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- Embedded Industrial Controller: Designed for Ethernet and Internet-based industrial control systems.
- CPU: Intel 80188 processor running at 40 MHz, optimized for embedded DOS operations.
- Memory: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Expandable Serial Communication: Supports up to six additional RS-232 ports via add-on cards.
- Built-in RTC, NVRAM, and Serial EEPROM: Ensures data retention and timekeeping during power loss.
- Embedded Operating System: Runs Datalight ROM-DOS with MiniBIOS and Sockets TCP/IP stack.
- Virtual COM Port Support: Compatible with VSP/VirCOM software for transparent serial-over-Ethernet communication.
- Fanless, Compact Design: Ruggedized for industrial environments with extended temperature operation.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- LED Display: Integrated 5-digit 7-segment LED for system status and configuration feedback.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
- CPU: Intel 80188 processor running at 40 MHz, optimized for embedded DOS operations.
- Memory: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Expandable Serial Communication: Supports up to six additional RS-232 ports via add-on cards.
- Built-in RTC, NVRAM, and Serial EEPROM: Ensures data retention and timekeeping during power loss.
- Embedded Operating System: Runs Datalight ROM-DOS with MiniBIOS and Sockets TCP/IP stack.
- Virtual COM Port Support: Compatible with VSP/VirCOM software for transparent serial-over-Ethernet communication.
- Fanless, Compact Design: Ruggedized for industrial environments with extended temperature operation.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- LED Display: Integrated 5-digit 7-segment LED for system status and configuration feedback.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
Comprehensive Product Summary: TOPSCCC EX9188E2-512 Embedded Controller
### 1. Product Overview
Product Name: EX9188E2-512
Model: EX9188E2-512
Series: EX9188E Series
Article Number: EX9188E2-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E2-512 is an industrial-grade embedded controller designed for Ethernet-based automation and remote control applications. It integrates serial communication interfaces (RS-232 and RS-485), Ethernet connectivity, and embedded DOS functionality within a compact, fanless, and robust housing suitable for DIN rail mounting. The device is powered by an Intel 80188 CPU operating at 40 MHz and includes 512 KB of Flash memory, 512 KB of SRAM, and a built-in real-time clock (RTC). It is engineered for industrial environments requiring reliable serial-to-Ethernet communication and embedded control.
### 2. Key Features
- Embedded Industrial Controller: Designed for Ethernet and Internet-based industrial control systems.
- CPU: Intel 80188 processor running at 40 MHz, optimized for embedded DOS operations.
- Memory: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Expandable Serial Communication: Supports up to six additional RS-232 ports via add-on cards.
- Built-in RTC, NVRAM, and Serial EEPROM: Ensures data retention and timekeeping during power loss.
- Embedded Operating System: Runs Datalight ROM-DOS with MiniBIOS and Sockets TCP/IP stack.
- Virtual COM Port Support: Compatible with VSP/VirCOM software for transparent serial-over-Ethernet communication.
- Fanless, Compact Design: Ruggedized for industrial environments with extended temperature operation.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- LED Display: Integrated 5-digit 7-segment LED for system status and configuration feedback.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF address range)
- 512 KB Flash (0x80000–0xFFFFF address range)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
- Reserved: 8 KB (0xFC000–0xFDFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on Card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- RS-232: 1 port, 5-wire, hardware flow control
- RS-485: 1 port, auto-direction control
- Ethernet: 10Base-T (RJ-45)
- Add-on: 6 × RS-232 (optional)
Default Serial Port Settings:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
Indicators:
- 5-digit 7-segment LED display for IP address, baud rate, and COM configuration.
Power Supply: External DC input (specifications depend on installation).
Mounting: DIN rail compatible.
Cooling: Fanless passive cooling.
Operating Temperature: Extended industrial range (as per TOPSCCC embedded system standards).
Weight and Dimensions: Compact module form factor (specific values per manufacturer datasheet).
