Comprehensive Product Summary – DIN-100M15 Termination Board with 1.5m Cable for PCI-8136 Servo Driver Interface

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### 1. Product Overview

Product Name: DIN-100M15
Article Number: DIN-100M15
Model/Series: 100-pin SCSI-II Termination Board for PCI-8136 Servo Driver Interface
Manufacturer: ADLINK Technology Inc.
Product Type: DIN-rail mounted termination board with integrated 1.5-meter SCSI-II cable
Associated Controller Card: PCI-8136 6-Channel Quadrature Encoder and Multi-Function I/O Card

The ADLINK DIN-100M15 is a dedicated termination and interface board designed for use with the PCI-8136 servo driver and motion control card. It provides a robust, industrial-grade connection between the PCI-8136’s 100-pin SCSI-II connector and field wiring or servo driver systems. The DIN-100M15 is engineered for DIN-rail installation, offering a compact, reliable, and easily maintainable interface solution for industrial automation, motion control, and data acquisition systems.

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### 2. Key Features

- 100-pin SCSI-II Interface: Provides a direct, shielded connection between the PCI-8136 card and external servo driver or I/O devices.
- DIN-Rail Mountable: Designed for quick installation in industrial control cabinets and enclosures.
- 1.5-Meter Shielded Cable: Ensures signal integrity and noise immunity in electrically noisy environments.
- Full Compatibility with PCI-8136: Supports all analog, digital, and pulse I/O channels of the PCI-8136 card.
- High Isolation: Maintains the 2500V DC optical isolation provided by the PCI-8136 for safe operation in industrial environments.
- Comprehensive Signal Access: Breaks out all analog input/output, digital input/output, and pulse train signals for easy wiring and diagnostics.
- Robust Construction: Industrial-grade materials and connectors ensure long-term reliability under continuous operation.
- Ease of Maintenance: Clearly labeled terminal points and pin assignments simplify troubleshooting and system integration.

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### 3. Technical Specifications

Electrical Interface:
- Connector Type: 100-pin SCSI-II (male/female pair)
- Cable Length: 1.5 meters (shielded, twisted-pair cable)
- Signal Type: Differential and single-ended analog/digital signals
- Isolation Voltage: 2500V DC (matches PCI-8136 isolation rating)

Mechanical Characteristics:
- Mounting Type: DIN-rail (standard 35mm rail)
- Dimensions (approx.): 180 mm (L) × 80 mm (W) × 40 mm (H)
- Weight: ~0.45 kg (including cable)
- Material: Industrial-grade FR-4 PCB with metal DIN-rail clip and ABS housing
- Cable Jacket: PVC-insulated, EMI-shielded

Environmental Conditions:
- Operating Temperature: 0°C to +60°C
- Storage Temperature: -20°C to +85°C
- Relative Humidity: 10%–90% non-condensing

Electrical Ratings:
- Signal Voltage Range: ±10V for analog channels
- Current Capacity (Digital Outputs): Up to 100mA per channel (typical), 268mA max per channel (total 500mA)
- Analog Input Range: ±10VDC or 0–20mA (selectable via 124Ω DIP resistor)
- Analog Output Range: ±10VDC (16-bit resolution)

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### 4. Functionality

The DIN-100M15 serves as a termination and breakout interface for the PCI-8136 motion control and data acquisition card. It provides a convenient means to connect servo drivers, sensors, actuators, and other field devices to the PCI-8136’s analog, digital, and pulse I/O channels.

Functional Overview:
- Analog Input/Output: Routes six 12-bit analog input channels and six 16-bit analog output channels from the PCI-8136 to accessible terminal points.
- Digital I/O: Provides access to 19 opto-isolated digital inputs and 7 open-collector digital outputs.
- Pulse I/O: Supports six differential pulse input channels (up to 3 MHz) and six differential pulse output channels (up to 500 kHz).
- Timer and Interrupt Lines: Carries the 24-bit programmable timer and interrupt signals for synchronization and event triggering.

Typical Applications:
- Servo motor control and feedback systems
- Industrial automation and motion control
- Machine vision synchronization
- Data acquisition and process monitoring
- Robotics and CNC machinery
- Test and measurement systems

Compatibility:
- Fully compatible with ADLINK PCI-8136 card
- Supports Windows 95/98/NT/2000 environments via ADLINK-provided DLLs
- Compatible with BC3.1 library under DOS for legacy systems

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### 5. Components & Accessories

Included Items:
- DIN-100M15 termination board
- 1.5-meter 100-pin SCSI-II shielded cable
- Mounting hardware for DIN-rail installation
- Quick reference pin assignment guide

Optional Accessories:
- DIN-100M30: Same termination board with 3-meter cable for extended reach
- Replacement 100-pin SCSI-II cables (various lengths)
- PCI-8136 motion control card (sold separately)

Connectors and Pin Assignments:
- CN1: Digital input/output and alarm signals (e.g., DI18/ALM)
- CN3: Differential analog and pulse I/O channels
- 6 differential input channels (A/B phase, CW/CCW, Pulse/Direction)
- 6 differential output channels (Pulse/Direction, CW/CCW, A/B Phase)
- Analog channels: DAC1, DAC2, ADC1–ADC6 (+/- pairs)
- Ground reference: AGND

