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- Fanless Industrial Design: Completely fanless architecture ensures silent operation and long-term reliability in dusty or vibration-prone environments.
- Intel® Celeron® 1020E Processor: Dual-core 2.2 GHz CPU (Ivy Bridge architecture) with 2 MB cache, offering stable performance for embedded and industrial workloads.
- Intel® HM76 Chipset: Provides robust I/O and expansion capabilities, supporting SATA III, USB 3.0, and PCI interfaces.
- 4x PCI Expansion Slots: Supports four 33 MHz/32-bit 5V PCI cards for industrial control, data acquisition, or legacy interface applications.
- Dual Gigabit Ethernet Ports: Two Intel® I210 GbE controllers for high-speed, independent network connections.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 engine with DVI-I and DVI-D outputs, each supporting 1920×1080 resolution.
- Wide Operating Temperature: Reliable operation from -25°C to +60°C at 100% CPU load.
- High Shock and Vibration Resistance: 5 Grms vibration and 50 Grms shock tolerance (with SSD), compliant with IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input with built-in power circuitry; optional 120W or 160W AC/DC adapters available.
- Compact and Rugged Chassis: 164 × 225 × 180 mm aluminum enclosure, wall-mountable or DIN-rail mountable.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation).
- Optional Smart Fan Module: 80 mm auxiliary fan for additional cooling when high-power PCI cards are installed.
- Intel® Celeron® 1020E Processor: Dual-core 2.2 GHz CPU (Ivy Bridge architecture) with 2 MB cache, offering stable performance for embedded and industrial workloads.
- Intel® HM76 Chipset: Provides robust I/O and expansion capabilities, supporting SATA III, USB 3.0, and PCI interfaces.
- 4x PCI Expansion Slots: Supports four 33 MHz/32-bit 5V PCI cards for industrial control, data acquisition, or legacy interface applications.
- Dual Gigabit Ethernet Ports: Two Intel® I210 GbE controllers for high-speed, independent network connections.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 engine with DVI-I and DVI-D outputs, each supporting 1920×1080 resolution.
- Wide Operating Temperature: Reliable operation from -25°C to +60°C at 100% CPU load.
- High Shock and Vibration Resistance: 5 Grms vibration and 50 Grms shock tolerance (with SSD), compliant with IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input with built-in power circuitry; optional 120W or 160W AC/DC adapters available.
- Compact and Rugged Chassis: 164 × 225 × 180 mm aluminum enclosure, wall-mountable or DIN-rail mountable.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation).
- Optional Smart Fan Module: 80 mm auxiliary fan for additional cooling when high-power PCI cards are installed.
Comprehensive Product Summary – Nuvo-4040-C1020 Fanless Embedded System
### 1. Product Overview
Product Name: Nuvo-4040-C1020
Model: Nuvo-4040-C1020
Series: Nuvo-4000 Series – Rugged Embedded Fanless Box-PC
Article Number: Nuvo-4040-C1020
Manufacturer: Neousys Technology Inc.
The Nuvo-4040-C1020 is a rugged, fanless embedded computer system designed for industrial automation, test and measurement, and machine control applications. It belongs to Neousys’ Nuvo-4000 series, which integrates Intel® 3rd Generation Core™ and Celeron® processors with a compact, thermally optimized chassis. The C1020 variant is equipped with an Intel® Celeron® 1020E dual-core processor and Intel® HM76 chipset, providing a balance of performance, reliability, and energy efficiency in harsh environments.
### 2. Key Features
- Fanless Industrial Design: Completely fanless architecture ensures silent operation and long-term reliability in dusty or vibration-prone environments.
- Intel® Celeron® 1020E Processor: Dual-core 2.2 GHz CPU (Ivy Bridge architecture) with 2 MB cache, offering stable performance for embedded and industrial workloads.
- Intel® HM76 Chipset: Provides robust I/O and expansion capabilities, supporting SATA III, USB 3.0, and PCI interfaces.
