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- Supercapacitor-Based Energy Storage:
Utilizes eight 100F, 3.0V ultracapacitors to deliver a total energy capacity of 2500 watt-seconds (Ws), ensuring stable backup power without the degradation issues associated with chemical batteries.
- Wide Operating Temperature Range:
Fully functional from -25°C to +65°C, suitable for industrial and outdoor environments where temperature extremes are common.
- Exceptional Longevity:
Offers over 10 years of service life at 25°C and supports up to 500,000 charge/discharge cycles, significantly reducing maintenance and replacement costs compared to battery-based UPS systems.
- Patented CAP Energy Management Technology:
Incorporates a microprocessor-controlled energy management system that monitors power consumption, predicts shutdown timing, and optimizes energy utilization during outages.
- Provides auto/manual shutdown control
- Includes high/low voltage protection
- Supports user-configurable parameters for energy and lifespan optimization
- User-Configurable Operation:
Through the PB2500J Parameter Configurer software, users can adjust parameters such as auto-start delay, voltage thresholds, shutdown timing, and supercapacitor lifetime extension.
- Form Factor Flexibility:
Available as a half-length PCIe card (PB-2500J-PCIe) and as Cassette modules (PB-2500J-CSM5/CSM7) for Neousys Nuvo series controllers.
- Maintenance-Free Design:
No chemical degradation, no electrolyte leakage, and no need for periodic replacement, ensuring long-term reliability.
Utilizes eight 100F, 3.0V ultracapacitors to deliver a total energy capacity of 2500 watt-seconds (Ws), ensuring stable backup power without the degradation issues associated with chemical batteries.
- Wide Operating Temperature Range:
Fully functional from -25°C to +65°C, suitable for industrial and outdoor environments where temperature extremes are common.
- Exceptional Longevity:
Offers over 10 years of service life at 25°C and supports up to 500,000 charge/discharge cycles, significantly reducing maintenance and replacement costs compared to battery-based UPS systems.
- Patented CAP Energy Management Technology:
Incorporates a microprocessor-controlled energy management system that monitors power consumption, predicts shutdown timing, and optimizes energy utilization during outages.
- Provides auto/manual shutdown control
- Includes high/low voltage protection
- Supports user-configurable parameters for energy and lifespan optimization
- User-Configurable Operation:
Through the PB2500J Parameter Configurer software, users can adjust parameters such as auto-start delay, voltage thresholds, shutdown timing, and supercapacitor lifetime extension.
- Form Factor Flexibility:
Available as a half-length PCIe card (PB-2500J-PCIe) and as Cassette modules (PB-2500J-CSM5/CSM7) for Neousys Nuvo series controllers.
- Maintenance-Free Design:
No chemical degradation, no electrolyte leakage, and no need for periodic replacement, ensuring long-term reliability.
Comprehensive Product Summary: Neousys PB-2500J Series Supercapacitor-Based Uninterruptible Power Backup
### 1. Product Overview
Product Name: PB-2500J
Model Variants: PB-2500J-PCIe, PB-2500J-CSM5, PB-2500J-CSM7
Series: PB-2500J Series – Industrial-grade Intelligent Supercapacitor-Based Uninterruptible Power Backup Module
Article Number: PB-2500J
Manufacturer: Neousys Technology Inc.
Patent: R.O.C. Patent No. I598820 (CAP Energy Management Technology)
Product Type: Supercapacitor-based uninterruptible power backup module designed for industrial embedded controllers and computing systems.
The Neousys PB-2500J series represents a new generation of industrial-grade power backup solutions that utilize supercapacitor technology instead of conventional batteries. Designed for harsh environments and mission-critical applications, it provides reliable short-term power continuity and controlled system shutdown during unexpected power loss.
### 2. Key Features
- Supercapacitor-Based Energy Storage:
Utilizes eight 100F, 3.0V ultracapacitors to deliver a total energy capacity of 2500 watt-seconds (Ws), ensuring stable backup power without the degradation issues associated with chemical batteries.