### 4. Functionality
The EX9188E2-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It allows RS-232 and RS-485 devices to be accessed remotely over Ethernet using TCP/IP. The embedded ROM-DOS operating system and Datalight Sockets library enable local execution of DOS-based applications and network services.
Primary Functions:
- Converts serial communication (RS-232/RS-485) to Ethernet TCP/IP.
- Provides remote access and control of serial devices via virtual COM ports.
- Supports both client and server TCP/IP communication.
- Enables legacy COM-based applications to operate over Ethernet without modification.
- Provides local data processing and control logic execution under embedded DOS.
Applications:
- Industrial automation and SCADA systems.
- Remote monitoring and control of serial devices.
- Data acquisition and logging.
- Integration of legacy serial equipment into Ethernet networks.
- Embedded control in manufacturing, utilities, and building automation.
Compatibility:
- Works with VSP/VirCOM drivers for Windows-based virtual COM port mapping.
- Compatible with Datalight ROM-DOS and Sockets TCP/IP stack.
- Supports standard Ethernet networking infrastructure (hubs, routers, switches).
### 5. Components & Accessories
Included Components:
- EX9188E2-512 main controller module.
- Built-in 5-digit LED display.
- RS-232 and RS-485 communication ports.
- Ethernet RJ-45 connector.
- Embedded ROM-DOS and MiniBIOS firmware.
Optional Accessories:
- Add-on cards for additional RS-232 ports (up to six).
- DIN rail mounting kit.
- Power supply unit (as per installation requirements).
- Software utilities and drivers (VSP/VirCOM, NetTest, Infoset, etc.).
Connectors:
- RJ-45 for Ethernet.
- DB9 or terminal block connectors for RS-232/RS-485 (depending on configuration).
- Power input terminal.
### 6. Installation & Setup
Requirements:
- DC power source (per system specification).
- Ethernet network connection.
- PC with serial port for initial configuration.
Mounting Options:
- DIN rail mounting for industrial enclosures.
- Panel or cabinet installation possible.
Setup Procedure:
1. Connect COM1 of EX9188E2-512 to PC COM port.
2. Configure PC terminal (57600 bps, 8N1, no flow control).
3. Power on the module; it boots into TCP mode.
4. To enter ROM-DOS mode, momentarily connect INIT* pin to ground.
5. Use HyperTerminal or similar terminal software to access the DOS prompt (A:\>).
6. Configure network parameters (IP, Netmask, Gateway) using `INFOSET.EXE`.
7. Use `N.COM` and `SOCKETP.EXE` to enable network functionality.
8. Optionally, use `XCOM.EXE` for server operation and `NETTEST` for diagnostics.
Configuration Utilities:
- INFOSET.EXE: Modify model, MAC, IP, Netmask, Gateway, and COM port settings.
- ROMDISK.EXE / TOROM.EXE: Create and upload ROM-DOS disk images.
- XM.EXE: Transfer files via XMODEM protocol.
- VDISK.SYS: Configure RAM disk for temporary storage.
### 7. Performance & Capabilities
Processing Speed: 40 MHz (Intel 80188 CPU).
Memory Capacity: 512 KB SRAM + 512 KB Flash.
Network Performance: 10Base-T Ethernet (10 Mbps).
Serial Communication:
- RS-232 up to 115200 bps.
- RS-485 with automatic direction control.
Virtual COM Port Support: Up to 255 virtual COM ports via VSP/VirCOM.
Data Handling: Supports bidirectional data transfer between Ethernet and serial ports.
Efficiency: Fanless operation ensures silent, low-maintenance performance.
Limitations:
- Limited memory for large-scale applications.
- 10Base-T Ethernet speed (no 100Base-TX support).
- DOS-based environment restricts modern OS compatibility.
### 8. Standards & Compliance
Networking Standards:
- IEEE 802.3 10Base-T Ethernet.
- RS-232 (EIA/TIA-232) and RS-485 (EIA/TIA-485) serial communication standards.
