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- Ethernet-Based Architecture:
Operates over standard 10/100 Mbps Ethernet using TCP/IP, supporting up to 100 meters of cable length for flexible deployment.
- 4-Axis Motion Control:
Provides 4 independent channels for servo or stepper motor control via pulse wave I/O, supporting OUT/DIR, CW/CCW, and AB phase drive modes.
- Scalable Multi-Axis System:
Supports up to 4 EMX-100 units per system, enabling control of up to 16 axes through a single PC.
- High-Speed Pulse Output:
Maximum pulse output rate of 4 Mpps per channel ensures precise and rapid motion control.
- Position Compare and Trigger Output:
Two-axis position comparison and trigger output for synchronization with external devices such as cameras or sensors.
- Comprehensive Motion Profiles:
Supports trapezoidal and S-curve velocity profiles, point-to-point motion, linear interpolation (2-axis), jog mode, and multiple homing modes.
- Isolated Digital I/O:
32 optically isolated digital inputs and 14 optically isolated digital outputs with 3750 Vrms isolation for robust industrial operation.
- Software Integration:
Includes ADLINK’s MotionCreator Pro 2 software for configuration, testing, and motion programming. Compatible with C++, C#, and VB.NET via APS library DLLs.
- Plug-and-Play Setup:
Simplified installation and configuration through Ethernet connectivity and intuitive software tools.
- Environmental and Safety Compliance:
CE, FCC, and RoHS compliant, with built-in overvoltage and overcurrent protection.
Operates over standard 10/100 Mbps Ethernet using TCP/IP, supporting up to 100 meters of cable length for flexible deployment.
- 4-Axis Motion Control:
Provides 4 independent channels for servo or stepper motor control via pulse wave I/O, supporting OUT/DIR, CW/CCW, and AB phase drive modes.
- Scalable Multi-Axis System:
Supports up to 4 EMX-100 units per system, enabling control of up to 16 axes through a single PC.
- High-Speed Pulse Output:
Maximum pulse output rate of 4 Mpps per channel ensures precise and rapid motion control.
- Position Compare and Trigger Output:
Two-axis position comparison and trigger output for synchronization with external devices such as cameras or sensors.
- Comprehensive Motion Profiles:
Supports trapezoidal and S-curve velocity profiles, point-to-point motion, linear interpolation (2-axis), jog mode, and multiple homing modes.
- Isolated Digital I/O:
32 optically isolated digital inputs and 14 optically isolated digital outputs with 3750 Vrms isolation for robust industrial operation.
- Software Integration:
Includes ADLINK’s MotionCreator Pro 2 software for configuration, testing, and motion programming. Compatible with C++, C#, and VB.NET via APS library DLLs.
- Plug-and-Play Setup:
Simplified installation and configuration through Ethernet connectivity and intuitive software tools.
- Environmental and Safety Compliance:
CE, FCC, and RoHS compliant, with built-in overvoltage and overcurrent protection.
Comprehensive Product Summary: ADLINK EMX-100 Ethernet-Based 4-Axis Motion Control Module
### 1. Product Overview
Product Name: EMX-100
Model: EMX-100
Series: Ethernet-Based Motion Controllers
Article Number: EMX-100
Manufacturer: ADLINK Technology Inc.
Part Number: 50-1Z257-1010
Manual Revision: 1.0 (April 17, 2019)
The ADLINK EMX-100 is a compact, Ethernet-based 4-axis motion control module designed for high-performance servo and stepper motor control applications. It integrates advanced motion control functions, digital I/O, and Ethernet connectivity into a single, space-efficient unit. The EMX-100 eliminates the need for PCI motion control cards or real-time operating systems, making it ideal for distributed motion control in compact machine automation environments.
### 2. Key Features
- Ethernet-Based Architecture:
Operates over standard 10/100 Mbps Ethernet using TCP/IP, supporting up to 100 meters of cable length for flexible deployment.
