Comprehensive Product Summary – PCA96PS-3 Cable (3 m, 96‑Pin Half‑Pitch to Open End)

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### 1. Product Overview

- Product Name: PCA96PS‑3
- Article Number: PCA96PS‑3
- Product Type: Shielded cable, 96‑pin half‑pitch high‑density connector to open end
- Length: 3 m
- Manufacturer: CONTEC Co., Ltd.
- Series: PCI Bus Series – Industrial Automation Products
- Category: Digital I/O Board Accessory / Cable Assembly
- Website: [www.contec.com](https://www.contec.com)

The PCA96PS‑3 is a high‑performance industrial‑grade shielded cable designed for use with CONTEC’s PCI Bus Series digital I/O, analog I/O, counter, and motor control boards that employ a 96‑pin half‑pitch connector interface. It provides a reliable, noise‑resistant connection between the board and external devices or terminal units, ensuring signal integrity in demanding automation and measurement environments.

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### 2. Key Features

- High‑Density 96‑Pin Half‑Pitch Connector:
Equipped with a precision 96‑pin half‑pitch (Honda Tsushin Kogyo or equivalent) male connector on one end, compatible with CONTEC’s PCI and CompactPCI I/O boards.

- Open‑End Configuration:
The opposite end of the cable is open, allowing direct wiring to custom terminal blocks, sensors, actuators, or other external devices.

- Shielded Construction:
Full‑length shielding minimizes electromagnetic interference (EMI) and crosstalk, ensuring stable signal transmission in electrically noisy industrial environments.

- Optimized for CONTEC PCI Bus Boards:
Designed for use with digital I/O, analog I/O, counter, and motor control boards such as PIO‑32/32L(PCI), PI‑64L(PCI), PO‑64L(PCI), CNT24‑4D(PCI), and SMC‑2P(PCI).

- Industrial‑Grade Durability:
Built with robust insulation and conductor materials suitable for continuous operation in factory automation, process control, and test systems.

- Flexible 3 m Length:
Provides sufficient reach for rack‑mounted or panel‑mounted installations while maintaining signal integrity.

- High Compatibility:
Interfaces seamlessly with CONTEC terminal units (EPD‑96, DTP‑64(PC)), connector converters (CCB‑96), and monitoring tools (CM‑64(PC)E).

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### 3. Technical Specifications

| Parameter | Specification |
|----------------|------------------|
| Cable Type | Shielded multi‑conductor cable |
| Connector Type (Board Side) | 96‑pin half‑pitch male connector |
| Connector Standard | Honda Tsushin Kogyo PCR‑E96LMD or equivalent |
| Opposite End | Open wire end (individual conductors) |
| Cable Length | 3 m |
| Conductor Pitch | 1.27 mm (96‑wire configuration) |
| Shielding | Full braided and foil shield |
| Outer Jacket Material | Industrial PVC or equivalent |
| Operating Voltage | Up to 35 VDC (signal level dependent on board) |
| Signal Type Supported | TTL, opto‑isolated, open collector, analog, or differential signals depending on board type |
| Temperature Range | 0 °C – 50 °C (typical for CONTEC accessories) |
| Connector Retention | Screw‑lock mechanism for secure attachment |
| Cable Diameter | Approx. 8 – 10 mm (varies by conductor gauge) |
| Weight | Approx. 200 – 250 g (3 m length) |
| Color | Gray (standard CONTEC accessory color) |

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### 4. Functionality

The PCA96PS‑3 functions as an interface cable between CONTEC’s PCI Bus Series boards and external devices. It transmits digital or analog signals from the board’s 96‑pin half‑pitch connector to external circuits. The open‑end design allows flexible termination to:

- Screw‑type terminal blocks (e.g., DTP‑64(PC), EPD‑96)
- Connector converter boards (e.g., CCB‑96)
- Custom control panels or test fixtures

Typical Applications:
- Industrial automation and machine control
- Data acquisition and monitoring systems
- PLC and sensor interfacing
- Motor control and encoder feedback wiring
- Laboratory instrumentation and test benches

Compatibility:
- Digital I/O Boards: PI‑64L(PCI), PO‑64L(PCI), PIO‑32/32L(PCI), PIO‑64/64L(PCI), PIO‑32/32F(PCI)
- Analog I/O Boards: AD12‑64(PCI), DA12‑16(PCI), AD16‑16(PCI)E
- Counter Boards: CNT24‑4D(PCI), CNT32‑8M(PCI)
- Motor Controllers: SMC‑2P(PCI), SMC‑4P(PCI)
- Connector Converters: CCB‑96 (96‑pin to dual 37‑pin D‑type)
- Terminal Units: EPD‑96, DTP‑64(PC)

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### 5. Components & Accessories