- 4x PCI Expansion Slots: Supports four 33 MHz/32-bit 5V PCI cards for industrial control, data acquisition, or legacy interface applications.
- Dual Gigabit Ethernet Ports: Two Intel® I210 GbE controllers for high-speed, independent network connections.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 engine with DVI-I and DVI-D outputs, each supporting 1920×1080 resolution.
- Wide Operating Temperature: Reliable operation from -25°C to +60°C at 100% CPU load.
- High Shock and Vibration Resistance: 5 Grms vibration and 50 Grms shock tolerance (with SSD), compliant with IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input with built-in power circuitry; optional 120W or 160W AC/DC adapters available.
- Compact and Rugged Chassis: 164 × 225 × 180 mm aluminum enclosure, wall-mountable or DIN-rail mountable.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation).
- Optional Smart Fan Module: 80 mm auxiliary fan for additional cooling when high-power PCI cards are installed.
### 3. Technical Specifications
Processor:
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache, dual-core, Ivy Bridge architecture)
Chipset:
- Intel® HM76 Platform Controller Hub (PCH)
Graphics:
- Integrated Intel® HD Graphics Controller
- DVI-I (VGA/DVI/HDMI) output up to 1920×1080
- DVI-D output up to 1920×1080
- Supports triple independent display configuration
Memory:
- 2 × 204-pin DDR3 SO-DIMM sockets
- Supports up to 16 GB DDR3 1333/1600 MHz SDRAM
Storage:
- 2 × 2.5" SATA III (6 Gb/s) HDD/SSD bays
- 1 × external CFast socket (SATA interface)
Networking:
- 2 × Intel® I210 Gigabit Ethernet ports (independent PCIe lanes)
USB Interfaces:
- 4 × USB 3.0 ports (front panel)
- 2 × USB 2.0 ports (internal 10-pin header)
Serial Communication:
- 2 × software-programmable RS-232/422/485 ports (COM1 & COM2)
- 1 × RS-232 port (COM3)
- Baud rate up to 115200 bps
Audio:
- 1 × Speaker-out (Realtek ALC262 codec, Intel® HD Audio)
Digital I/O (optional):
- 8 × isolated digital inputs (5–24V logic high, 0–1.5V logic low, 2500 Vrms isolation)
- 8 × isolated digital outputs (100 mA sustained, 250 mA peak per channel, 2500 Vrms isolation)
Power Supply:
- Input: 8–25 VDC via 3-pin terminal block or 4-pin mini-DIN connector
- Power consumption: ~44 W (without add-on cards)
- Optional adapters:
- PA-120W (12V/8.5A, -30°C to +70°C)
- PA-160W (20V/8A)
Mechanical:
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (including HDD and RAM)
- Mounting: Wall-mount (standard) or DIN-rail (optional)
Environmental:
- Operating Temperature: -25°C to +60°C (100% CPU load)
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes (with SSD)
- Shock: 50 Grms, half-sine 11 ms (with SSD)
EMC Compliance:
- CE/FCC Class A, EN 55022, EN 55024
### 4. Functionality
The Nuvo-4040-C1020 operates as a compact, fanless industrial PC designed for continuous operation in harsh environments. It integrates a low-power Intel® Celeron® processor with a robust I/O set, enabling it to serve as a control, monitoring, or data acquisition platform.
Typical Use Cases:
- Industrial automation and process control
- Machine vision and inspection systems
- Data logging and measurement instrumentation
- Transportation and mobile computing
- Legacy PCI-based system replacement
- Multi-display digital signage or control room systems
Compatibility:
Supports Windows XP, Windows 7 (32/64-bit), and major Linux distributions (Ubuntu, Debian, Fedora, CentOS). Drivers for Intel® I210 GbE, HD Graphics, and chipset are provided via Neousys’ driver package.