- 4-Axis Motion Control:
Provides 4 independent channels for servo or stepper motor control via pulse wave I/O, supporting OUT/DIR, CW/CCW, and AB phase drive modes.
- Scalable Multi-Axis System:
Supports up to 4 EMX-100 units per system, enabling control of up to 16 axes through a single PC.
- High-Speed Pulse Output:
Maximum pulse output rate of 4 Mpps per channel ensures precise and rapid motion control.
- Position Compare and Trigger Output:
Two-axis position comparison and trigger output for synchronization with external devices such as cameras or sensors.
- Comprehensive Motion Profiles:
Supports trapezoidal and S-curve velocity profiles, point-to-point motion, linear interpolation (2-axis), jog mode, and multiple homing modes.
- Isolated Digital I/O:
32 optically isolated digital inputs and 14 optically isolated digital outputs with 3750 Vrms isolation for robust industrial operation.
- Software Integration:
Includes ADLINK’s MotionCreator Pro 2 software for configuration, testing, and motion programming. Compatible with C++, C#, and VB.NET via APS library DLLs.
- Plug-and-Play Setup:
Simplified installation and configuration through Ethernet connectivity and intuitive software tools.
- Environmental and Safety Compliance:
CE, FCC, and RoHS compliant, with built-in overvoltage and overcurrent protection.
### 3. Technical Specifications
Physical Characteristics:
- Dimensions: 215 mm (L) × 164 mm (W) × 39 mm (H)
- Weight: 1030 ±10 g
- Mounting: 4-point screw lock
- Cooling: Natural air convection
- IP Rating: IP00 (manual) / IP20 (spec sheet)
Power Requirements:
- Input Voltage: 24 VDC ±10%
- Power Consumption: 11.48 W
- Overvoltage Protection: ≥ 28 V
- Overcurrent Protection: ≥ 1.25 A
- Fuse: 3.15A/250V (replaceable)
Environmental Conditions:
- Operating Temperature: 0°C to 50°C (manual) / up to 70°C (spec sheet)
- Storage Temperature: -20°C to 70°C
- Humidity: ≤ 80% RH (non-condensing)
Network Interface:
- Physical Layer: 10/100 Mbps Ethernet
- Protocol: Standard TCP/IP (Intranet communication only)
- Topology: Star topology via switch or hub
- Communication Library: ADLINK APS library
### 4. Functionality
The EMX-100 functions as a distributed motion controller that communicates with a host PC via Ethernet. It generates high-speed pulse signals to drive servo or stepper motors and receives encoder feedback for closed-loop control. The controller supports both relative and absolute positioning, velocity control, and interpolation between axes.
Supported Motion Modes:
- Relative/Absolute Position Control
- Velocity Control
- Trapezoidal and S-Curve Profiles
- Jog Mode
- Linear Interpolation (2-axis)
- Homing Modes (ORG, EL, EZ signals)
Dedicated Motion I/O Functions:
- Digital Inputs: Servo Alarm, In-Position, Servo Ready, Home, Positive/Negative Limit
- Digital Outputs: Servo ON/OFF, Alarm Reset, Deviation Counter Clear, Emergency Stop
Use Cases and Applications:
- Semiconductor and electronics assembly
- Pick-and-place automation
- Inspection and vision-triggered motion
- Packaging and labeling systems
- CNC and precision positioning equipment
Compatibility:
- Servo and stepper motor drives supporting pulse wave I/O
- Compatible with Mitsubishi, Panasonic, Yaskawa, and Delta servo amplifiers via dedicated cables
- Software integration with Windows 7/10 (32/64-bit) environments
### 5. Components & Accessories
Included Items:
- EMX-100 Motion Controller
- Power Connector (5-pin Phoenix)
- Dedicated Motion I/O Connectors (8-pin Phoenix ×2)
- General Digital Output Connectors (9-pin Phoenix ×2)
- General Digital Input Connectors (10-pin Phoenix ×4)
- User Manual and Software Utilities
Optional Accessories:
- HSL-4XMO-DM Cable: For Mitsubishi MR-J2S-A servo amplifiers (1 m, 2 m, 3 m)
- 4XMO-DM-J3 Cable: For Mitsubishi MR-J3 servo amplifiers (2 m)
- HSL-4XMO-DP Cable: For Panasonic MINAS A4/A5 amplifiers (1 m, 1.5 m, 2 m)
- HSL-4XMO-DY Cable: For Yaskawa Sigma V amplifiers (1 m, 2 m, 3 m)
- 4XMO-DA Cable: For Delta A2 servo amplifiers (3 m)
- 4XMO-Open Cable: 26-pin SCSI to open wire (1 m, 2 m)
### 6. Installation & Setup
Mounting:
- Install using four corner screw holes on a control panel or distribution box.
