Comprehensive Product Summary – Nuvo-4022-i5DC

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### 1. Product Overview

Product Name: Nuvo-4022-i5DC
Model: Nuvo-4022
Series: Nuvo-4000 Series – Rugged Embedded Fanless Box-PC
Article Number: Nuvo-4022-i5DC
Manufacturer: Neousys Technology Inc.
Product Type: Fanless industrial embedded controller with PCIe/PCI expansion
Processor Platform: Intel® 3rd Generation Core™ i5-3610ME (Ivy Bridge)
Chipset: Intel® HM76 Platform Controller Hub

The Nuvo-4022-i5DC is a rugged, fanless embedded box-PC designed for industrial automation, machine vision, and data acquisition applications. It belongs to Neousys’ Nuvo-4000 series, which integrates high-performance Intel® 3rd-Gen Core™ processors with versatile PCIe and PCI expansion capabilities. The system combines robust mechanical design, wide temperature tolerance, and multiple I/O interfaces in a compact 164 × 225 × 180 mm chassis.

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### 2. Key Features

- High-Performance Computing:
Powered by Intel® Core™ i5-3610ME dual-core processor (2.7 GHz base / 3.3 GHz turbo, 3 MB cache), delivering strong performance for industrial workloads.

- Fanless Architecture:
Completely fanless design ensures silent operation and long-term reliability in harsh environments. Optional 80 mm fan assembly available for high-wattage add-on cards.

- Flexible Expansion:
- 1 × PCIe x16 slot (8-lane signal, 48 W power budget)
- 1 × PCIe x4 slot
- 2 × 32-bit/33 MHz PCI slots
Supports both legacy and modern expansion cards for data acquisition, motion control, or communication.

- Triple Independent Display Support:
Integrated Intel® HD Graphics 4000 supports up to three simultaneous displays via DVI-I and DVI-D outputs (1920×1080 resolution each).

- Rich I/O Connectivity:
- 2 × Intel® I210 Gigabit Ethernet ports
- 4 × USB 3.0 ports (front panel)
- 2 × internal USB 2.0 ports (10-pin header)
- 3 × serial ports (2 × RS-232/422/485 software-programmable, 1 × RS-232)
- 1 × speaker-out audio jack
- Optional 8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation)

- Storage Flexibility:
- 2 × 2.5" SATA III HDD/SSD bays
- 1 × external CFast slot for OS or data storage

- Rugged Environmental Design:
- Operating temperature: -25°C to +60°C at 100% CPU load
- Vibration resistance: 5 Grms (5–500 Hz, 3 axes, with SSD)
- Shock resistance: 50 Grms (half-sine, 11 ms duration, with SSD)
- Humidity: 10–90%, non-condensing

- Compact and Durable Construction:
Small footprint (164 × 225 × 180 mm) and 4.0 kg weight with wall-mount or optional DIN-rail mounting.

- Wide DC Power Input:
8–25 VDC input range with built-in power supply; optional 120 W or 160 W AC/DC adapters available.

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### 3. Technical Specifications

Processor Options:
- Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Optional: Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache) or Intel® Celeron® 1020E (2.2 GHz, 2 MB cache)

Chipset: Intel® HM76 PCH
Graphics: Integrated Intel® HD Graphics 4000
Memory: Up to 16 GB DDR3 1333/1600 MHz SDRAM (2 × 204-pin SO-DIMM slots)

Storage:
- 2 × internal SATA III ports for 2.5" HDD/SSD
- 1 × CFast socket (external access)

Expansion Slots:
- 1 × PCIe x16 (8 lanes, 48 W power budget)
- 1 × PCIe x4
- 2 × PCI (32-bit/33 MHz, 5 V)

I/O Interfaces:
- Ethernet: 2 × Intel® I210 Gigabit Ethernet ports
- Serial: 2 × RS-232/422/485 (software-programmable), 1 × RS-232
- USB: 4 × USB 3.0 (front), 2 × USB 2.0 (internal header)
- Audio: 1 × speaker-out
- Video: 1 × DVI-I (VGA/DVI/HDMI), 1 × DVI-D (DVI/HDMI)
- Digital I/O (optional): 8 × isolated DI + 8 × isolated DO (2500 Vrms isolation)

Power Input: 8–25 VDC via 3-pin terminal block or 4-pin mini-DIN connector
Power Consumption:
- i5-3610ME: 43.13 W (2.27 A @ 19 V)
- i7-3610QE: 66.12 W (3.48 A @ 19 V)

Mechanical:
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (with HDD and RAM)
- Mounting: Wall-mount (standard) or DIN-rail (optional)

Environmental:
- Operating Temperature: -25°C to +60°C (100% CPU load)
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes (IEC60068-2-64)
- Shock: 50 Grms, half-sine 11 ms (IEC60068-2-27)

EMC Compliance: CE/FCC Class A (EN 55022, EN 55024)

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### 4. Functionality

The Nuvo-4022-i5DC operates as a rugged embedded controller for industrial and automation environments. Its fanless design ensures reliability in dusty or vibration-prone conditions. The system’s Intel® Core™ i5 processor provides high computational throughput for real-time control, data acquisition, and machine vision tasks.

Use Cases:
- Industrial automation and process control
- Machine vision and image processing
- Data logging and acquisition systems
- Transportation and mobile computing
- Test and measurement instrumentation
- Edge computing and IoT gateways

Compatibility:
Supports Windows XP, Windows 7 (32/64-bit), and major Linux distributions (Ubuntu, Debian, Fedora, CentOS). Drivers for Intel® I210 GbE, HD Graphics, and Realtek ALC262 audio are provided.