- Wide Operating Temperature Range:
Fully functional from -25°C to +65°C, suitable for industrial and outdoor environments where temperature extremes are common.
- Exceptional Longevity:
Offers over 10 years of service life at 25°C and supports up to 500,000 charge/discharge cycles, significantly reducing maintenance and replacement costs compared to battery-based UPS systems.
- Patented CAP Energy Management Technology:
Incorporates a microprocessor-controlled energy management system that monitors power consumption, predicts shutdown timing, and optimizes energy utilization during outages.
- Provides auto/manual shutdown control
- Includes high/low voltage protection
- Supports user-configurable parameters for energy and lifespan optimization
- User-Configurable Operation:
Through the PB2500J Parameter Configurer software, users can adjust parameters such as auto-start delay, voltage thresholds, shutdown timing, and supercapacitor lifetime extension.
- Form Factor Flexibility:
Available as a half-length PCIe card (PB-2500J-PCIe) and as Cassette modules (PB-2500J-CSM5/CSM7) for Neousys Nuvo series controllers.
- Maintenance-Free Design:
No chemical degradation, no electrolyte leakage, and no need for periodic replacement, ensuring long-term reliability.
### 3. Technical Specifications
| Parameter | PB-2500J-PCIe | PB-2500J-CSM5 / CSM7 |
|----------------|------------------|---------------------------|
| Supercapacitor Configuration | 8 × 100F, 3.0V ultracapacitors | 8 × 100F, 3.0V ultracapacitors |
| Energy Capacity | 2500 watt-seconds (Ws) | 2500 watt-seconds (Ws) |
| Expected Lifespan | >10 years @ 25°C | >10 years @ 25°C |
| Cycle Life | 500,000 charge/discharge cycles | 500,000 charge/discharge cycles |
| Communication Interface | 3-wire RS-232 | 3-wire RS-232 |
| Dimensions | 167 mm (W) × 111 mm (H) | 225 mm (D) × 141 mm (W) × 28.7 mm (H) |
| Operating Temperature | -25°C to +65°C | -25°C to +65°C |
| Storage Temperature | -40°C to +70°C | -40°C to +70°C |
| EMC Compliance | CE/FCC Class A (EN 55022 & EN 55024) | CE/FCC Class A (EN 55022 & EN 55024) |
Lifespan vs. Temperature:
- 25°C: >10 years
- 35°C: 76,000 hours
- 45°C: 34,000 hours
- 55°C: 15,000 hours
- 65°C: 7,200 hours
Lifespan Extension (Configurable Energy Capacity):
- 2100 Ws configuration: 2.2× lifespan
- 1750 Ws configuration: 4.8× lifespan
### 4. Functionality
The PB-2500J functions as a supercapacitor-based uninterruptible power backup that bridges short-term power interruptions and ensures safe system shutdowns.
Operating Principle:
- During normal operation, the PB-2500J charges its supercapacitors to full capacity.
- When a power outage occurs, the stored energy is released to sustain system operation for several seconds to minutes (depending on system load).
- The onboard CAP Energy Management microcontroller monitors voltage and energy levels in real time, determining the optimal moment to initiate a controlled system shutdown to prevent data loss or corruption.
Use Cases:
- Industrial automation controllers
- Edge computing systems
- Embedded PCs in transportation, energy, and manufacturing
- Systems requiring data integrity during power loss
Compatibility:
- PB-2500J-PCIe: Designed for Neousys Nuvo-6000 series (excluding Nuvo-6108GC/IGN).
- PB-2500J-CSM5: For Nuvo-5000E/P series.
- PB-2500J-CSM7: For Nuvo-7000E/P series.
### 5. Components & Accessories
Included Items:
1. PB-2500J-PCIe or PB-2500J-CSM module (depending on model)
2. Neousys Drivers & Utilities DVD (includes PB2500J Parameter Configurer software)
Connectors:
- 2×5 2.0mm Pitch Wafer Connector: For communication with host system.
- 9-pin D-sub COM Port: RS-232 communication interface for monitoring and control.
- LED Indicators:
- Green LEDs (1 & 2): Indicate energy levels (625J–2500J).