- Ensure adequate ventilation for natural air cooling.
Network Configuration:
- Connect via CAT5e or higher Ethernet cable.
- Default IP address: 192.168.0.1 (resettable via hardware button).
- Up to four EMX-100 units can be connected to a single PC using a switch or multiple Ethernet ports.
Power Connection:
- 24 VDC input via 5-pin Phoenix connector.
- Separate grounding for PE, IGND, and DICOM to prevent interference.
Software Setup:
- Install MotionCreator Pro 2 and APS library from ADLINK’s website.
- Configure IP settings using the Set IP Tool.
- Verify communication and axis configuration through MotionCreator Pro 2.
Reset Procedure:
- Press and hold the reset button for 5 seconds to restart.
- Hold for 14 seconds to restore factory defaults (IP and axis parameters).
### 7. Performance & Capabilities
Motion Control:
- Channels: 4 independent axes
- Positioning Range: ±2,147,483,647 pulses
- Max Pulse Output Rate: 4 Mpps
- Encoder Input Frequency: 4 MHz (under 4× AB phase)
- Supported Motor Types: Servo and stepper motors via pulse I/O
Triggering and Synchronization:
- 2-axis position compare and trigger output
- Trigger Pulse Width: 64 µs / 256 µs / 1000 µs
- Continuous Trigger Frequency: Up to 500 Hz
Digital I/O:
- Inputs: 32 optically isolated, 24 VDC ±10%
- Outputs: 14 optically isolated, 40 mA max per channel
- Isolation Voltage: 3750 Vrms
API and Software Response:
- Command Execution: 2 ms
- Feedback Response: <1 ms
- State Update: 2 ms
System Expansion:
- Up to 4 EMX-100 modules per PC (16 axes total)
- Ethernet communication distance up to 100 meters
Limitations:
- Single 2-axis interpolation set per module
- IP00/IP20 protection—requires installation in a protected enclosure
### 8. Standards & Compliance
- Electrical Safety: Overvoltage and overcurrent protection integrated
- Environmental Compliance: RoHS and WEEE compliant
- Certifications: CE and FCC
- Isolation: 3750 Vrms optical isolation for digital I/O
- IP Rating: IP00/IP20 (depending on configuration)
- California Proposition 65 Warning: Contains materials known to cause cancer or reproductive harm (see www.P65Warnings.ca.gov)
Environmental Responsibility:
ADLINK adheres to EU RoHS and WEEE directives, ensuring environmentally responsible manufacturing and disposal practices.
### 9. Additional Information
Warranty & Support:
- Standard ADLINK limited warranty (contact regional office for details).
- Technical support available via [Ask an Expert](http://askanexpert.adlinktech.com).
Maintenance:
- No user-serviceable parts inside.
- Clean with dry air or soft cloth; avoid liquids.
- Replace fuse (3.15A/250V) only with identical rating.
Firmware Updates:
- Performed via ADLINK’s sw_update.exe utility.
- Update process indicated by Error LED sequence.
- Typical update duration: ~16 seconds.
Safety Instructions:
- Operate within specified temperature and humidity ranges.
- Disconnect power before installation or maintenance.
- Use only in controlled industrial environments.
- Observe grounding and isolation guidelines to prevent electrical hazards.