Display Functionality:
Triple independent display output via DVI-I and DVI-D ports, supporting up to 1920×1080 resolution per display. DVI-I supports both analog VGA and digital DVI/HDMI outputs.

Communication Interfaces:
Dual Intel® I210 Gigabit Ethernet controllers provide reliable, high-speed networking. Serial ports support RS-232/422/485 modes for industrial device communication.

Digital I/O (Optional):
Isolated 8 DI + 8 DO channels with 2500 Vrms isolation, suitable for sensor and actuator interfacing. Supports logic high (5–24 V) and logic low (0–1.5 V) levels.

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### 5. Components & Accessories

Included Items:
- Nuvo-4022-i5DC main unit
- Wall-mounting brackets
- SATA HDD bracket
- Screw package
- Neousys Drivers & Utilities DVD

Optional Accessories:
- DINRAIL-E: DIN-rail mounting assembly
- Fan-80: 80×80×15 mm fan assembly for enhanced cooling
- PA-120W: 120 W AC/DC adapter (12 V/8.5 A, -30°C to +70°C)
- PA-160W: 160 W AC/DC adapter (20 V/8 A)
- Isolated DIO Kit: 8 DI + 8 DO with panel/cable kit

Connectors:
- 3-pin pluggable terminal block for DC input
- 4-pin mini-DIN power connector
- DVI-I and DVI-D video connectors
- RJ45 Ethernet ports
- USB Type-A ports (USB 3.0)
- DB9 serial connectors

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### 6. Installation & Setup

Mounting Options:
- Wall Mounting: Standard brackets included; secure with M4 screws.
- Flat Surface Mounting: Two brackets can be attached to the bottom for horizontal installation.
- DIN-Rail Mounting: Optional DINRAIL-E clip for cabinet integration.

Storage Installation:
- Supports two 2.5" SATA HDDs/SSDs mounted via included bracket.
- CFast card installation for OS or data storage via push-push socket.

Memory Installation:
- Two DDR3 SO-DIMM sockets accessible by removing side cover; supports up to 16 GB total.

Expansion Card Installation:
- PCI and PCIe slots accessible internally; supports cards up to 205 × 105 mm PCB size.
- Total add-on card power consumption should not exceed 16 W for fanless operation.

Power Connection:
- Accepts 8–25 VDC input via terminal block or 4-pin mini-DIN connector.
- Optional AC/DC adapters available for standard power sources.

System Configuration:
- BIOS setup allows configuration of COM port modes, SATA controller (IDE/AHCI), USB XHCI support, display priority, and watchdog timer.
- Wake-on-LAN and power recovery options configurable in BIOS.

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### 7. Performance & Capabilities

Processing Power:
Intel® Core™ i5-3610ME provides dual-core, four-thread performance with Turbo Boost up to 3.3 GHz, suitable for multitasking and real-time control.

Graphics Performance:
Integrated Intel® HD Graphics 4000 supports hardware acceleration for video and 3D rendering, enabling multi-display visualization.

Data Throughput:
- PCIe Gen2 lanes deliver up to 6 GB/s total bandwidth.
- Dual GbE ports ensure high-speed network communication.
- USB 3.0 ports provide up to 5 Gbps transfer rate.

Power Efficiency:
Typical system power consumption is 44 W without add-on cards, ensuring low thermal output and energy efficiency.

Thermal Management:
Fanless design with aluminum heat dissipation structure; optional 80 mm fan for high-load configurations.

Limitations:
- Add-on card power limited to 16 W for fanless operation.
- For sub-zero operation, SSD or wide-temperature HDD required.

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### 8. Standards & Compliance

Certifications:
- CE/FCC Class A – Compliant with EN 55022 and EN 55024 standards for electromagnetic compatibility.
- IEC60068-2-64 – Vibration resistance up to 5 Grms.
- IEC60068-2-27 – Shock resistance up to 50 Grms.

Environmental Compliance:
Designed for industrial-grade operation with wide temperature and humidity tolerance.

Safety & Reliability:
- Watchdog timer for system recovery.
- BIOS-level WDT configuration for boot protection.
- Optional isolated DIO with 2500 Vrms isolation for electrical safety.

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### 9. Additional Information

Warranty:
Standard manufacturer warranty provided by Neousys Technology (duration varies by region).

Support & Maintenance:
- Driver and utility DVD included for Windows and Linux platforms.
- “One-Click” driver installation utility simplifies setup.
- Manual driver installation supported for Windows XP/7 and Linux distributions.

Software & Updates:
- BIOS configurable for advanced power, I/O, and watchdog settings.
- Regular firmware and driver updates available from Neousys website.

Maintenance Recommendations:
- Ensure adequate ventilation for passive cooling.
- Use SSDs for vibration-prone environments.
- Periodically check power and I/O connections for secure fit.

Operating System Support:
- Windows XP (32-bit), Windows 7 (32/64-bit)
- Linux: Ubuntu ≥11.04, Debian ≥6.0, Fedora 14, CentOS 6.4
- Intel® I210 GbE driver may require manual installation on some Linux distributions.

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### Summary

The Neousys Nuvo-4022-i5DC is a compact, rugged, and fanless embedded controller engineered for industrial-grade reliability and performance. With its Intel® Core™ i5-3610ME processor, dual PCIe and dual PCI expansion slots, and comprehensive I/O set, it bridges legacy and modern industrial interfaces. Its robust mechanical design, wide operating temperature range, and compliance with industrial vibration and shock standards make it ideal for mission-critical applications in automation, machine vision, and data acquisition. The system’s modular expandability, triple-display capability, and flexible power input further enhance its adaptability across diverse industrial environments.