- Orange LED: Charging status.
- Red LED: Brownout or low voltage condition.
Optional Accessories:
- DB9 COM (female-to-female) cable (user-supplied) for RS-232 connection.
### 6. Installation & Setup
General Requirements:
- Qualified personnel should perform installation.
- Observe ESD precautions and disconnect power before handling.
- Ensure host system COM port is configured in RS-232 mode.
Installation Procedures:
PB-2500J-PCIe (Nuvo-6000 Series):
1. Remove chassis cover by loosening four M3 screws.
2. Connect the 2×5 pin cable to the Nuvo-6000 PCBA board.
3. Insert PB-2500J-PCIe into an available PCIe slot and secure with a screw.
4. Connect the other end of the 2×5 cable to the PB-2500J-PCIe.
5. Connect COM-to-COM cable between PB-2500J and host controller.
6. Reassemble chassis and reconnect all cables.
PB-2500J-CSM (Nuvo-5000E/P or 7000E/P):
1. Remove existing Cassette module.
2. Align PB-2500J-CSM with positioning poles and secure with four screws.
3. Connect COM-to-COM cable between PB-2500J-CSM and host controller.
Software Configuration:
- Install PB2500J Parameter Configurer from the Utilities DVD.
- Configure system shutdown behavior, voltage thresholds, and auto-start delay.
- Ensure Windows power button behavior is set to “Shut down” (not Sleep).
### 7. Performance & Capabilities
Energy Capacity: 2500 watt-seconds (Ws)
Backup Duration: Varies by system load (typically several seconds to minutes).
Charge/Discharge Efficiency: Optimized via CAP Energy Management firmware.
Cycle Life: 500,000 cycles with minimal degradation (<30% capacity loss at end of life).
Temperature Resilience: Maintains performance from -25°C to +65°C.
Lifespan Optimization: Configurable energy capacity allows trade-off between runtime and longevity.
Voltage Protection:
- High and low voltage thresholds configurable via software.
- Automatic shutdown to prevent over-discharge or over-voltage damage.
Limitations:
- Designed for short-term backup, not extended runtime.
- Requires compatible Neousys controller for full functionality.
### 8. Standards & Compliance
Electromagnetic Compatibility (EMC):
- CE/FCC Class A compliant
- Tested according to EN 55022 and EN 55024 standards
Regulatory Compliance:
- FCC Part 15 Class A: Meets limits for commercial digital devices.
- CE Marking: Complies with applicable EU directives for electromagnetic compatibility and safety.
Safety & Handling:
- ESD precautions required during installation.
- Only qualified personnel should service the unit.
- Ensure proper grounding and cable management.
Environmental Compliance:
- RoHS-compliant components (lead-free manufacturing).
- Designed for industrial-grade reliability and environmental endurance.
### 9. Additional Information
Warranty & Support:
- Covered under Neousys Technology’s standard warranty policy.
- Firmware and software updates available via Neousys website or authorized service partners.
- Technical support available through regional offices in Taiwan, USA, and China.
Maintenance:
- Virtually maintenance-free due to solid-state supercapacitor design.
- No battery replacement required.
- Periodic inspection of connectors and cables recommended.
Software Utility – PB2500J Parameter Configurer:
- Functions:
- Monitor firmware version, DC voltage, and capacitor energy.
- Configure auto-start delay, DC loss behavior, voltage thresholds, and lifetime extension.
- Update, retrieve, or reset parameters.
- “Re-train” function customizes shutdown timing based on system behavior.
- Operation:
- Executable file, no installation required.
- Run as administrator for full access.
- Communicates via RS-232 COM port.
Firmware Features:
- Real-time energy monitoring and adaptive control.
- Automatic soft-shutdown initiation during power loss.
- Configurable buzzer alert during discharge events.
Service & Maintenance Guidelines:
- Disconnect power before servicing.
- Use anti-static wrist strap and grounded work surface.
- Replace modules only with genuine Neousys parts.
Safety Precautions:
- Install in a stable, well-ventilated environment.