Manufacturer Contact Information:
- ADLINK Technology, Inc.
9F, No.166 Jian Yi Road, Zhonghe District, New Taipei City 235, Taiwan
Tel: +886-2-8226-5877 | Email: service@adlinktech.com
- ADLINK Technology (USA):
5215 Hellyer Avenue #110, San Jose, CA 95138, USA
Tel: +1-408-360-0200 | Toll-Free (USA): +1-800-966-5200
- ADLINK Technology (China):
300 Fang Chun Rd., Zhangjiang Hi-Tech Park, Shanghai 201203, China
Tel: +86-21-5132-8988
- LiPPERT ADLINK Technology GmbH (Germany):
Hans-Thoma-Strasse 11, D-68163 Mannheim, Germany
Tel: +49-621-43214-0
Website: [www.adlinktech.com](http://www.adlinktech.com)
### Summary
The ADLINK EMX-100 Ethernet-Based 4-Axis Motion Control Module is a high-performance, compact, and networked motion controller designed for industrial automation systems requiring precise multi-axis control. With its Ethernet-based communication, isolated I/O, and compatibility with major servo drive brands, it provides a scalable and flexible solution for distributed motion control. The inclusion of MotionCreator Pro 2 software and APS library ensures rapid development and integration into Windows-based control systems. Its robust design, compliance with international standards, and ease of setup make it a reliable choice for OEMs and system integrators in precision automation, robotics, and machine control applications.
### 1. Product Overview
Product Name: EMX-100
Model: EMX-100
Series: Ethernet-Based Motion Controllers
Article Number: EMX-100
Manufacturer: ADLINK Technology Inc.
Part Number: 50-1Z257-1010
Manual Revision: 1.0 (April 17, 2019)
The ADLINK EMX-100 is a compact, Ethernet-based 4-axis motion control module designed for high-performance servo and stepper motor control applications. It integrates advanced motion control functions, digital I/O, and Ethernet connectivity into a single, space-efficient unit. The EMX-100 eliminates the need for PCI motion control cards or real-time operating systems, making it ideal for distributed motion control in compact machine automation environments.
### 2. Key Features
- Ethernet-Based Architecture:
Operates over standard 10/100 Mbps Ethernet using TCP/IP, supporting up to 100 meters of cable length for flexible deployment.
- 4-Axis Motion Control:
Provides 4 independent channels for servo or stepper motor control via pulse wave I/O, supporting OUT/DIR, CW/CCW, and AB phase drive modes.
- Scalable Multi-Axis System:
Supports up to 4 EMX-100 units per system, enabling control of up to 16 axes through a single PC.
- High-Speed Pulse Output:
Maximum pulse output rate of 4 Mpps per channel ensures precise and rapid motion control.
- Position Compare and Trigger Output:
Two-axis position comparison and trigger output for synchronization with external devices such as cameras or sensors.
- Comprehensive Motion Profiles:
Supports trapezoidal and S-curve velocity profiles, point-to-point motion, linear interpolation (2-axis), jog mode, and multiple homing modes.
- Isolated Digital I/O:
32 optically isolated digital inputs and 14 optically isolated digital outputs with 3750 Vrms isolation for robust industrial operation.
- Software Integration:
Includes ADLINK’s MotionCreator Pro 2 software for configuration, testing, and motion programming. Compatible with C++, C#, and VB.NET via APS library DLLs.
- Plug-and-Play Setup:
Simplified installation and configuration through Ethernet connectivity and intuitive software tools.
- Environmental and Safety Compliance:
CE, FCC, and RoHS compliant, with built-in overvoltage and overcurrent protection.