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 6.x functionality.
- Datalight Sockets TCP/IP stack for embedded systems.
Regulatory Compliance:
- Designed for industrial environments with extended temperature operation.
- EMC and safety compliance per TOPSCCC industrial product standards.
Certifications:
- CE and FCC (typical for TOPSCCC industrial controllers; verify per batch).
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year, extendable per distributor policy).
Technical Support:
- Documentation and software available at [www.topsccc.com](http://www.topsccc.com).
- Additional drivers (VSP/VirCOM) available from [www.easyunet.com](http://www.easyunet.com).
Maintenance:
- Firmware updates via TOROM.EXE utility.
- Configuration backup via INFOSET.EXE.
- Periodic verification of network and serial parameters recommended.
Software Updates & Utilities:
- VSP/VirCOM: Virtual COM port driver for Windows.
- NETTEST: Diagnostic tool for TCP/IP communication testing.
- XCOM.EXE: Server program for command handling and serial control.
- ROMDISK.EXE / TOROM.EXE: ROM image creation and flashing utilities.
- XM.EXE: File transfer via XMODEM.
- VDISK.SYS: RAM disk configuration.
- N.COM / SOCKETP.EXE: Enable TCP/IP stack operation.
Support Libraries:
- Flash memory access functions (`FlashRead`, `FlashWrite`, `FlashErase`).
- NVRAM/EEPROM access (`ReadEEP`, `WriteEEP`).
- LED control (`Init5DigitLed`, `Show5DigitLed`).
- COM port management (`InstallCom`, `ReadCom`, `ToCom`).
- Timer functions (`TimerOpen`, `DelayMs`, `StopWatchStart`).
- Socket API for network programming (`ConnectSocket`, `WriteSocket`, `ICMPPing`).
### Summary
The TOPSCCC EX9188E2-512 is a versatile embedded Ethernet controller tailored for industrial automation and remote serial communication. Combining an Intel 80188 CPU, embedded ROM-DOS, and Datalight Sockets TCP/IP stack, it bridges traditional serial devices with modern Ethernet networks. Its robust design, fanless operation, and DIN rail compatibility make it ideal for factory automation, SCADA, and data acquisition systems. With comprehensive software utilities, virtual COM port support, and flexible configuration options, the EX9188E2-512 ensures seamless integration of legacy serial equipment into networked environments while maintaining reliability and ease of use.
### 1. Product Overview
Product Name: EX9188E2-512
Model: EX9188E2-512
Series: EX9188E Series
Article Number: EX9188E2-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E2-512 is an industrial-grade embedded controller designed for Ethernet-based automation and remote control applications. It integrates serial communication interfaces (RS-232 and RS-485), Ethernet connectivity, and embedded DOS functionality within a compact, fanless, and robust housing suitable for DIN rail mounting. The device is powered by an Intel 80188 CPU operating at 40 MHz and includes 512 KB of Flash memory, 512 KB of SRAM, and a built-in real-time clock (RTC). It is engineered for industrial environments requiring reliable serial-to-Ethernet communication and embedded control.
### 2. Key Features
- Embedded Industrial Controller: Designed for Ethernet and Internet-based industrial control systems.
- CPU: Intel 80188 processor running at 40 MHz, optimized for embedded DOS operations.
- Memory: 512 KB Flash memory and 512 KB SRAM for program and data storage.
- Communication Interfaces:
- 1 × RS-232 port with 5-wire hardware flow control.
- 1 × RS-485 port with automatic direction control.
- 1 × 10Base-T Ethernet port (RJ-45 connector).
- Expandable Serial Communication: Supports up to six additional RS-232 ports via add-on cards.
- Built-in RTC, NVRAM, and Serial EEPROM: Ensures data retention and timekeeping during power loss.
- Embedded Operating System: Runs Datalight ROM-DOS with MiniBIOS and Sockets TCP/IP stack.