- Avoid exposure to moisture or conductive dust.
- Disconnect from mains during long-term storage.
Contact Information:
- Neousys Technology Inc. (Headquarters):
15F, No.868-3, Zhongzheng Rd., Zhonghe Dist., New Taipei City 23586, Taiwan
Tel: +886-2-2223-6182 | Fax: +886-2-2223-6183 | Email: sales@neousys-tech.com
- Neousys Technology America Inc.:
3384 Commercial Avenue, Northbrook, IL 60062, USA
Tel: +1-847-656-3298
- Neousys Technology (China) Ltd.:
Room 612, Building 32, 680 Guiping Road, Shanghai, China
Tel: +86-21-61155366
Revision History:
- Version 1.0 – May 2018 (Initial Release)
### Summary
The Neousys PB-2500J Series is a robust, intelligent, and maintenance-free power backup solution engineered for industrial computing environments. By leveraging supercapacitor technology and patented CAP Energy Management, it delivers reliable short-term power continuity, precise shutdown control, and exceptional durability across extreme temperatures.
Its modular design—available as a PCIe card or Cassette module—ensures seamless integration with Neousys Nuvo controllers, while the user-configurable software interface provides granular control over operational parameters. With 2500 joules of energy capacity, 500,000-cycle endurance, and 10-year lifespan, the PB-2500J series sets a new benchmark for industrial-grade uninterruptible power backup systems.
### 1. Product Overview
Product Name: PB-2500J
Model Variants: PB-2500J-PCIe, PB-2500J-CSM5, PB-2500J-CSM7
Series: PB-2500J Series – Industrial-grade Intelligent Supercapacitor-Based Uninterruptible Power Backup Module
Article Number: PB-2500J
Manufacturer: Neousys Technology Inc.
Patent: R.O.C. Patent No. I598820 (CAP Energy Management Technology)
Product Type: Supercapacitor-based uninterruptible power backup module designed for industrial embedded controllers and computing systems.
The Neousys PB-2500J series represents a new generation of industrial-grade power backup solutions that utilize supercapacitor technology instead of conventional batteries. Designed for harsh environments and mission-critical applications, it provides reliable short-term power continuity and controlled system shutdown during unexpected power loss.
### 2. Key Features
- Supercapacitor-Based Energy Storage:
Utilizes eight 100F, 3.0V ultracapacitors to deliver a total energy capacity of 2500 watt-seconds (Ws), ensuring stable backup power without the degradation issues associated with chemical batteries.
- Wide Operating Temperature Range:
Fully functional from -25°C to +65°C, suitable for industrial and outdoor environments where temperature extremes are common.
- Exceptional Longevity:
Offers over 10 years of service life at 25°C and supports up to 500,000 charge/discharge cycles, significantly reducing maintenance and replacement costs compared to battery-based UPS systems.
- Patented CAP Energy Management Technology:
Incorporates a microprocessor-controlled energy management system that monitors power consumption, predicts shutdown timing, and optimizes energy utilization during outages.
- Provides auto/manual shutdown control
- Includes high/low voltage protection
- Supports user-configurable parameters for energy and lifespan optimization
- User-Configurable Operation:
Through the PB2500J Parameter Configurer software, users can adjust parameters such as auto-start delay, voltage thresholds, shutdown timing, and supercapacitor lifetime extension.
- Form Factor Flexibility:
Available as a half-length PCIe card (PB-2500J-PCIe) and as Cassette modules (PB-2500J-CSM5/CSM7) for Neousys Nuvo series controllers.
- Maintenance-Free Design:
No chemical degradation, no electrolyte leakage, and no need for periodic replacement, ensuring long-term reliability.