### 3. Technical Specifications
Physical Characteristics:
- Dimensions: 215 mm (L) × 164 mm (W) × 39 mm (H)
- Weight: 1030 ±10 g
- Mounting: 4-point screw lock
- Cooling: Natural air convection
- IP Rating: IP00 (manual) / IP20 (spec sheet)
Power Requirements:
- Input Voltage: 24 VDC ±10%
- Power Consumption: 11.48 W
- Overvoltage Protection: ≥ 28 V
- Overcurrent Protection: ≥ 1.25 A
- Fuse: 3.15A/250V (replaceable)
Environmental Conditions:
- Operating Temperature: 0°C to 50°C (manual) / up to 70°C (spec sheet)
- Storage Temperature: -20°C to 70°C
- Humidity: ≤ 80% RH (non-condensing)
Network Interface:
- Physical Layer: 10/100 Mbps Ethernet
- Protocol: Standard TCP/IP (Intranet communication only)
- Topology: Star topology via switch or hub
- Communication Library: ADLINK APS library
### 4. Functionality
The EMX-100 functions as a distributed motion controller that communicates with a host PC via Ethernet. It generates high-speed pulse signals to drive servo or stepper motors and receives encoder feedback for closed-loop control. The controller supports both relative and absolute positioning, velocity control, and interpolation between axes.
Supported Motion Modes:
- Relative/Absolute Position Control
- Velocity Control
- Trapezoidal and S-Curve Profiles
- Jog Mode
- Linear Interpolation (2-axis)
- Homing Modes (ORG, EL, EZ signals)
Dedicated Motion I/O Functions:
- Digital Inputs: Servo Alarm, In-Position, Servo Ready, Home, Positive/Negative Limit
- Digital Outputs: Servo ON/OFF, Alarm Reset, Deviation Counter Clear, Emergency Stop
Use Cases and Applications:
- Semiconductor and electronics assembly
- Pick-and-place automation
- Inspection and vision-triggered motion
- Packaging and labeling systems
- CNC and precision positioning equipment
Compatibility:
- Servo and stepper motor drives supporting pulse wave I/O
- Compatible with Mitsubishi, Panasonic, Yaskawa, and Delta servo amplifiers via dedicated cables
- Software integration with Windows 7/10 (32/64-bit) environments
### 5. Components & Accessories
Included Items:
- EMX-100 Motion Controller
- Power Connector (5-pin Phoenix)
- Dedicated Motion I/O Connectors (8-pin Phoenix ×2)
- General Digital Output Connectors (9-pin Phoenix ×2)
- General Digital Input Connectors (10-pin Phoenix ×4)
- User Manual and Software Utilities
Optional Accessories:
- HSL-4XMO-DM Cable: For Mitsubishi MR-J2S-A servo amplifiers (1 m, 2 m, 3 m)
- 4XMO-DM-J3 Cable: For Mitsubishi MR-J3 servo amplifiers (2 m)
- HSL-4XMO-DP Cable: For Panasonic MINAS A4/A5 amplifiers (1 m, 1.5 m, 2 m)
- HSL-4XMO-DY Cable: For Yaskawa Sigma V amplifiers (1 m, 2 m, 3 m)
- 4XMO-DA Cable: For Delta A2 servo amplifiers (3 m)
- 4XMO-Open Cable: 26-pin SCSI to open wire (1 m, 2 m)
### 6. Installation & Setup
Mounting:
- Install using four corner screw holes on a control panel or distribution box.
- Ensure adequate ventilation for natural air cooling.
Network Configuration:
- Connect via CAT5e or higher Ethernet cable.
- Default IP address: 192.168.0.1 (resettable via hardware button).
- Up to four EMX-100 units can be connected to a single PC using a switch or multiple Ethernet ports.
Power Connection:
- 24 VDC input via 5-pin Phoenix connector.
- Separate grounding for PE, IGND, and DICOM to prevent interference.
Software Setup:
- Install MotionCreator Pro 2 and APS library from ADLINK’s website.
- Configure IP settings using the Set IP Tool.
- Verify communication and axis configuration through MotionCreator Pro 2.
Reset Procedure:
- Press and hold the reset button for 5 seconds to restart.
- Hold for 14 seconds to restore factory defaults (IP and axis parameters).