### 5. Components & Accessories
Included Items:
- Nuvo-4040-C1020 main unit
- Wall-mounting brackets and screws
- SATA HDD bracket
- Neousys Drivers & Utilities DVD
- Screw package
Optional Accessories:
- DINRAIL-E: DIN-rail mounting kit
- Fan-80: 80×80×15 mm fan assembly for enhanced cooling
- PA-120W: 120W AC/DC adapter (12V/8.5A)
- PA-160W: 160W AC/DC adapter (20V/8A)
- Isolated DIO Kit: 8 DI + 8 DO with panel/cable kit
Connectors:
- Front panel: Power button, reset button, LED indicators (PWR, WDT, HDD, UID), 4× USB 3.0, 2× GbE, DVI-I, DVI-D, COM ports, speaker-out, power input
- Internal: SATA connectors, USB 2.0 headers, CFast socket, DIO header, DDR3 SODIMM sockets
### 6. Installation & Setup
Mounting Options:
- Wall Mounting: Standard brackets allow vertical or horizontal installation.
- Flat Surface Mounting: Dual brackets for tabletop or panel integration.
- DIN-Rail Mounting: Optional DINRAIL-E clip for cabinet installations.
Storage Installation:
- Supports two 2.5" SATA drives mounted via included bracket.
- CFast card installation via push-push socket for OS or data storage.
Memory Installation:
- Two DDR3 SO-DIMM slots accessible by removing the side cover.
Add-on Cards:
- Four PCI slots for industrial I/O, motion control, or communication cards.
- Maximum card size: 205 mm × 105 mm.
- Recommended total add-on card power ≤16W for fanless operation.
Power Connection:
- 8–25 VDC input via 4-pin mini-DIN or terminal block.
- Ensure correct polarity and voltage before connection.
System Configuration:
- BIOS setup allows configuration of COM port modes, SATA controller (IDE/AHCI), USB XHCI support, display priority, watchdog timer, and power-on behavior.
- Wake-on-LAN and watchdog timer functions supported for remote management and system reliability.
### 7. Performance & Capabilities
Processing Performance:
The Intel® Celeron® 1020E provides dual-core 2.2 GHz performance suitable for control logic, data acquisition, and visualization tasks. The HM76 chipset ensures stable I/O throughput and compatibility with industrial peripherals.
Graphics Performance:
Integrated Intel® HD Graphics supports hardware-accelerated video decoding and triple-display output, ideal for visualization and monitoring applications.
Storage Performance:
SATA III (6 Gb/s) interface supports high-speed SSDs for fast boot and data access. CFast slot provides additional removable storage.
Network Performance:
Dual Intel® I210 GbE controllers deliver reliable, low-latency networking with full driver support for Windows and Linux.
Thermal Efficiency:
Fanless design with aluminum heat dissipation structure maintains stable operation up to +60°C under full CPU load. Optional fan module extends thermal headroom for high-power PCI cards.
Limitations:
- Total add-on card power limited to 16W for fanless operation.
- For sub-zero operation, wide-temperature SSDs or HDDs are required.
- No PCIe slots (PCI-only configuration).