- Virtual COM Port Support: Compatible with VSP/VirCOM software for transparent serial-over-Ethernet communication.
- Fanless, Compact Design: Ruggedized for industrial environments with extended temperature operation.
- DIN Rail Mounting: Simplifies installation in control cabinets.
- LED Display: Integrated 5-digit 7-segment LED for system status and configuration feedback.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and network diagnostics.
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF address range)
- 512 KB Flash (0x80000–0xFFFFF address range)
- ROM-DOS: 48 KB (0xF0000–0xFBFFF)
- MiniBIOS: 8 KB (0xFE000–0xFFFFF)
- Reserved: 8 KB (0xFC000–0xFDFFF)
I/O Mapping:
- 0x000–0x0FF: Add-on Card (16C550 UARTs)
- 0x300–0x3FF: Ethernet Controller (RTL8019)
Interfaces:
- RS-232: 1 port, 5-wire, hardware flow control
- RS-485: 1 port, auto-direction control
- Ethernet: 10Base-T (RJ-45)
- Add-on: 6 × RS-232 (optional)
Default Serial Port Settings:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
Indicators:
- 5-digit 7-segment LED display for IP address, baud rate, and COM configuration.
Power Supply: External DC input (specifications depend on installation).
Mounting: DIN rail compatible.
Cooling: Fanless passive cooling.
Operating Temperature: Extended industrial range (as per TOPSCCC embedded system standards).
Weight and Dimensions: Compact module form factor (specific values per manufacturer datasheet).
### 4. Functionality
The EX9188E2-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It allows RS-232 and RS-485 devices to be accessed remotely over Ethernet using TCP/IP. The embedded ROM-DOS operating system and Datalight Sockets library enable local execution of DOS-based applications and network services.
Primary Functions:
- Converts serial communication (RS-232/RS-485) to Ethernet TCP/IP.
- Provides remote access and control of serial devices via virtual COM ports.
- Supports both client and server TCP/IP communication.
- Enables legacy COM-based applications to operate over Ethernet without modification.
- Provides local data processing and control logic execution under embedded DOS.
Applications:
- Industrial automation and SCADA systems.
- Remote monitoring and control of serial devices.
- Data acquisition and logging.
- Integration of legacy serial equipment into Ethernet networks.
- Embedded control in manufacturing, utilities, and building automation.
Compatibility:
- Works with VSP/VirCOM drivers for Windows-based virtual COM port mapping.
- Compatible with Datalight ROM-DOS and Sockets TCP/IP stack.
- Supports standard Ethernet networking infrastructure (hubs, routers, switches).
### 5. Components & Accessories
Included Components:
- EX9188E2-512 main controller module.
- Built-in 5-digit LED display.
- RS-232 and RS-485 communication ports.
- Ethernet RJ-45 connector.
- Embedded ROM-DOS and MiniBIOS firmware.
Optional Accessories:
- Add-on cards for additional RS-232 ports (up to six).
- DIN rail mounting kit.
- Power supply unit (as per installation requirements).
- Software utilities and drivers (VSP/VirCOM, NetTest, Infoset, etc.).
Connectors:
- RJ-45 for Ethernet.
- DB9 or terminal block connectors for RS-232/RS-485 (depending on configuration).
- Power input terminal.
### 6. Installation & Setup
Requirements:
- DC power source (per system specification).
- Ethernet network connection.
- PC with serial port for initial configuration.
Mounting Options:
- DIN rail mounting for industrial enclosures.
- Panel or cabinet installation possible.
Setup Procedure:
1. Connect COM1 of EX9188E2-512 to PC COM port.
2. Configure PC terminal (57600 bps, 8N1, no flow control).
3. Power on the module; it boots into TCP mode.
4. To enter ROM-DOS mode, momentarily connect INIT* pin to ground.
5. Use HyperTerminal or similar terminal software to access the DOS prompt (A:\>).
6. Configure network parameters (IP, Netmask, Gateway) using `INFOSET.EXE`.
7. Use `N.COM` and `SOCKETP.EXE` to enable network functionality.
8. Optionally, use `XCOM.EXE` for server operation and `NETTEST` for diagnostics.
Configuration Utilities:
- INFOSET.EXE: Modify model, MAC, IP, Netmask, Gateway, and COM port settings.