Included Items:
- PCA96PS‑3 cable (3 m, shielded, 96‑pin half‑pitch male to open end)

Optional Accessories:
- Terminal Units:
- *EPD‑96* – 96‑channel DIN‑rail mount terminal block (219.5 × 35.5 × 64 mm)
- *DTP‑64(PC)* – 64‑channel screw‑type terminal block (170 × 122 mm)
- Connector Converters:
- *CCB‑96* – Converts 96‑pin half‑pitch to two 37‑pin D‑type connectors
- Monitoring Tools:
- *CM‑64(PC)E* – 64‑channel signal monitor and dummy signal generator
- DIN‑Rail Adapter:
- *DIN‑ADP1* – Mounting adapter for terminal panels
- Connectors:
- *CN5‑H96F* – 96‑pin half‑pitch female connector (5 pcs set)

Related Cable Variants:
- PCA96PS‑1.5 – 1.5 m shielded cable
- PCA96PS‑5 – 5 m shielded cable
- PCB96PS‑x – Shielded cable with connectors on both ends
- PCA96P‑x – Flat cable (unshielded)

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### 6. Installation & Setup

Requirements:
- Compatible CONTEC PCI or CompactPCI board with 96‑pin half‑pitch connector
- Proper grounding and shielding to minimize noise
- Adequate cable routing to prevent mechanical stress

Mounting Options:
- Direct connection to board connector using screw‑lock mechanism
- Termination to DIN‑rail terminal units or custom wiring panels

Configuration:
1. Power off the PC or control system.
2. Attach the 96‑pin connector to the board’s mating connector (e.g., PCR‑E96LMD).
3. Secure the connector using the built‑in locking screws.
4. Route the cable to the external device or terminal unit.
5. Wire each open conductor according to the board’s pin assignment.
6. Verify continuity and shielding integrity before powering on.

Recommended Accessories for Setup:
- EPD‑96 or DTP‑64(PC) for organized wiring
- DIN‑ADP1 for DIN‑rail mounting
- CM‑64(PC)E for signal verification and debugging

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### 7. Performance & Capabilities

- Signal Integrity:
Shielded construction ensures low noise and minimal signal degradation over 3 m.
- Transmission Speed:
Supports high‑speed digital I/O up to 20 MHz (depending on board capability).
- Voltage Range:
Compatible with TTL (5 VDC), opto‑isolated (12–24 VDC), and analog (±10 V) signal levels.
- Current Capacity:
Typically up to 100 mA per channel (board‑dependent).
- Noise Immunity:
Shielding and twisted‑pair internal wiring reduce susceptibility to EMI and crosstalk.
- Mechanical Durability:
Rated for repeated flexing and vibration typical in industrial environments.
- Limitations:
- Not intended for high‑voltage (>35 VDC) or power transmission.
- Cable length should not exceed 5 m for high‑speed digital signals to maintain timing accuracy.

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### 8. Standards & Compliance

- Connector Standard: 96‑pin half‑pitch (Honda Tsushin Kogyo PCR‑E96LMD or equivalent)
- Electrical Compliance: Conforms to PCI Bus Series accessory specifications
- Environmental Compliance: RoHS‑compliant materials (lead‑free solder and insulation)
- Safety: Designed for low‑voltage signal applications in industrial control systems
- Quality Assurance: Manufactured under CONTEC’s ISO 9001‑certified quality management system

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### 9. Additional Information

- Warranty:
Standard CONTEC accessory warranty (typically 1 year from shipment date).

- Support & Documentation:
- Product manuals and pin‑out diagrams available from [www.contec.com](https://www.contec.com)
- Technical support via CONTEC’s global service network

- Maintenance:
- Periodically inspect connectors for oxidation or mechanical wear.
- Avoid excessive bending radius (< 10 × cable diameter).
- Ensure shield continuity to ground for optimal noise suppression.

- Updates & Compatibility:
The PCA96PS‑3 remains compatible with legacy and current CONTEC PCI Bus Series boards, including digital I/O, analog I/O, counter, and motor control models. Future revisions maintain backward compatibility with existing 96‑pin half‑pitch interfaces.

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### Summary

The CONTEC PCA96PS‑3 is a 3‑meter, shielded, 96‑pin half‑pitch to open‑end cable engineered for industrial automation and measurement systems. It provides a robust, noise‑resistant connection between CONTEC PCI Bus Series boards and external devices. Its high‑density connector, durable shielding, and flexible open‑end design make it ideal for custom wiring, signal distribution, and integration with terminal units such as EPD‑96 or DTP‑64(PC).

Engineered for reliability, the PCA96PS‑3 ensures precise signal transmission in high‑speed digital, analog, and control applications, supporting the full range of CONTEC’s industrial I/O ecosystem.