### 8. Standards & Compliance
Environmental and Mechanical Standards:
- Vibration: IEC60068-2-64 (5 Grms, 5–500 Hz, 3 axes)
- Shock: IEC60068-2-27 (50 Grms, 11 ms half-sine)
- Operating Temperature: -25°C to +60°C
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
Electromagnetic Compatibility (EMC):
- CE/FCC Class A
- EN 55022 (Emission)
- EN 55024 (Immunity)
Safety and Reliability:
- Designed for 24/7 industrial operation
- Watchdog timer and remote on/off control supported
- BIOS-level WDT for boot protection
### 9. Additional Information
Warranty & Support:
- Standard manufacturer warranty (contact Neousys for regional terms)
- Technical support, driver updates, and documentation available at [www.neousys-tech.com](https://www.neousys-tech.com)
Maintenance:
- Minimal maintenance due to fanless design
- Periodic dust inspection recommended for external vents
- Firmware and BIOS updates available through Neousys support
Software & Drivers:
- “One-Click” driver installation utility included on Drivers & Utilities DVD
- Manual driver installation supported for Windows XP/7 and Linux
- WDT_DIO library available for watchdog and digital I/O programming
Operating System Compatibility:
- Windows XP (SP2/SP3, 32-bit)
- Windows 7 (32-bit/64-bit)
- Linux distributions (Ubuntu ≥11.04, Debian ≥6.0, Fedora 14, CentOS 6.4)
Programming & Control:
- Watchdog Timer (WDT) API for system monitoring and auto-recovery
- Isolated DIO API for digital input/output control and change-of-state interrupts
- Remote power control and LED status output via internal headers
### Summary
The Nuvo-4040-C1020 is a robust, fanless embedded controller engineered for industrial environments requiring high reliability, legacy PCI expansion, and wide temperature tolerance. Its Intel® Celeron® 1020E processor, dual GbE ports, multiple USB interfaces, and triple-display support make it a versatile platform for automation, monitoring, and control systems. With its rugged mechanical design, compliance with industrial vibration and shock standards, and flexible mounting and power options, the Nuvo-4040-C1020 delivers dependable performance in demanding applications while maintaining silent, maintenance-free operation.
### 1. Product Overview
Product Name: Nuvo-4040-C1020
Model: Nuvo-4040-C1020
Series: Nuvo-4000 Series – Rugged Embedded Fanless Box-PC
Article Number: Nuvo-4040-C1020
Manufacturer: Neousys Technology Inc.
The Nuvo-4040-C1020 is a rugged, fanless embedded computer system designed for industrial automation, test and measurement, and machine control applications. It belongs to Neousys’ Nuvo-4000 series, which integrates Intel® 3rd Generation Core™ and Celeron® processors with a compact, thermally optimized chassis. The C1020 variant is equipped with an Intel® Celeron® 1020E dual-core processor and Intel® HM76 chipset, providing a balance of performance, reliability, and energy efficiency in harsh environments.
### 2. Key Features
- Fanless Industrial Design: Completely fanless architecture ensures silent operation and long-term reliability in dusty or vibration-prone environments.
- Intel® Celeron® 1020E Processor: Dual-core 2.2 GHz CPU (Ivy Bridge architecture) with 2 MB cache, offering stable performance for embedded and industrial workloads.
- Intel® HM76 Chipset: Provides robust I/O and expansion capabilities, supporting SATA III, USB 3.0, and PCI interfaces.
- 4x PCI Expansion Slots: Supports four 33 MHz/32-bit 5V PCI cards for industrial control, data acquisition, or legacy interface applications.
- Dual Gigabit Ethernet Ports: Two Intel® I210 GbE controllers for high-speed, independent network connections.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 engine with DVI-I and DVI-D outputs, each supporting 1920×1080 resolution.
- Wide Operating Temperature: Reliable operation from -25°C to +60°C at 100% CPU load.
- High Shock and Vibration Resistance: 5 Grms vibration and 50 Grms shock tolerance (with SSD), compliant with IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input with built-in power circuitry; optional 120W or 160W AC/DC adapters available.
- Compact and Rugged Chassis: 164 × 225 × 180 mm aluminum enclosure, wall-mountable or DIN-rail mountable.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output (2500 Vrms isolation).
- Optional Smart Fan Module: 80 mm auxiliary fan for additional cooling when high-power PCI cards are installed.
