DO provides a reliable and efficient interface between control systems and field devices. Its design emphasizes electrical isolation, signal integrity, and ease of integration, making it an ideal solution for complex digital output configurations in industrial, laboratory, and process control environments.
Product Name: TB-96DO
Model: TB-96DO
Series: Digital I/O Termination Boards
Article Number: TB-96DO
Manufacturer: ADLINK Technology Inc.
The ADLINK TB-96DO is a high-density, isolated digital output (DO) termination board designed for industrial automation, control systems, and data acquisition applications. It provides 96 optically isolated digital output channels, offering reliable signal interfacing between control hardware and field devices. The board integrates relay driver circuitry and supports a wide range of sink currents, making it suitable for driving various loads such as relays, solenoids, and indicator lamps. The TB-96DO is engineered for use with ADLINK’s digital I/O cards and features a 100-pin SCSI-type connector for direct interfacing. It is supplied without the connecting cable (ACL-102100) and is built to deliver robust performance in demanding industrial environments.
2. Key Features
- 96 Optically Isolated Digital Output Channels: Provides complete electrical isolation between the control system and field devices, enhancing system reliability and protecting against voltage transients and ground loops.
- Integrated Relay Driver Circuitry: Each channel includes a relay driver stage capable of sinking current loads ranging from 60 mA up to 350 mA, depending on the number of active channels and duty cycle.
- High-Density Termination Design: Accommodates 96 channels on a compact board footprint (113 mm × 225 mm), optimizing space utilization in control cabinets or test setups.
- Screw Terminal Connectivity: Each output channel is accessible via screw terminals, allowing secure and convenient wiring for field connections.
- 100-Pin SCSI Connector Interface: Provides a standardized, high-density connection to compatible ADLINK digital I/O cards, ensuring reliable signal transmission and simplified integration.
- Opto-Isolation for Signal Protection: Optical isolation prevents electrical noise and surges from damaging sensitive control electronics, improving system durability and safety.
- Flexible Load Driving Capability: Supports a wide range of output loads, including relays, solenoids, and indicator lamps, suitable for industrial automation and process control.
- Cable-Free Configuration: Delivered without the ACL-102100 cable, allowing users to select appropriate cable lengths or configurations for their specific installation requirements.
- Compact and Durable Construction: Designed for industrial-grade reliability, with robust PCB materials and high-quality terminal components.
3. Technical Specifications
- Product Type: Isolated Digital Output Termination Board
- Number of Channels: 96 optically isolated digital output channels
- Isolation Type: Opto-isolated outputs
- Output Type: Relay driver outputs (open collector type)
- Sink Current Capability: 60 mA to 350 mA per channel (dependent on number of active channels and duty cycle)
- Connector Type: 100-pin SCSI connector (for interface to I/O card)
- Terminal Type: Screw terminals for field wiring
- Dimensions: 113 mm (width) × 225 mm (length)
- Weight: Approximately 0.3–0.5 kg (typical, depending on configuration)
- Material: High-quality FR-4 PCB substrate with industrial-grade terminal blocks
- Operating Voltage: Determined by connected I/O card and external power supply (typically 5–24 VDC for relay driver circuits)
- Mounting Type: Panel or DIN-rail mountable (depending on user configuration)
- Cable Compatibility: ACL-102100 (not included)
- Environmental Conditions:
- Operating Temperature: 0°C to +50°C (typical industrial range)
- Storage Temperature: -20°C to +70°C
- Humidity: 10% to 90% RH, non-condensing
4. Functionality
The TB-96DO serves as a termination and isolation interface between a host digital I/O card and external field devices. Each of the 96 channels provides an optically isolated digital output path, ensuring that control signals from the host system are electrically separated from the field wiring. The onboard relay driver circuitry allows the board to sink current loads directly, enabling it to drive external relays, solenoids, or other actuators.
Operation Principle:
- The host I/O card sends digital output signals through the 100-pin SCSI connector.
- Each signal passes through an opto-isolator, which converts the electrical signal into an optical signal and back, ensuring galvanic isolation.
- The isolated signal then drives a transistor-based relay driver circuit capable of sinking current to ground, activating the connected load.
- Screw terminals provide easy access for connecting external devices to each output channel.
Use Cases and Applications:
- Industrial automation systems requiring high channel density for output control.
- PLC and SCADA systems for controlling relays, solenoids, and indicator lamps.
- Test and measurement setups where multiple isolated outputs are needed.
- Process control systems requiring electrical isolation between control logic and field devices.
- Laboratory and R&D environments for prototyping and signal interfacing.
Compatibility:
- Designed for use with ADLINK digital I/O cards featuring a 100-pin SCSI interface.
- Compatible with standard industrial control systems and relay modules.
- Can be integrated into custom control panels or test benches.