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### 6. Installation & Setup

Requirements:
- Compatible PCI-8136 card installed in a host PC with available 32-bit PCI slot
- DIN-rail mounting space within control cabinet
- Proper grounding and shielding for noise-sensitive environments

Installation Steps:
1. Mount the DIN-100M15 securely on a standard 35mm DIN rail.
2. Connect the 100-pin SCSI-II cable between the PCI-8136 card and the DIN-100M15 board.
3. Verify that the cable connectors are fully seated and secured with locking screws.
4. Wire external devices (servo drivers, sensors, actuators) to the labeled terminal points on the DIN-100M15.
5. Ensure that analog and digital grounds (AGND, DGND) are properly referenced.
6. Power up the system and verify signal integrity using ADLINK’s diagnostic utilities.

Configuration:
- Analog input range selection (±10V or 0–20mA) is configured by soldering or removing the supplied 124Ω DIP resistor on the PCI-8136 card.
- Pulse input/output modes (A/B phase, CW/CCW, Pulse/Direction) are software programmable via ADLINK driver libraries.
- Digital I/O logic levels and interrupt assignments are configured through the PCI-8136 software interface.

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### 7. Performance & Capabilities

Analog Performance:
- Analog Input: 6 channels, 12-bit resolution, 133 kHz sampling rate, ±10V or 0–20mA input range
- Analog Output: 6 channels, 16-bit resolution, ±10V output range, single-ended with common AGND

Digital I/O Performance:
- Digital Inputs: 19 opto-isolated channels, 2500Vrms isolation, logic “1” = open circuit, logic “0” = current flow (<20mA)
- Digital Outputs: 7 open-collector outputs, 2500Vrms isolation, max 10 kHz switching frequency, 100mA typical per channel

Pulse I/O Performance:
- Pulse Inputs (Counters): 6 differential channels, 32-bit counters, up to 3 MHz input rate, programmable modes (A/B phase, CW/CCW, Pulse/Direction)
- Pulse Outputs (Generators): 6 differential channels, up to 500 kHz output frequency, programmable modes (Pulse/Direction, CW/CCW, A/B Phase)

Timer and Interrupt:
- One 24-bit programmable timer with 33 MHz base clock
- Supports interrupt generation for precise timing and synchronization

System Throughput:
- High-speed data transfer via 32-bit PCI bus interface
- Plug-and-play configuration for Windows-based systems

Limitations:
- Analog input and output channels share a common ground (AGND), requiring careful grounding in mixed-signal environments.
- Maximum total current for digital outputs limited to 500mA.
- Cable length limited to 1.5m (use DIN-100M30 for longer distances).

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### 8. Standards & Compliance

Electrical and Safety Standards:
- Optical Isolation: 2500V DC (meets industrial safety requirements)
- EMC Compliance: Designed for industrial environments with EMI shielding
- Connector Standard: SCSI-II 100-pin interface (ANSI X3T9.2 compliant)

Regulatory Compliance:
- CE Mark (EMC and Low Voltage Directive compliance)
- RoHS Compliant (Restriction of Hazardous Substances)
- Designed and manufactured under ISO 9001 quality management system

Software and Interface Standards:
- 32-bit PCI bus (Plug & Play compliant)
- Supported Operating Systems: Windows 95/98/NT/2000
- Software Libraries: ADLINK DLLs and BC3.1 library for DOS

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### 9. Additional Information

Warranty:
- Standard 2-year limited warranty from ADLINK Technology covering manufacturing defects and hardware failures under normal use conditions.

Technical Support:
- Comprehensive technical documentation, including user manuals, pinout diagrams, and software libraries, available from ADLINK’s official website.
- Email and phone-based technical support for installation, configuration, and troubleshooting.

Maintenance:
- Periodic inspection of cable connections and terminal screws recommended.
- Keep the board free from dust and moisture; use in a controlled industrial environment.
- No user-serviceable internal components; return to ADLINK for repair or replacement if defective.

Firmware and Software Updates:
- Driver and library updates available through ADLINK’s support portal.
- Backward compatibility maintained with legacy PCI-8136 software packages.

Ordering Information:
- DIN-100M15: Termination board with 1.5m cable (standard model)
- DIN-100M30: Termination board with 3m cable (extended model)
- PCI-8136: 6-CH Quadrature Encoder and Multi-Function I/O Card (required for operation)

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### Summary

The ADLINK DIN-100M15 is a precision-engineered termination board designed to complement the PCI-8136 multi-function I/O and motion control card. It provides a reliable, noise-immune, and easily maintainable interface between the PCI-8136 and external servo systems or industrial I/O devices. With its 100-pin SCSI-II connection, DIN-rail mounting capability, and 1.5-meter shielded cable, the DIN-100M15 ensures robust signal transmission and simplified wiring in demanding industrial environments.

Supporting full access to the PCI-8136’s analog, digital, and pulse I/O channels, the DIN-100M15 is ideal for applications in motion control, automation, robotics, and data acquisition. Its adherence to industrial standards, high isolation, and compatibility with ADLINK’s software ecosystem make it a dependable choice for system integrators and OEMs seeking a high-performance, modular I/O interface solution.