### 3. Technical Specifications
Processor:
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache, dual-core, Ivy Bridge architecture)
Chipset:
- Intel® HM76 Platform Controller Hub (PCH)
Graphics:
- Integrated Intel® HD Graphics Controller
- DVI-I (VGA/DVI/HDMI) output up to 1920×1080
- DVI-D output up to 1920×1080
- Supports triple independent display configuration
Memory:
- 2 × 204-pin DDR3 SO-DIMM sockets
- Supports up to 16 GB DDR3 1333/1600 MHz SDRAM
Storage:
- 2 × 2.5" SATA III (6 Gb/s) HDD/SSD bays
- 1 × external CFast socket (SATA interface)
Networking:
- 2 × Intel® I210 Gigabit Ethernet ports (independent PCIe lanes)
USB Interfaces:
- 4 × USB 3.0 ports (front panel)
- 2 × USB 2.0 ports (internal 10-pin header)
Serial Communication:
- 2 × software-programmable RS-232/422/485 ports (COM1 & COM2)
- 1 × RS-232 port (COM3)
- Baud rate up to 115200 bps
Audio:
- 1 × Speaker-out (Realtek ALC262 codec, Intel® HD Audio)
Digital I/O (optional):
- 8 × isolated digital inputs (5–24V logic high, 0–1.5V logic low, 2500 Vrms isolation)
- 8 × isolated digital outputs (100 mA sustained, 250 mA peak per channel, 2500 Vrms isolation)
Power Supply:
- Input: 8–25 VDC via 3-pin terminal block or 4-pin mini-DIN connector
- Power consumption: ~44 W (without add-on cards)
- Optional adapters:
- PA-120W (12V/8.5A, -30°C to +70°C)
- PA-160W (20V/8A)
Mechanical:
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (including HDD and RAM)
- Mounting: Wall-mount (standard) or DIN-rail (optional)
Environmental:
- Operating Temperature: -25°C to +60°C (100% CPU load)
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
- Vibration: 5 Grms, 5–500 Hz, 3 axes (with SSD)
- Shock: 50 Grms, half-sine 11 ms (with SSD)
EMC Compliance:
- CE/FCC Class A, EN 55022, EN 55024
### 4. Functionality
The Nuvo-4040-C1020 operates as a compact, fanless industrial PC designed for continuous operation in harsh environments. It integrates a low-power Intel® Celeron® processor with a robust I/O set, enabling it to serve as a control, monitoring, or data acquisition platform.
Typical Use Cases:
- Industrial automation and process control
- Machine vision and inspection systems
- Data logging and measurement instrumentation
- Transportation and mobile computing
- Legacy PCI-based system replacement
- Multi-display digital signage or control room systems
Compatibility:
Supports Windows XP, Windows 7 (32/64-bit), and major Linux distributions (Ubuntu, Debian, Fedora, CentOS). Drivers for Intel® I210 GbE, HD Graphics, and chipset are provided via Neousys’ driver package.
### 5. Components & Accessories
Included Items:
- Nuvo-4040-C1020 main unit
- Wall-mounting brackets and screws
- SATA HDD bracket
- Neousys Drivers & Utilities DVD
- Screw package
Optional Accessories:
- DINRAIL-E: DIN-rail mounting kit
- Fan-80: 80×80×15 mm fan assembly for enhanced cooling
- PA-120W: 120W AC/DC adapter (12V/8.5A)
- PA-160W: 160W AC/DC adapter (20V/8A)
- Isolated DIO Kit: 8 DI + 8 DO with panel/cable kit
Connectors:
- Front panel: Power button, reset button, LED indicators (PWR, WDT, HDD, UID), 4× USB 3.0, 2× GbE, DVI-I, DVI-D, COM ports, speaker-out, power input
- Internal: SATA connectors, USB 2.0 headers, CFast socket, DIO header, DDR3 SODIMM sockets
### 6. Installation & Setup
Mounting Options:
- Wall Mounting: Standard brackets allow vertical or horizontal installation.
- Flat Surface Mounting: Dual brackets for tabletop or panel integration.
- DIN-Rail Mounting: Optional DINRAIL-E clip for cabinet installations.
Storage Installation:
- Supports two 2.5" SATA drives mounted via included bracket.
- CFast card installation via push-push socket for OS or data storage.
Memory Installation:
- Two DDR3 SO-DIMM slots accessible by removing the side cover.
Add-on Cards:
- Four PCI slots for industrial I/O, motion control, or communication cards.