### 3. Technical Specifications
| Parameter | PB-2500J-PCIe | PB-2500J-CSM5 / CSM7 |
|----------------|------------------|---------------------------|
| Supercapacitor Configuration | 8 × 100F, 3.0V ultracapacitors | 8 × 100F, 3.0V ultracapacitors |
| Energy Capacity | 2500 watt-seconds (Ws) | 2500 watt-seconds (Ws) |
| Expected Lifespan | >10 years @ 25°C | >10 years @ 25°C |
| Cycle Life | 500,000 charge/discharge cycles | 500,000 charge/discharge cycles |
| Communication Interface | 3-wire RS-232 | 3-wire RS-232 |
| Dimensions | 167 mm (W) × 111 mm (H) | 225 mm (D) × 141 mm (W) × 28.7 mm (H) |
| Operating Temperature | -25°C to +65°C | -25°C to +65°C |
| Storage Temperature | -40°C to +70°C | -40°C to +70°C |
| EMC Compliance | CE/FCC Class A (EN 55022 & EN 55024) | CE/FCC Class A (EN 55022 & EN 55024) |
Lifespan vs. Temperature:
- 25°C: >10 years
- 35°C: 76,000 hours
- 45°C: 34,000 hours
- 55°C: 15,000 hours
- 65°C: 7,200 hours
Lifespan Extension (Configurable Energy Capacity):
- 2100 Ws configuration: 2.2× lifespan
- 1750 Ws configuration: 4.8× lifespan
### 4. Functionality
The PB-2500J functions as a supercapacitor-based uninterruptible power backup that bridges short-term power interruptions and ensures safe system shutdowns.
Operating Principle:
- During normal operation, the PB-2500J charges its supercapacitors to full capacity.
- When a power outage occurs, the stored energy is released to sustain system operation for several seconds to minutes (depending on system load).
- The onboard CAP Energy Management microcontroller monitors voltage and energy levels in real time, determining the optimal moment to initiate a controlled system shutdown to prevent data loss or corruption.
Use Cases:
- Industrial automation controllers
- Edge computing systems
- Embedded PCs in transportation, energy, and manufacturing
- Systems requiring data integrity during power loss
Compatibility:
- PB-2500J-PCIe: Designed for Neousys Nuvo-6000 series (excluding Nuvo-6108GC/IGN).
- PB-2500J-CSM5: For Nuvo-5000E/P series.
- PB-2500J-CSM7: For Nuvo-7000E/P series.
### 5. Components & Accessories
Included Items:
1. PB-2500J-PCIe or PB-2500J-CSM module (depending on model)
2. Neousys Drivers & Utilities DVD (includes PB2500J Parameter Configurer software)
Connectors:
- 2×5 2.0mm Pitch Wafer Connector: For communication with host system.
- 9-pin D-sub COM Port: RS-232 communication interface for monitoring and control.
- LED Indicators:
- Green LEDs (1 & 2): Indicate energy levels (625J–2500J).
- Orange LED: Charging status.
- Red LED: Brownout or low voltage condition.
Optional Accessories:
- DB9 COM (female-to-female) cable (user-supplied) for RS-232 connection.
### 6. Installation & Setup
General Requirements:
- Qualified personnel should perform installation.
- Observe ESD precautions and disconnect power before handling.
- Ensure host system COM port is configured in RS-232 mode.
Installation Procedures:
PB-2500J-PCIe (Nuvo-6000 Series):
1. Remove chassis cover by loosening four M3 screws.
2. Connect the 2×5 pin cable to the Nuvo-6000 PCBA board.
3. Insert PB-2500J-PCIe into an available PCIe slot and secure with a screw.
4. Connect the other end of the 2×5 cable to the PB-2500J-PCIe.
5. Connect COM-to-COM cable between PB-2500J and host controller.
6. Reassemble chassis and reconnect all cables.
PB-2500J-CSM (Nuvo-5000E/P or 7000E/P):
1. Remove existing Cassette module.
2. Align PB-2500J-CSM with positioning poles and secure with four screws.
3. Connect COM-to-COM cable between PB-2500J-CSM and host controller.
Software Configuration:
- Install PB2500J Parameter Configurer from the Utilities DVD.
- Configure system shutdown behavior, voltage thresholds, and auto-start delay.
- Ensure Windows power button behavior is set to “Shut down” (not Sleep).
### 7. Performance & Capabilities
Energy Capacity: 2500 watt-seconds (Ws)
Backup Duration: Varies by system load (typically several seconds to minutes).