5. Components & Accessories
Included Items:
- TB-96DO termination board (without cable)
- Integrated screw terminal blocks for 96 output channels
- 100-pin SCSI connector interface
Optional Accessories:
- ACL-102100 Cable: 100-pin SCSI-type cable for connecting the TB-96DO to compatible ADLINK I/O cards (not included).
- Mounting Hardware: Optional DIN-rail or panel mounting kits (depending on installation requirements).
- Protective Enclosures: Optional protective housings for harsh industrial environments.
Connectors and Interfaces:
- Field Side: Screw terminals for each of the 96 output channels, providing secure and easy wiring.
- System Side: 100-pin SCSI connector for communication with the host I/O card.
6. Installation & Setup
Requirements:
- Compatible ADLINK digital I/O card with a 100-pin SCSI connector.
- Appropriate power supply for relay driver circuits (typically 5–24 VDC).
- ACL-102100 or equivalent cable for connection between the I/O card and the TB-96DO.
Mounting Options:
- The board can be mounted on a flat panel surface using screws or standoffs.
- Optional DIN-rail mounting brackets can be used for integration into industrial control cabinets.
Configuration Steps:
1. Secure the TB-96DO board in the desired mounting location.
2. Connect the 100-pin SCSI cable (ACL-102100) between the TB-96DO and the host I/O card.
3. Wire external devices (relays, solenoids, lamps) to the screw terminals corresponding to each output channel.
4. Verify correct polarity and wiring connections.
5. Power on the system and configure the host I/O card software to control the output channels.
Safety Considerations:
- Ensure that all wiring is performed with power disconnected.
- Observe proper grounding and shielding practices to minimize electrical noise.
- Do not exceed the maximum sink current per channel.
7. Performance & Capabilities
Output Performance:
- Each channel can sink between 60 mA and 350 mA, depending on the number of active channels and duty cycle.
- Capable of driving a wide range of inductive and resistive loads.
- Opto-isolation ensures minimal signal interference and high noise immunity.
Speed and Response:
- Fast switching capability suitable for most industrial control applications.
- Response time primarily determined by the opto-isolator and driver circuitry, typically in the microsecond range.
Capacity and Efficiency:
- 96 channels provide high output density, reducing the number of boards required for large systems.
- Efficient power handling and thermal design allow continuous operation under typical industrial loads.
Limitations:
- Cable (ACL-102100) not included; must be purchased separately.
- Sink current capability decreases as more channels are simultaneously active due to thermal and power constraints.
- Designed primarily for digital output applications; not suitable for analog signal interfacing.
8. Standards & Compliance
Certifications and Compliance:
- Designed and manufactured in accordance with ADLINK’s industrial quality standards.
- Complies with CE and FCC requirements for electromagnetic compatibility (EMC).
- Meets RoHS (Restriction of Hazardous Substances) directives for environmental compliance.
- Follows standard industrial safety and isolation practices for digital I/O hardware.
Industry Standards:
- 100-pin SCSI connector pinout compatible with ADLINK and other standard digital I/O interface conventions.
- Opto-isolation and relay driver design conform to common industrial control interface standards.
9. Additional Information
Warranty:
- Standard ADLINK limited warranty (typically one year) covering manufacturing defects and component failures under normal operating conditions.
Support:
- Comprehensive technical documentation, including user manuals, wiring diagrams, and pinout tables, available from ADLINK’s official website.
- Technical support provided through ADLINK’s global service network.
Maintenance:
- Minimal maintenance required; periodic inspection of terminal connections recommended.
- Ensure terminals are free from dust and corrosion for optimal performance.
- Replace damaged cables or connectors as needed.
Updates and Compatibility:
- Fully compatible with ADLINK’s range of digital I/O cards and accessories.
- Firmware or software updates (if applicable) provided through ADLINK’s support channels.
- Future-proof design ensures continued compatibility with evolving ADLINK I/O platforms.
Summary
The ADLINK TB-96DO is a robust, high-density, 96-channel isolated digital output termination board engineered for industrial automation and control applications. It combines opto-isolation, integrated relay driver circuitry, and flexible load-driving capabilities in a compact 113 × 225 mm form factor. With screw terminal connections, a 100-pin SCSI interface, and support for sink currents up to 350 mA, the TB-96DO provides a reliable and efficient interface between control systems and field devices. Its design emphasizes electrical isolation, signal integrity, and ease of integration, making it an ideal solution for complex digital output configurations in industrial, laboratory, and process control environments.
Keine Manuals/Kataloge verfügbar.
- PCI-7396 - PCI High Current 96chan DIO Card w COS and readback
- ACL-102100-1 - 100pin SCSI-II cable 1m
- ACL-102100-2 - 100pin SCSI-II cable 2m
