Comprehensive Product Summary – PCA96PS-5 Cable (5m, 96-pin Half Pitch to Open End)

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### 1. Product Overview

- Product Name: PCA96PS-5
- Model Number: PCA96PS-5
- Series: PCI Bus Series – Digital I/O Board Accessories and Cables
- Article Number: PCA96PS-5
- Manufacturer: CONTEC Co., Ltd. (Japan)
- Product Type: Shielded cable, 96-pin half-pitch high-density connector to open-end termination
- Product Category: Industrial Automation / Measurement and Control Accessories
- Website: [www.contec.com](https://www.contec.com)

The CONTEC PCA96PS-5 is a high-quality, shielded industrial-grade cable designed for use with CONTEC’s PCI Bus Series digital and analog I/O boards. It provides a reliable connection between a 96-pin half-pitch high-density connector and open-end wiring for flexible integration with external devices, terminal units, or custom control systems.

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### 2. Key Features

- High-Density 96-Pin Half-Pitch Connector:
Equipped with a precision-engineered 96-pin half-pitch (Honda Tsushin Kogyo compatible) male connector for direct interface with CONTEC PCI I/O boards.

- Open-End Termination:
The opposite end of the cable is open, allowing users to connect individual wires to custom terminal blocks, sensors, actuators, or other external devices.

- Shielded Construction:
The cable is fully shielded to minimize electromagnetic interference (EMI) and ensure signal integrity in industrial environments.

- Industrial-Grade Durability:
Designed for continuous operation in factory automation, process control, and data acquisition systems.

- Compatibility:
Fully compatible with CONTEC’s 96-pin half-pitch interface boards, including digital I/O, analog I/O, counter, and motor control boards.

- Flexible Integration:
Supports connection to terminal units such as EPD-96, DTP-64(PC), and converter boards like CCB-96.

- Standardized Accessory:
Part of CONTEC’s standardized cable lineup for PCI Bus Series boards, ensuring consistent pin mapping and reliable connectivity.

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### 3. Technical Specifications

| Parameter | Specification |
|----------------|-------------------|
| Cable Type | Shielded multi-core cable |
| Connector Type (Board Side) | 96-pin half-pitch male connector (Honda Tsushin Kogyo PCR-E96LMD or equivalent) |
| Connector Type (Device Side) | Open-end (individual conductors) |
| Cable Length | 5 meters |
| Conductor Pitch | 1.27 mm (standard for half-pitch) |
| Shielding | Full braided and foil shielding for noise suppression |
| Insulation Material | Industrial-grade PVC or equivalent |
| Outer Jacket | Flexible PVC, gray color |
| Operating Voltage | Up to 35 VDC (signal level dependent on connected board) |
| Operating Temperature Range | 0°C to +50°C (typical for CONTEC accessories) |
| Storage Temperature Range | -20°C to +70°C |
| Humidity Range | 20–90% RH (non-condensing) |
| Weight | Approx. 350–400 g (for 5m length) |
| Compliance | RoHS compliant, CE marking (as part of CONTEC accessory line) |

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### 4. Functionality

The PCA96PS-5 functions as an interface cable between CONTEC’s PCI Bus Series boards and external devices. It transmits digital or analog signals from the board’s 96-pin half-pitch connector to external equipment through individually accessible conductors.

Typical Use Cases:
- Connecting digital I/O boards (e.g., PIO-32/32L(PCI), PIO-64/64L(PCI)) to terminal units or control panels.
- Wiring analog input/output boards (e.g., AD12-64(PCI), DA12-16(PCI)) to sensors, actuators, or signal conditioning modules.
- Linking counter and motor control boards (e.g., CNT32-8M(PCI), SMC-4P(PCI)) to encoders, limit switches, and motor drivers.
- Custom wiring for test benches, automation systems, or laboratory instrumentation.

Compatibility:
- Digital I/O Boards: PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), PIO-64/64L(PCI), PIO-32/32F(PCI), PIO-32/32B(PCI)H, PIO-48D(PCI), PIO-32DM(PCI).
- Analog I/O Boards: AD12-64(PCI), AD16-16(PCI)E, DA12-16(PCI).
- Counter Boards: CNT24-4D(PCI), CNT32-8M(PCI).
- Motor Control Boards: SMC-2P(PCI), SMC-4P(PCI).