Charge/Discharge Efficiency: Optimized via CAP Energy Management firmware.
Cycle Life: 500,000 cycles with minimal degradation (<30% capacity loss at end of life).
Temperature Resilience: Maintains performance from -25°C to +65°C.
Lifespan Optimization: Configurable energy capacity allows trade-off between runtime and longevity.
Voltage Protection:
- High and low voltage thresholds configurable via software.
- Automatic shutdown to prevent over-discharge or over-voltage damage.
Limitations:
- Designed for short-term backup, not extended runtime.
- Requires compatible Neousys controller for full functionality.
### 8. Standards & Compliance
Electromagnetic Compatibility (EMC):
- CE/FCC Class A compliant
- Tested according to EN 55022 and EN 55024 standards
Regulatory Compliance:
- FCC Part 15 Class A: Meets limits for commercial digital devices.
- CE Marking: Complies with applicable EU directives for electromagnetic compatibility and safety.
Safety & Handling:
- ESD precautions required during installation.
- Only qualified personnel should service the unit.
- Ensure proper grounding and cable management.
Environmental Compliance:
- RoHS-compliant components (lead-free manufacturing).
- Designed for industrial-grade reliability and environmental endurance.
### 9. Additional Information
Warranty & Support:
- Covered under Neousys Technology’s standard warranty policy.
- Firmware and software updates available via Neousys website or authorized service partners.
- Technical support available through regional offices in Taiwan, USA, and China.
Maintenance:
- Virtually maintenance-free due to solid-state supercapacitor design.
- No battery replacement required.
- Periodic inspection of connectors and cables recommended.
Software Utility – PB2500J Parameter Configurer:
- Functions:
- Monitor firmware version, DC voltage, and capacitor energy.
- Configure auto-start delay, DC loss behavior, voltage thresholds, and lifetime extension.
- Update, retrieve, or reset parameters.
- “Re-train” function customizes shutdown timing based on system behavior.
- Operation:
- Executable file, no installation required.
- Run as administrator for full access.
- Communicates via RS-232 COM port.
Firmware Features:
- Real-time energy monitoring and adaptive control.
- Automatic soft-shutdown initiation during power loss.
- Configurable buzzer alert during discharge events.
Service & Maintenance Guidelines:
- Disconnect power before servicing.
- Use anti-static wrist strap and grounded work surface.
- Replace modules only with genuine Neousys parts.
Safety Precautions:
- Install in a stable, well-ventilated environment.
- Avoid exposure to moisture or conductive dust.
- Disconnect from mains during long-term storage.
Contact Information:
- Neousys Technology Inc. (Headquarters):
15F, No.868-3, Zhongzheng Rd., Zhonghe Dist., New Taipei City 23586, Taiwan
Tel: +886-2-2223-6182 | Fax: +886-2-2223-6183 | Email: sales@neousys-tech.com
- Neousys Technology America Inc.:
3384 Commercial Avenue, Northbrook, IL 60062, USA
Tel: +1-847-656-3298
- Neousys Technology (China) Ltd.:
Room 612, Building 32, 680 Guiping Road, Shanghai, China
Tel: +86-21-61155366
Revision History:
- Version 1.0 – May 2018 (Initial Release)
### Summary
The Neousys PB-2500J Series is a robust, intelligent, and maintenance-free power backup solution engineered for industrial computing environments. By leveraging supercapacitor technology and patented CAP Energy Management, it delivers reliable short-term power continuity, precise shutdown control, and exceptional durability across extreme temperatures.
Its modular design—available as a PCIe card or Cassette module—ensures seamless integration with Neousys Nuvo controllers, while the user-configurable software interface provides granular control over operational parameters. With 2500 joules of energy capacity, 500,000-cycle endurance, and 10-year lifespan, the PB-2500J series sets a new benchmark for industrial-grade uninterruptible power backup systems.
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PB-2500J_Datasheet.pdf
PDF Catalog
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PB-2500J_User_Manual.pdf
Manual
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