### 7. Performance & Capabilities
Motion Control:
- Channels: 4 independent axes
- Positioning Range: ±2,147,483,647 pulses
- Max Pulse Output Rate: 4 Mpps
- Encoder Input Frequency: 4 MHz (under 4× AB phase)
- Supported Motor Types: Servo and stepper motors via pulse I/O
Triggering and Synchronization:
- 2-axis position compare and trigger output
- Trigger Pulse Width: 64 µs / 256 µs / 1000 µs
- Continuous Trigger Frequency: Up to 500 Hz
Digital I/O:
- Inputs: 32 optically isolated, 24 VDC ±10%
- Outputs: 14 optically isolated, 40 mA max per channel
- Isolation Voltage: 3750 Vrms
API and Software Response:
- Command Execution: 2 ms
- Feedback Response: <1 ms
- State Update: 2 ms
System Expansion:
- Up to 4 EMX-100 modules per PC (16 axes total)
- Ethernet communication distance up to 100 meters
Limitations:
- Single 2-axis interpolation set per module
- IP00/IP20 protection—requires installation in a protected enclosure
### 8. Standards & Compliance
- Electrical Safety: Overvoltage and overcurrent protection integrated
- Environmental Compliance: RoHS and WEEE compliant
- Certifications: CE and FCC
- Isolation: 3750 Vrms optical isolation for digital I/O
- IP Rating: IP00/IP20 (depending on configuration)
- California Proposition 65 Warning: Contains materials known to cause cancer or reproductive harm (see www.P65Warnings.ca.gov)
Environmental Responsibility:
ADLINK adheres to EU RoHS and WEEE directives, ensuring environmentally responsible manufacturing and disposal practices.
### 9. Additional Information
Warranty & Support:
- Standard ADLINK limited warranty (contact regional office for details).
- Technical support available via [Ask an Expert](http://askanexpert.adlinktech.com).
Maintenance:
- No user-serviceable parts inside.
- Clean with dry air or soft cloth; avoid liquids.
- Replace fuse (3.15A/250V) only with identical rating.
Firmware Updates:
- Performed via ADLINK’s sw_update.exe utility.
- Update process indicated by Error LED sequence.
- Typical update duration: ~16 seconds.
Safety Instructions:
- Operate within specified temperature and humidity ranges.
- Disconnect power before installation or maintenance.
- Use only in controlled industrial environments.
- Observe grounding and isolation guidelines to prevent electrical hazards.
Manufacturer Contact Information:
- ADLINK Technology, Inc.
9F, No.166 Jian Yi Road, Zhonghe District, New Taipei City 235, Taiwan
Tel: +886-2-8226-5877 | Email: service@adlinktech.com
- ADLINK Technology (USA):
5215 Hellyer Avenue #110, San Jose, CA 95138, USA
Tel: +1-408-360-0200 | Toll-Free (USA): +1-800-966-5200
- ADLINK Technology (China):
300 Fang Chun Rd., Zhangjiang Hi-Tech Park, Shanghai 201203, China
Tel: +86-21-5132-8988
- LiPPERT ADLINK Technology GmbH (Germany):
Hans-Thoma-Strasse 11, D-68163 Mannheim, Germany
Tel: +49-621-43214-0
Website: [www.adlinktech.com](http://www.adlinktech.com)
### Summary
The ADLINK EMX-100 Ethernet-Based 4-Axis Motion Control Module is a high-performance, compact, and networked motion controller designed for industrial automation systems requiring precise multi-axis control. With its Ethernet-based communication, isolated I/O, and compatibility with major servo drive brands, it provides a scalable and flexible solution for distributed motion control. The inclusion of MotionCreator Pro 2 software and APS library ensures rapid development and integration into Windows-based control systems. Its robust design, compliance with international standards, and ease of setup make it a reliable choice for OEMs and system integrators in precision automation, robotics, and machine control applications.
-
EMX-100_datasheet_20190927.pdf
PDF Catalog
-
EMX-100_50-1Z257-1010_10.pdf
Manual
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