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### 5. Components & Accessories

Included Items:
- PCA96PS-5 cable (5m length)
- Factory-attached 96-pin half-pitch male connector with strain relief

Optional Accessories:
- Terminal Units:
- EPD-96 (DIN-rail mountable terminal block, 96 channels)
- DTP-64(PC) (screw-type terminal block, 64 channels)
- CCB-96 (connector converter board, 96-pin to dual 37-pin D-sub)

- DIN Rail Adapter:
- DIN-ADP1 (for mounting terminal units such as EPD-96 or CCB-96)

- Connectors:
- CN5-H96F (96-pin half-pitch female connector, 5 pcs set)

- Alternative Cables:
- PCB96PS-1.5 / PCB96PS-3 / PCB96PS-5 (shielded, both ends connector type)
- PCA96P series (flat cable type, unshielded)

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### 6. Installation & Setup

Requirements:
- Compatible CONTEC PCI or CompactPCI board with a 96-pin half-pitch connector.
- Proper grounding and shielding to minimize noise interference.

Mounting Options:
- Connect the 96-pin male connector to the board’s mating female connector (e.g., PCR-E96LMD).
- Route the cable to the desired external device or terminal unit.
- Secure the cable using cable clamps or DIN-rail-mounted terminal units.

Configuration:
- No software configuration required; the cable is a passive connection medium.
- Ensure correct pin mapping according to the board’s I/O assignment chart.
- For open-end wiring, refer to the board’s pinout diagram to match signal lines.

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### 7. Performance & Capabilities

- Signal Transmission: Supports high-speed digital and analog signal transfer up to the board’s rated frequency (typically up to 20 MHz for digital I/O).
- Noise Immunity: Shielded design minimizes crosstalk and external EMI, ensuring stable signal transmission in electrically noisy environments.
- Mechanical Durability: Designed for repeated connection cycles; connector rated for >500 mating cycles.
- Flexibility: 5-meter length allows installation in large control cabinets or between distant devices.
- Load Capacity: Supports standard TTL, open-collector, or opto-isolated signal levels depending on the connected board.
- Limitations:
- Not suitable for high-current power transmission.
- Must not exceed the maximum rated voltage of the connected board.
- Cable bending radius should not be less than 10× cable diameter to prevent conductor fatigue.

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### 8. Standards & Compliance

- Electrical Standards:
- Conforms to PCI Bus Series signal interface standards (32-bit, 33 MHz, 5V logic).
- Compatible with industrial I/O signal levels: +5VDC TTL, +12–24VDC opto-isolated.

- Safety & Environmental Compliance:
- RoHS Directive (Restriction of Hazardous Substances) compliant.
- CE marking (as part of CONTEC accessory ecosystem).
- Manufactured under ISO 9001 quality management standards.

- Connector Standard:
- 96-pin half-pitch (Honda Tsushin Kogyo PCR-E96LMD or equivalent).
- Pin pitch: 1.27 mm, dual-row configuration.

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### 9. Additional Information

Warranty:
- Standard CONTEC limited warranty (typically 1 year from date of purchase).
- Covers manufacturing defects and workmanship under normal operating conditions.

Support & Documentation:
- Full technical documentation, pinout diagrams, and wiring guides available at [www.contec.com](https://www.contec.com).
- Compatible with CONTEC’s API-PAC(W32) and ACX-PAC(W32) software libraries for board-level control (when used with applicable I/O boards).

Maintenance:
- Periodically inspect connectors for dust or oxidation.
- Avoid excessive bending or pulling of the cable.
- Store in a dry, temperature-controlled environment when not in use.

Product Family Overview:
The PCA96PS-5 belongs to CONTEC’s extensive range of industrial interface cables designed for PCI Bus Series boards. Other related models include:
- PCA96PS-1.5 / PCA96PS-3: Shorter shielded cables (1.5m, 3m).
- PCB96PS Series: Shielded cables with connectors on both ends.
- PCA96P Series: Flat ribbon cables for compact installations.
- PCB100/96PS Series: Conversion cables for 100-pin to 96-pin interfaces.

Typical Applications:
- Factory automation and process control systems.
- Data acquisition and monitoring setups.
- Machine vision and robotics control.
- Laboratory instrumentation and test benches.
- Embedded control systems requiring high-density I/O connectivity.

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### Summary

The CONTEC PCA96PS-5 is a robust, shielded 5-meter cable designed to connect 96-pin half-pitch PCI Bus Series boards to external devices or terminal units. Its open-end design provides maximum flexibility for custom wiring, while its shielding ensures reliable signal integrity in industrial environments. Fully compatible with CONTEC’s digital, analog, counter, and motor control boards, the PCA96PS-5 is an essential accessory for engineers and system integrators seeking dependable connectivity in automation and measurement applications.

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