- Maximum card size: 205 mm × 105 mm.
- Recommended total add-on card power ≤16W for fanless operation.
Power Connection:
- 8–25 VDC input via 4-pin mini-DIN or terminal block.
- Ensure correct polarity and voltage before connection.
System Configuration:
- BIOS setup allows configuration of COM port modes, SATA controller (IDE/AHCI), USB XHCI support, display priority, watchdog timer, and power-on behavior.
- Wake-on-LAN and watchdog timer functions supported for remote management and system reliability.
### 7. Performance & Capabilities
Processing Performance:
The Intel® Celeron® 1020E provides dual-core 2.2 GHz performance suitable for control logic, data acquisition, and visualization tasks. The HM76 chipset ensures stable I/O throughput and compatibility with industrial peripherals.
Graphics Performance:
Integrated Intel® HD Graphics supports hardware-accelerated video decoding and triple-display output, ideal for visualization and monitoring applications.
Storage Performance:
SATA III (6 Gb/s) interface supports high-speed SSDs for fast boot and data access. CFast slot provides additional removable storage.
Network Performance:
Dual Intel® I210 GbE controllers deliver reliable, low-latency networking with full driver support for Windows and Linux.
Thermal Efficiency:
Fanless design with aluminum heat dissipation structure maintains stable operation up to +60°C under full CPU load. Optional fan module extends thermal headroom for high-power PCI cards.
Limitations:
- Total add-on card power limited to 16W for fanless operation.
- For sub-zero operation, wide-temperature SSDs or HDDs are required.
- No PCIe slots (PCI-only configuration).
### 8. Standards & Compliance
Environmental and Mechanical Standards:
- Vibration: IEC60068-2-64 (5 Grms, 5–500 Hz, 3 axes)
- Shock: IEC60068-2-27 (50 Grms, 11 ms half-sine)
- Operating Temperature: -25°C to +60°C
- Storage Temperature: -40°C to +85°C
- Humidity: 10–90%, non-condensing
Electromagnetic Compatibility (EMC):
- CE/FCC Class A
- EN 55022 (Emission)
- EN 55024 (Immunity)
Safety and Reliability:
- Designed for 24/7 industrial operation
- Watchdog timer and remote on/off control supported
- BIOS-level WDT for boot protection
### 9. Additional Information
Warranty & Support:
- Standard manufacturer warranty (contact Neousys for regional terms)
- Technical support, driver updates, and documentation available at [www.neousys-tech.com](https://www.neousys-tech.com)
Maintenance:
- Minimal maintenance due to fanless design
- Periodic dust inspection recommended for external vents
- Firmware and BIOS updates available through Neousys support
Software & Drivers:
- “One-Click” driver installation utility included on Drivers & Utilities DVD
- Manual driver installation supported for Windows XP/7 and Linux
- WDT_DIO library available for watchdog and digital I/O programming
Operating System Compatibility:
- Windows XP (SP2/SP3, 32-bit)
- Windows 7 (32-bit/64-bit)
- Linux distributions (Ubuntu ≥11.04, Debian ≥6.0, Fedora 14, CentOS 6.4)
Programming & Control:
- Watchdog Timer (WDT) API for system monitoring and auto-recovery
- Isolated DIO API for digital input/output control and change-of-state interrupts
- Remote power control and LED status output via internal headers
### Summary
The Nuvo-4040-C1020 is a robust, fanless embedded controller engineered for industrial environments requiring high reliability, legacy PCI expansion, and wide temperature tolerance. Its Intel® Celeron® 1020E processor, dual GbE ports, multiple USB interfaces, and triple-display support make it a versatile platform for automation, monitoring, and control systems. With its rugged mechanical design, compliance with industrial vibration and shock standards, and flexible mounting and power options, the Nuvo-4040-C1020 delivers dependable performance in demanding applications while maintaining silent, maintenance-free operation.
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Nuvo-4000_Datasheet.pdf
PDF Catalog
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