- ROMDISK.EXE / TOROM.EXE: Create and upload ROM-DOS disk images.
- XM.EXE: Transfer files via XMODEM protocol.
- VDISK.SYS: Configure RAM disk for temporary storage.
### 7. Performance & Capabilities
Processing Speed: 40 MHz (Intel 80188 CPU).
Memory Capacity: 512 KB SRAM + 512 KB Flash.
Network Performance: 10Base-T Ethernet (10 Mbps).
Serial Communication:
- RS-232 up to 115200 bps.
- RS-485 with automatic direction control.
Virtual COM Port Support: Up to 255 virtual COM ports via VSP/VirCOM.
Data Handling: Supports bidirectional data transfer between Ethernet and serial ports.
Efficiency: Fanless operation ensures silent, low-maintenance performance.
Limitations:
- Limited memory for large-scale applications.
- 10Base-T Ethernet speed (no 100Base-TX support).
- DOS-based environment restricts modern OS compatibility.
### 8. Standards & Compliance
Networking Standards:
- IEEE 802.3 10Base-T Ethernet.
- RS-232 (EIA/TIA-232) and RS-485 (EIA/TIA-485) serial communication standards.
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 6.x functionality.
- Datalight Sockets TCP/IP stack for embedded systems.
Regulatory Compliance:
- Designed for industrial environments with extended temperature operation.
- EMC and safety compliance per TOPSCCC industrial product standards.
Certifications:
- CE and FCC (typical for TOPSCCC industrial controllers; verify per batch).
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year, extendable per distributor policy).
Technical Support:
- Documentation and software available at [www.topsccc.com](http://www.topsccc.com).
- Additional drivers (VSP/VirCOM) available from [www.easyunet.com](http://www.easyunet.com).
Maintenance:
- Firmware updates via TOROM.EXE utility.
- Configuration backup via INFOSET.EXE.
- Periodic verification of network and serial parameters recommended.
Software Updates & Utilities:
- VSP/VirCOM: Virtual COM port driver for Windows.
- NETTEST: Diagnostic tool for TCP/IP communication testing.
- XCOM.EXE: Server program for command handling and serial control.
- ROMDISK.EXE / TOROM.EXE: ROM image creation and flashing utilities.
- XM.EXE: File transfer via XMODEM.
- VDISK.SYS: RAM disk configuration.
- N.COM / SOCKETP.EXE: Enable TCP/IP stack operation.
Support Libraries:
- Flash memory access functions (`FlashRead`, `FlashWrite`, `FlashErase`).
- NVRAM/EEPROM access (`ReadEEP`, `WriteEEP`).
- LED control (`Init5DigitLed`, `Show5DigitLed`).
- COM port management (`InstallCom`, `ReadCom`, `ToCom`).
- Timer functions (`TimerOpen`, `DelayMs`, `StopWatchStart`).
- Socket API for network programming (`ConnectSocket`, `WriteSocket`, `ICMPPing`).
### Summary
The TOPSCCC EX9188E2-512 is a versatile embedded Ethernet controller tailored for industrial automation and remote serial communication. Combining an Intel 80188 CPU, embedded ROM-DOS, and Datalight Sockets TCP/IP stack, it bridges traditional serial devices with modern Ethernet networks. Its robust design, fanless operation, and DIN rail compatibility make it ideal for factory automation, SCADA, and data acquisition systems. With comprehensive software utilities, virtual COM port support, and flexible configuration options, the EX9188E2-512 ensures seamless integration of legacy serial equipment into networked environments while maintaining reliability and ease of use.
No accessories available.